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Technical Paper

A High Speed Flow Visualization Study of Fuel Spray Pattern Effect on Mixture Formation in a Low Pressure Direct Injection Gasoline Engine

2007-04-16
2007-01-1411
In developing a direct injection gasoline engine, the in-cylinder fuel air mixing is key to good performance and emissions. High speed visualization in an optically accessible single cylinder engine for direct injection gasoline engine applications is an effective tool to reveal the fuel spray pattern effect on mixture formation The fuel injectors in this study employ the unique multi-hole turbulence nozzles in a PFI-like (Port Fuel Injection) fuel system architecture specifically developed as a Low Pressure Direct Injection (LPDI) fuel injection system. In this study, three injector sprays with a narrow 40° spray angle, a 60°spray angle with 5°offset angle, and a wide 80° spray angle with 10° offset angle were evaluated. Image processing algorithms were developed to analyze the nature of in-cylinder fuel-air mixing and the extent of fuel spray impingement on the cylinder wall.
Technical Paper

A Qualitative Comparison of the Macroscopic Spray Characteristics of Gasoline Mixtures and their Multi-Component Surrogates Using a Rapid Compression Machine

2021-04-06
2021-01-0558
Rapid Compression Machines (RCM) offer the ability to easily change the compression ratio and the pressure/mixture composition/temperature to gather ignition delay data at various engine relevant conditions. Therefore, RCMs with optical access to the combustion chamber can provide an effective way to analyze macroscopic spray characteristics needed to understand the spray injection process and for spray model development, validation and calibration at conditions that are suitable for engines. Fuel surrogates can help control fuel parameters, develop models for spray and combustion, and perform laser diagnostics with known fluorescence characteristics. This study quantifies and evaluates the macroscopic spray characteristics of multicomponent gasoline surrogates in comparison to their gasoline counterparts, under gasoline direct injection (GDI) engine conditions.
Journal Article

A Turbulent Jet Ignition Pre-Chamber Combustion System for Large Fuel Economy Improvements in a Modern Vehicle Powertrain

2010-05-05
2010-01-1457
Turbulent Jet Ignition is an advanced pre-chamber initiated combustion system for an otherwise standard spark ignition engine found in current on-road vehicles. This next-generation pre-chamber design overcomes previous packaging obstacles by simply replacing the spark plug in a modern four-valve, pent roof spark ignition engine. Turbulent Jet Ignition enables very fast burn rates due to the ignition system producing multiple, distributed ignition sites, which consume the main charge rapidly and with minimal combustion variability. The fast burn rates allow for increased levels of dilution (lean burn and/or EGR) when compared to conventional spark ignition combustion, with dilution levels being comparable to other low temperature combustion technologies (homogeneous charge compression ignition - HCCI) without the complex control drawbacks.
Journal Article

Acceleration and Braking Performance of School Buses

2012-04-16
2012-01-0593
There is a limited amount of data currently available on the acceleration and braking performances of school buses. This paper analyzes the braking performance of various Type A and Type C school buses with hydraulic and air brakes. The effect of ABS and Non-ABS systems as well as driver experience is discussed. A comparison with passenger car braking performance is presented. The acceleration of a school bus is also presented. Evaluations of “normal” and “rapid” accelerations are presented for Type A and Type B buses. A comparison with commonly used acceleration values for various vehicles is presented.
Journal Article

Air-to-Fuel and Dual-Fuel Ratio Control of an Internal Combustion Engine

2009-11-02
2009-01-2749
Air-to-fuel (A/F) ratio is the mass ratio of the air-to-fuel mixture trapped inside a cylinder before combustion begins, and it affects engine emissions, fuel economy, and other performances. Using an A/F ratio and dual-fuel ratio control oriented engine model, a multi-input-multi-output (MIMO) sliding mode control scheme is used to simultaneously control the mass flow rate of both port fuel injection (PFI) and direct injection (DI) systems. The control target is to regulate the A/F ratio at a desired level (e.g., at stoichiometric) and fuel ratio (ratio of PFI fueling vs. total fueling) to any desired level between zero and one. A MIMO sliding mode controller was designed with guaranteed stability to drive the system A/F and fuel ratios to the desired target under various air flow disturbances.
Technical Paper

