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Technical Paper

A Testbed for the Mars Returned Sample Handling Facility

2001-07-09
2001-01-2412
Samples of Mars surface material will return to Earth in 2014. Prior to curation and distribution to the scientific community the returned samples will be isolated in a special facility until their biological safety has been assessed following protocols established by NASA’s Planetary Protection Office. The primary requirements for the pre-release handling of the Martian samples include protecting the samples from the Earth and protecting the Earth from the sample. A testbed will be established to support the design of such a facility and to test the planetary protection protocols. One design option that is being compared to the conventional Biological Safety Level 4 facility is a double walled differential pressure chamber with airlocks and automated equipment for analyzing samples and transferring them from one instrument to another.
Technical Paper

Application of 3D Inverse Design Based Multi-Objective Optimization of Axial Cooling Fan with Large Tip Gap

2014-04-01
2014-01-0415
In many automotive highway/off-highway engine cooling applications the fan has to provide a fairly large pressure rise and operate with a large gap between the tip of the blade and the shroud surface (tip clearance). This can pose difficult design challenges. This paper presents a design process coupling 3D inverse design with a Multi Objective Genetic Algorithm (MOGA) for an axial cooling fan. The aim is to reduce the leakage loss and profile losses to improve performance. The inverse design method parameterizes the 3D shape of the axial fan with a reduced number of design parameters allowing a larger exploration of the design space in the optimization process. The methodology is applied to the design of a highway truck engine cooling fan with a tip gap of 8% of blade height. Two designs from the optimization are analyzed in detail using 3D Computational Fluid Dynamic (CFD) simulations, confirming that the design optimized for minimizing leakage losses meets the design specification.
Technical Paper

Aspects of Numerical Modelling of Flash-Boiling Fuel Sprays

2015-09-06
2015-24-2463
Flash-boiling of sprays may occur when a superheated liquid is discharged into an ambient environment with lower pressure than its saturation pressure. Such conditions normally exist in direct-injection spark-ignition engines operating at low in-cylinder pressures and/or high fuel temperatures. The addition of novel high volatile additives/fuels may also promote flash-boiling. Fuel flashing plays a significant role in mixture formation by promoting faster breakup and higher fuel evaporation rates compared to non-flashing conditions. Therefore, fundamental understanding of the characteristics of flashing sprays is necessary for the development of more efficient mixture formation. The present computational work focuses on modelling flash-boiling of n-Pentane and iso-Octane sprays using a Lagrangian particle tracking technique.
Technical Paper

Carbon Production in Space from Pyrolysis of Solid Waste

2006-07-17
2006-01-2183
Pyrolysis processing of solid waste in space will inevitably lead to carbon formation as a primary pyrolysis product. The amount of carbon depends on the composition of the starting materials and the pyrolysis conditions (temperature, heating rate, residence time, pressure). Many paper and plastic materials produce almost no carbon residue upon pyrolysis, while most plant biomass materials or human wastes will yield up to 20-40 weight percent on a dry, as-received basis. In cases where carbon production is significant, it can be stored for later use to produce CO2 for plant growth. Alternatively it can be partly gasified by an oxidizing gas (e.g., CO2, H2O, O2) in order to produce activated carbon. Activated carbons have a unique capability of strongly absorbing a great variety of species, ranging from SO2 and NOx, trace organics, mercury, and other heavy metals.
Journal Article

Characteristics of Ethanol, Butanol, Iso-Octane and Gasoline Sprays and Combustion from a Multi-Hole Injector in a DISI Engine

2008-06-23
2008-01-1591
Recent pressures on vehicle manufacturers to reduce their average fleet levels of CO2 emissions have resulted in an increased drive to improve fuel economy and enable use of fuels developed from renewable sources that can achieve a net reduction in the CO2 output of each vehicle. The most popular choice for spark-ignition engines has been the blending of ethanol with gasoline, where the ethanol is derived either from agricultural or cellulosic sources such as sugar cane, corn or decomposed plant matter. However, other fuels, such as butanol, have also arisen as potential candidates due to their similarities to gasoline, e.g. higher energy density than ethanol. To extract the maximum benefits from these new fuels through optimized engine design and calibration, an understanding of the behaviour of these fuels in modern engines is necessary.
Technical Paper