An Assessment of Current Barriers to Accessibility in Public Transportation Pick Up/Drop Off Zones and How Solutions may be Applied to Autonomous Vehicles

2023-04-11
2023-01-0713
Challenges that persons with disabilities face with current modes of transportation have led to difficulties in carrying out everyday tasks, such as grocery shopping and going to doctors’ appointments. Autonomous vehicles have been proposed as a solution to overcome these challenges and make these everyday tasks more accessible. For these vehicles to be fully accessible, the infrastructure surrounding them need to be safe, easy to use, and intuitive for people with disabilities. Thus, the goal of this work was to analyze interview data from persons with disabilities, and their caregivers, to identify barriers to accessibility for current modes of transportation and ways to ameliorate them in pick up/drop off zones for autonomous vehicles. To do this, interview subjects were recruited from adaptive sports clubs, assistive living facilities, and other disability networks to discuss challenges with current public transit stops/stations.
Technical Paper

An Experimental Study on the Factors Affecting Ethanol Ignition Delay Times in a Rapid Compression Machine

2019-04-02
2019-01-0576
Ignition delay, using a rapid compression machine (RCM), is defined as the time period between the end of compression and the maximum rate of pressure rise due to combustion, at a given compressed condition of temperature and pressure. The same compressed conditions can be reached by a variety of combinations of compression ratio, initial temperature, initial pressure, diluent gas composition, etc. It has been assumed that the value of ignition delay, for a given fuel and at a given set of compressed conditions, would be the same, irrespective of the variety of the above-mentioned combinations that were used to achieve the compressed conditions. In this study, a range of initial conditions and compression ratios are studied to determine their effect on ignition delay time and to show how ignition delay time can differ even at the same compressed conditions.
Technical Paper

CFD Modeling and Experimental Analysis of a Homogeneously Charged Turbulent Jet Ignition System in a Rapid Compression Machine

2017-03-28
2017-01-0557
Three dimensional numerical simulation of the transient turbulent jet and ignition processes of a premixed methane-air mixture of a turbulent jet ignition (TJI) system is performed using Converge computational software. The prechamber initiated combustion enhancement technique that is utilized in a TJI system enables low temperature combustion by increasing the flame propagation rate and therefore decreasing the burn duration. Two important components of the TJI system are the prechamber where the spark plug and injectors are located and the nozzle which connects the prechamber to the main chamber. In order to model the turbulent jet of the TJI system, RANS k-ε and LES turbulent models and the SAGE chemistry solver with a reduced mechanism for methane are used.
Technical Paper

CFD Modeling of an Auxiliary Fueled Turbulent Jet Ignition System in a Rapid Compression Machine

2016-04-05
2016-01-0599
Three-dimensional numerical simulation of the turbulent jet ignition combustion process of a premixed methane-air mixture in a Rapid Compression Machine (RCM) was performed using the Converge computational software. Turbulent jet ignition is a prechamber initiated combustion system that can replace the spark plug in a spark ignition engine. The prechamber is a small volume chamber where an injector and spark plug are located and is connected to the main combustion chamber via one or multiple small orifices. Turbulent jet ignition is capable of enabling low temperature combustion, through either lean or dilute combustion. A RANS model, which included a k-ε turbulence model to solve the mean flow and the SAGE chemistry solver with a reduced methane mechanism to solve the chemistry, was used to model the turbulent jet ignition system.
Technical Paper

Camless Variable Valve Actuator with Two Discrete Lifts

2015-04-14
2015-01-0324
Camless Variable Valve Actuation (VVA) technologies have been known for improving fuel economy, reducing emissions, and enhancing engine performance. VVA can be divided into electro-magnetic, electro-hydraulic, and electro-pneumatic actuation. This paper presents an electro-hydraulic VVA design (called GD-VVA-2) that offers continuously variable timing and two discrete lifts (low lift S1 and high lift S2). The lift control is achieved through a lift control sleeve, which is hydraulically switched between two mechanically defined positions to provide accurate lifts. The low lift S1 has a wide design range, anywhere between zero and the high lift S2, i.e., 0 < S1 < S2. If S1 ≥ 0.5*S2, engine valves may operate at the low lift during most of a typical drive cycle. Operation at the low lift reduces energy consumption significantly. The GD-VVA-2 design offers compact package size and reasonable energy consumption.
Technical Paper