Characterization of Flame Development with Hydrous and Anhydrous Ethanol Fuels in a Spark-Ignition Engine with Direct Injection and Port Injection Systems

2014-10-13
2014-01-2623
This paper presents a study of the combustion mechanism of hydrous and anhydrous ethanol in comparison to iso-octane and gasoline fuels in a single-cylinder spark-ignition research engine operated at 1000 rpm with 0.5 bar intake plenum pressure. The engine was equipped with optical access and tests were conducted with both Port Fuel Injection (PFI) and Direct Injection (DI) mixture preparation methods; all tests were conducted at stoichiometric conditions. The results showed that all alcohol fuels, both hydrous and anhydrous, burned faster than iso-octane and gasoline for both PFI and DI operation. The rate of combustion and peak cylinder pressure decreased with water content in ethanol for both modes of mixture preparation. Flame growth data were obtained by high-speed chemiluminescence imaging. These showed similar trends to the mass fraction burned curves obtained by in-cylinder heat release analysis for PFI operation; however, the trend with DI was not as consistent as with PFI.
Technical Paper

Charge Stratification in a 4-Valve SI Engine Through Injection Into One Intake Port with Induced Axial Swirl Within the Cylinder

1997-10-01
972875
An arrangement of port - injected, stratified-charge, 4 - valve SI engine is proposed, in which fuel is injected in a thin column from an injector which is angled so that the fuel is deflected by one of the inlet valves onto the combustion chamber surface, at a position close to the central spark plug. The injection takes place towards the end of the induction stroke, and the injector is mounted to the side of one of the intake ports. The second intake port is deactivated at part load to establish an axial swirling motion to stabilise the fuel evaporating from the warm combustion chamber surface. Testing has been performed on a single - cylinder research engine to assess the extent of the stratification by measuring pre - flame hydrocarbon concentrations at various positions around the combustion chamber.
Technical Paper

Combining Unthrottled Operation with Internal EGR under Port and Central Direct Fuel Injection Conditions in a Single Cylinder SI Engine

2009-06-15
2009-01-1835
This experimental work was concerned with the combination of internal EGR with an early inlet valve closure strategy for improved part-load fuel economy. The experiments were performed in a new spark-ignited thermodynamic single cylinder research engine, equipped with a mechanical fully variable valvetrain on both the inlet and exhaust. During unthrottled operation at constant engine speed and load, increasing the mass of trapped residual allowed increased valve duration and lift to be used. In turn, this enabled further small improvements in gas exchange efficiency, thermal efficiency and hence indicated fuel consumption. Such effects were quantified under both port and homogeneous central direct fuel injection conditions. Shrouding of the inlet ports as a potential method to increase in-cylinder gas velocities has also been considered.
Technical Paper

Compaction and Drying in a Low-Volume, Deployable Commode

2007-07-09
2007-01-3264
We present a device for collecting and storing feces in microgravity that is user-friendly yet suitable for spacecraft in which cabin volume and mass are constrained. On Apollo missions, the commode function was served using disposable plastic bags, which proved time-consuming and caused odor problems. On Skylab, the space shuttle, and the International Space Station, toilets have used airflow beneath a seat to control odors and collect feces. We propose to incorporate airflow into a system of self-compacting, self-drying collection and stowage bags, providing the benefits of previous commodes while minimizing mass and volume. Each collection bag consists of an inner layer of hydrophobic membrane that is permeable to air but not liquid or solid waste, an outer layer of impermeable plastic, and a collapsible spacer separating the inner and outer layers. Filled bags are connected to space vacuum, compacting and drying their contents.
Technical Paper

Comparison between Unthrottled, Single and Two-valve Induction Strategies Utilising Direct Gasoline Injection: Emissions, Heat-release and Fuel Consumption Analysis

2008-06-23
2008-01-1626
For a spark-ignition engine, the parasitic loss suffered as a result of conventional throttling has long been recognised as a major reason for poor part-load fuel efficiency. While lean, stratified charge, operation addresses this issue, exhaust gas aftertreatment is more challenging compared with homogeneous operation and three-way catalyst after-treatment. This paper adopts a different approach: homogeneous charge direct injection (DI) operation with variable valve actuations which reduce throttling losses. In particular, low-lift and early inlet valve closing (EIVC) strategies are investigated. Results from a thermodynamic single cylinder engine are presented that quantify the effect of two low-lift camshafts and one standard high-lift camshaft operating EIVC strategies at four engine running conditions; both, two- and single-inlet valve operation were investigated. Tests were conducted for both port and DI fuelling, under stoichiometric conditions.
Technical Paper