Combustion Characteristics of a Single-Cylinder Engine Equipped with Gasoline and Ethanol Dual-Fuel Systems

2008-06-23
2008-01-1767
The requirement of reduced emissions and improved fuel economy led the introduction of direct-injection (DI) spark-ignited (SI) engines. Dual-fuel injection system (direct-injection and port-fuel-injection (PFI)) was also used to improve engine performance at high load and speed. Ethanol is one of the several alternative transportation fuels considered for replacing fossil fuels such as gasoline and diesel. Ethanol offers high octane quality but with lower energy density than fossil fuels. This paper presents the combustion characteristics of a single cylinder dual-fuel injection SI engine with the following fueling cases: a) gasoline for PFI and DI, b) PFI gasoline and DI ethanol, and c) PFI ethanol and DI gasoline. For this study, the DI fueling portion varied from 0 to 100 percentage of the total fueling over different engine operational conditions while the engine air-to-fuel ratio remained at a constant level.
Technical Paper

Dynamic Stage of Combustion in a Direct Injection Methanol Fueled Engine

2002-03-04
2002-01-0998
The paper is based on the premise that the sole purpose of combustion in piston engines is to generate pressure for pushing the expansion process away from the compression process (both expressed in terms of appropriate polytropes) to create a work producing cycle. This essential process, referred to as the dynamic stage of combustion, is carved out of the cycle and its salient properties deduced from the measured pressure profile, as a solution of an inverse problem: deduction of information on an action from its outcome. An analytical technique, construed for this purpose, is first presented and, then, applied to a direct injection, spark-ignition, methanol fueled four-stroke engine.
Technical Paper

End-to-End Synthetic LiDAR Point Cloud Data Generation and Deep Learning Validation

2022-03-29
2022-01-0164
LiDAR sensors are common in automated driving due to their high accuracy. However, LiDAR processing algorithm development suffers from lack of diverse training data, partly due to sensors’ high cost and rapid development cycles. Public datasets (e.g. KITTI) offer poor coverage of edge cases, whereas these samples are essential for safer self-driving. We address the unmet need for abundant, high-quality LiDAR data with the development of a synthetic LiDAR point cloud generation tool and validate this tool’s performance using the KITTI-trained PIXOR object detection model. The tool uses a single camera raycasting process and filtering techniques to generate segmented and annotated class specific datasets.
Technical Paper

Impact of CO2 Dilution on Ignition Delay Times of Full Blend Gasolines in a Rapid Compression Machine

2021-09-21
2021-01-1199
Autoignition delay times of two full blend gasoline fuels (high and low RON) were explored in a rapid compression machine. CO2 dilution by mass was introduced at 0%, 15%, and 30% levels with the O2:N2 mole ratio fixed at 1:3.76. This dilution strategy is used to represent exhaust gas recirculation (EGR) substitution in spark ignition (SI) engines by using CO2 as a surrogate for major EGR constituents(N2, CO2, H2O). Experiments were conducted over the temperature range of 650K-900K and at 10 bar and 20 bar compressed pressure conditions for equivalence ratios of (Φ =) 0.6-1.3. The full blend fuels were admitted directly into the combustion chamber for mixture preparation using the direct test chamber (DTC) approach. CO2 addition retarded the autoignition times for the fuels studied here. The retarding effect of the CO2 dilution was more pronounced in the NTC region when compared to the lower and higher temperature range.
Technical Paper

Knock Detection for a Large Displacement Air-Cooled V-Twin Motorcycle Engine Using In-Cylinder Ionization Signals

2008-09-09
2008-32-0028
To obtain the maximum output power and fuel economy from an internal combustion engine, it is often necessary to detect engine knock and operate the engine at its knock limit. This paper presents the ability to detect knock using in-cylinder ionization signals on a large displacement, air-cooled, “V” twin motorcycle engine over the engine operational map. The knock detection ability of three different sensors is compared: production knock (accelerometer) sensor, in-cylinder pressure sensor, and ionization sensor. The test data shows that the ionization sensor is able to detect knock better than the production knock sensor when there is high mechanical noise present in the engine.
Technical Paper

Laminar Burning Velocities of Diluted Stoichiometric Hydrogen/Air Mixtures

2023-04-11
2023-01-0331
Since its implementation, exhaust gas recirculation has proven to be a reliable technique to control NOx emissions by lowering combustion temperature. Dilution with exhaust gas recirculation, whether in internal combustion engines or sequential-staged gas turbine combustors, affects flame reactivity and stability, which are related to the heat release rate and engine power. Another way to control emissions is to use hydrogen as a carbon-free alternative fuel, which is considered a milestone in the energy-decarbonization journey. However, the high reactivity of hydrogen is one of its hurdles and understanding this effect on laminar burning velocity is important. Flame propagation and burning velocity control the mixture reactivity and exothermicity and are related to abnormal combustion phenomena, such as flashback and knock. Therefore, understanding the effect of exhaust gas addition on the laminar burning velocity of hydrogen/air mixtures is imperative for engine design.
Journal Article

Laminar Flame Speeds of Premixed Iso-Octane/Air Flames at High Temperatures with CO2 Dilution

2019-04-02
2019-01-0572
Spherically expanding flames are employed to measure the laminar flame speed of premixed iso-octane/air mixtures at elevated temperatures through both experiments and numerical simulations. Iso-octane (2,2,4-trimethlypentane) is an important gasoline primary reference fuel (PRF). While most studies on laminar burning velocity of iso-octane focus on low temperatures (less than 400 K), the experiments here were conducted in an optically accessible constant volume combustion chamber between 373 K-473 K, at a pressure of 1 bar, and from ϕ=0.8 to ϕ=1.6. The effect of diluent is investigated through the addition of 15% CO2 dilution in order to simulate the effect of exhaust gas recirculation. The decreased reactivity with diluent addition reduces mixture reactivity, which can reduce the propensity for knock in spark ignition engines. All laminar flame speeds were calculated using the constant pressure method enabled via schlieren visualization of the spherically propagating flame front.
Technical Paper

Modeling of Piston Ring-Cylinder Bore-Piston Groove Contact

2015-04-14
2015-01-1724
A three-dimensional piston ring model has been developed using finite element method with eight-node hexahedral elements. The model predicts the piston ring conformability with the cylinder wall as well as the separation gap between the interfaces if existing in the radial direction. In addition to the radial interaction between the ring front face and the cylinder wall, the model also predicts the contact between the ring and groove sides in the axial direction. This means, the ring axial lift, ring twist, contact forces with the groove sides along the circumferential direction are all calculated simultaneously with the radial conformability prediction. The ring/groove side contact can be found for scraper ring at static condition, which is widely used as the second compression ring in a ring pack. Thermal load is believed having significant influence on the ring pack performance.
Technical Paper

Multidimensional Predictions of Methanol Combustion in a High-Compression DI Engine

2003-10-27
2003-01-3133
Numerical simulations of lean Methanol combustion in a four-stroke internal combustion engine were conducted on a high-compression ratio engine. The engine had a removable integral injector ignition source insert that allowed changing the head dome volume, and the location of the spark plug relative to the fuel injector. It had two intake valves and two exhaust ports. The intake ports were designed so the airflow into the engine exhibited no tumble or swirl motions in the cylinder. Three different engine configurations were considered: One configuration had a flat head and piston, and the other two had a hemispherical combustion chamber in the cylinder head and a hemispherical bowl in the piston, with different volumes. The relative equivalence ratio (Lambda), injection timing and ignition timing were varied to determine the operating range for each configuration. Lambda (λ) values from 1.5 to 2.75 were considered.
Technical Paper

Numerical Investigation of the Impact of Nozzle Endwall Clearance Distribution on Variable Nozzle Turbine Performance

2017-03-28
2017-01-1034
As the variable nozzle turbine(VNT) becomes an important element in engine fuel economy and engine performance, improvement of turbine efficiency over wide operation range is the main focus of research efforts for both academia and industry in the past decades. It is well known that in a VNT, the nozzle endwall clearance has a big impact on the turbine efficiency, especially at small nozzle open positions. However, the clearance at hub and shroud wall sides may contribute differently to the turbine efficiency penalty. When the total height of nozzle clearance is fixed, varying distribution of nozzle endwall clearance at the hub and shroud sides may possibly generate different patterns of clearance leakage flow at nozzle exit that has different interaction with and impact on the main flow when it enters the inducer.
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