Computational Study of Hydrogen Direct Injection for Internal Combustion Engines

2013-10-14
2013-01-2524
Hydrogen has been largely proposed as a possible fuel for internal combustion engines. The main advantage of burning hydrogen is the absence of carbon-based tailpipe emissions. Hydrogen's wide flammability also offers the advantage of very lean combustion and higher engine efficiency than conventional carbon-based fuels. In order to avoid abnormal combustion modes like pre-ignition and backfiring, as well as air displacement from hydrogen's large injected volume per cycle, direct injection of hydrogen after intake valve closure is the preferred mixture preparation method for hydrogen engines. The current work focused on computational studies of hydrogen injection and mixture formation for direct-injection spark-ignition engines. Hydrogen conditions at the injector's nozzle exit are typically sonic.
Technical Paper

Detailed Experimental Results of Drag-Reduction Concepts on a Generic Tractor-Trailer

2005-11-01
2005-01-3525
The 1/8-scale Generic Conventional Model was studied experimentally in two wind tunnels at NASA Ames Research Center. The investigation was conducted at a Mach number of 0.15 over a Reynolds number range from 1 to 6 million. The experimental measurements included total and component forces and moments, surface pressures, and 3-D particle image velocimetry. Two configurations (trailer base flaps and skirts) were compared to a baseline representative of a modern tractor aero package. Details of each configuration provide insight into the complex flow field and the resulting drag reduction was found to be sensitive to Reynolds number.
Technical Paper

Development and Evaluation of a Novel Optical Interface for Spark Ignition Engine Research

2002-03-04
2002-01-0742
A key objective of this research was to develop an interface device to enable visualization of in-cylinder events within a production SI engine operating at normal speeds and loads, without the need for engine modifications. The device was designed to utilize the existing spark plug hole and to be capable of providing in-cylinder illumination, image transmission and a source of ignition. This technical paper presents the results of the initial evaluation of the device. The evaluation of the durability of the device, in terms of its ability to operate as a spark plug and its permissible operating range is presented. In addition, images of events in the cylinder captured using the device are provided.
Technical Paper

Development of a Fuelling System to Reduce Cold-Start Hydrocarbon Emissions in an SI Engine

1996-05-01
961119
An air-assisted fuel vaporiser (AAFV), designed to replace the conventional fuelling system has been tested on a 3.0-litre development engine under simulated cold-Start conditions. Providing the cold engine with pre-vaporised fuel removed the need for an enriched mixture during start-up. Comparisons between the AAFV and standard fuelling systems were performed. Engine-out hydrocarbon (HC) exhaust emissions were measured during cold-start and the ensuing two minutes. Fuel spray characterisation was also conducted using a steady flow test rig designed to mimic inlet port conditions of air flow and manifold pressure over a wide range of engine operation.
Technical Paper

Development of a Pilot Scale Apparatus for Control of Solid Waste Using Low Temperature Oxidation

2007-07-09
2007-01-3135
In February 2004 NASA released “The Vision for Space Exploration.” The important goals outlined in this document include extending human presence in the solar system culminating in the exploration of Mars. Unprocessed waste poses a biological hazard to crew health and morale. The waste processing methods currently under consideration include incineration, microbial oxidation, pyrolysis and compaction. Although each has advantages, no single method has yet been developed that is safe, recovers valuable resources including oxygen and water, and has low energy and space requirements. Thus, the objective of this project is to develop a low temperature oxidation process to convert waste cleanly and rapidly to carbon dioxide and water. In the Phase I project, TDA Research, Inc. demonstrated the potential of a low temperature oxidation process using ozone. In the current Phase II project, TDA and NASA Ames Research Center are developing a pilot scale low temperature ozone oxidation system.
Technical Paper

Development of the Standard Interface Glovebox (SIGB) for use on Shuttle, MIR, and International Space Station

1997-07-01
972310
An innovative design that meets both Shuttle and Space Station requirements for a user-friendly, volume-efficient, portable glovebox system has been developed at Ames Research Center (ARC). The Standard Interface Glovebox (SIGB) has been designed as a two Middeck locker-sized system that mounts in a Middeck Rack Structure (MRS) or in any rack using the Standard Interface Rack (SIR) rail spacing. The MRS provides structural support for the SIGB during all aspects of the mission and is an interface consistent with NASA's desire for commonality of mechanical interfaces, allowing the SIGB to be flown on essentially any manned space platform. The SIGB provides an enclosed work volume which operates at negative pressure relative to ambient, as well as excellent lighting and ample work volume for anticipated life sciences-related experiment operations inflight.
Technical Paper

Effect of Fuel Properties on Spray Development from a Multi-Hole DISI Engine Injector

2007-10-29
2007-01-4032
Extensive literature exists on spray development, mixing and combustion regarding engine modeling and diagnostics using single-component and model fuels. However, often the variation in data between different fuels, particularly relating to spray development and its effect on combustion, is neglected or overlooked. By injecting into a quiescent chamber, this work quantifies the differences in spray development from a multi-hole direct-injection spark-ignition engine injector for two single-component fuels (iso-octane and n-pentane), a non-fluorescing multi-component model fuel which may be used for in-cylinder Laser Induced Fluorescence experiments, and several grades of pump gasoline (with and without additives). High-speed recordings of the sprays were made for a range of fuel temperatures and gas pressures. It is shown that a fuel temperature above that of the lowest boiling point fraction of the tested fuel at the given gas pressure causes a convergence of the spray plumes.
Technical Paper

Effects of Fuel Composition on Mixture Formation in a Firing Direct-Injection Spark-Ignition (DISI) Engine: An Experimental Study using Mie-Scattering and Planar Laser-Induced Fluorescence (PLIF) Techniques

2000-06-19
2000-01-1904
Two-dimensional Mie-scattering and laser-induced fluorescence techniques were applied to investigate the effects of fuel composition on mixture formation within a firing direct-injection spark-ignition (DISI) engine. A comparison was made between the spray characteristics and in-cylinder fuel distributions resulting from the use of a typical multi-component gasoline (European specification premium-grade unleaded), a single-component research fuel (iso-octane), and a three-component research fuel (iso-pentane, iso-octane and n-nonane). Studies were performed at three different injection timings under cold and part-warm conditions. The results indicate that fuel composition affects both the initial spray formation and the subsequent mixture formation process. Furthermore, the sensitivity of the mixing process to the effects of fuel volatility was shown to depend on injection timing.
Technical Paper

Effects of Fuel Injection Pressure in an Optically-Accessed DISI Engine with Side-Mounted Fuel Injector

2001-05-07
2001-01-1975
This paper presents the results of an experimental study into the effects of fuel injection pressure on mixture formation within an optically accessed direct-injection spark-ignition (DISI) engine. Comparison is made between the spray characteristics and in-cylinder fuel distributions due to supply rail pressures of 50 bar and 100 bar subject to part-warm, part-load homogeneous charge operating conditions. A constant fuel mass, corresponding to stoichiometric tune, was maintained for both supply pressures. The injected sprays and their subsequent liquid-phase fuel distributions were visualized using the 2-D laser Mie-scattering technique. The experimental injector (nominally a hollow-cone pressure-swirl design) was seen to produce a dense filled spray structure for both injection pressures under investigation. In both cases, the leading edge velocities of the main spray suggest the direct impingement of liquid fuel on the cylinder walls.
Technical Paper

Effects of Injection Timing on Liquid-Phase Fuel Distributions in a Centrally-Injected Four-Valve Direct-Injection Spark-Ignition Engine

1998-10-19
982699
An experimental study was carried out to investigate the effects of fuel injection timing on the spatial and temporal development of injected fuel sprays within a firing direct-injection spark-ignition (DISI) engine. It was found that the structure of the injected fuel sprays varied significantly with the timing of the injection event. During the induction stroke and the early part of the compression stroke, the development of the injected fuel sprays was shown to be controlled by the state of the intake and intake-generated gas flows at the start of injection (SOI).The relative influence of these two flow regimes on the injected fuel sprays during this period was also observed to change with injection timing, directly affecting tip penetration, spray/wall impingement and air-fuel mixing. Later in the compression stroke, the results show the development of the injected fuel sprays to be dominated by the increased cylinder pressure at SOI.
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