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A discussion is given of the ongoing research related to laminar flow airfoils, nacelles, and wings where the laminar flow is maintained by a favorable pressure gradient, surface suction or a combination of the two. Design methologies for natural laminar flow airfoil sections and wings for both low and high speed applications are outlined. Tests of a 7-foot chord, 23° sweep laminar-flow-control-airfoil at high subsonic Mach numbers are described along with the associated stability theory used to design the suction system. The state-of-the-art of stability theory is simply stated and a typical calculation illustrated. In addition recent computer simulations of transition using the time dependent Navier-Stokes (N-S) equations are briefly described. Advances in wind tunnel capabilities and instrumentation will be reviewed followed by the presentation of a few results from both wind tunnels and flight. Finally, some suggestions for future work will complete the paper.

Reynolds number effects noted from selected test programs conducted in the Langiey 0.3-Meter Transonic Cryogenic Tunnel (0.3-m TCT) are discussed. The tests, which cover a unit Reynolds number range from about 2.0 to 80.0 million per foot, summarize effects of Reynolds number on: 1) aerodynamic data from a supercritical airfoil, 2) results from several wall interference correction techniques, and 3) results obtained from advanced, cryogenic test techniques. The test techniques include 1) use of a cryogenic sidewall boundary layer removal system, 2) detailed pressure and hot wire measurements to determine test section flow quality, and 3) use of a new hot film system suitable for transition detection in a cryogenic wind tunnel. The results indicate that Reynolds number effects appear most significant when boundary layer transition effects are present and at high lift conditions when boundary layer separation exists on both the model and the tunnel sidewall.

The direct first order effect of Reynolds number on the determination of drag-divergence conditions is summarized for six airfoils which were tested in the Langley 0.3-Meter Transonic Cryogenic Tunnel. A second order effect, derived through the effect of Reynolds number on the sidewall boundary layer, is included. In addition, a comparison of how the drag-divergence condition is affected on going from one class of airfoil to another is presented. The drag-divergence condition is affected first order by Reynolds number for each of the six airfoils and of course all data are affected second order, since the presence of the boundary layer necessitates a sidewall correction.

This paper discusses a project for adapting advanced technology, much of it borrowed from the jet transport, to general aviation design practice. The NASA funded portion of the work began in 1969 at the University of Kansas and resulted in a smaller, experimental wing with spoilers and powerful flap systems for a Cessna Cardinal airplane. The objective was to obtain increased cruise performance and improved ride quality while maintaining the take-off and landing speeds of the unmodified airplane. Some flight data and research pilot comments are presented. The project was expanded in 1972 to include a light twin-engine airplane. For the twin there was the added incentive of a potential increase in single-engine climb performance. The expanded project is a joint effort involving the University of Kansas, Piper Aircraft Company, Robertson Aircraft Company, and Wichita State University. The use of a new high-lift Whitcomb airfoil is planned for both the wing and the propellers.

An advanced analytical methodology has been developed for predicting the residual strength of stiffened thin-sheet riveted shell structures such as those used for the fuselage of a commercial transport aircraft. The crack-tip opening angle elastic-plastic fracture criterion has been coupled to a geometric and material nonlinear finite element shell code for analyzing complex structural behavior. An automated adaptive mesh refinement capability together with global-local analysis methods have been developed to predict the behavior of fuselage structure with long cracks. This methodology is currently being experimentally verified. Advanced nondestructive inspection technology has been developed that will provide airline operators with the capability to conduct reliable and economical broad-area inspections of aircraft structures.

Design data are presented for a class of high-performance single-engine business airplanes. The design objectives include a cruise speed of 300 knots, a cruise altitude of 10,700 m (35,000 ft), a cruise payload of six passengers (including crew and baggage), and a no-reserves cruise range of 1300 n.mi. Two unconventional aerodynamic technologies were evaluated: the individual and combined effects of cruise-matched wing loading and of a natural laminar flow airfoil were analyzed. The tradeoff data presented illustrate the ranges of wing geometries, propulsion requirements, airplane weights, and aerodynamic characteristics which are necessary to meet the design objectives. very large design and performance improvements resulted from use of the aerodynamic technologies evaluated. Is is shown that the potential exists for achieving more than 200-percent greater fuel efficiency than is achieved by current airplanes capable of similar cruise speeds, payloads, and ranges.

Experimental measurements of a 1:20-scale tractor-trailer configuration were obtained in the 48- by 32-Inch Subsonic Wind Tunnel at NASA Ames Research Center. The model included significant details of the underbody geometries of both the tractor and trailer. In addition, the tractor included a flow-through grill and a simplified engine block to provide an approximation of the flow through the engine compartment. The experiment was conducted at a Reynolds Number of 430,000 for yaw angles between ±14 deg. The measurements included forces and moments and static surface pressures for various underbody configurations. Simple fairings on the underbodies of the tractor and trailer both yielded a reduction in the wind-averaged drag coefficient of 0.018 (2.7%) when tested separately. A horizontal plate designed to block vertical flow in the tractor-trailer gap provided marginally higher drag reduction (0.021, or 3.2%).

An experimental research effort was begun to develop a database of airplane aerodynamic characteristics with simulated ice accretion over a large range of incidence and sideslip angles. Wind-tunnel testing was performed at the NASA Langley 12-ft Low-Speed Wind Tunnel using a 3.5% scale model of the NASA Langley Generic Transport Model. Aerodynamic data were acquired from a six-component force and moment balance in static-model sweeps from α = -5 to 85 deg. and β = -45 to 45 deg. at a Reynolds number of 0.24x10⁶ and Mach number of 0.06. The 3.5% scale GTM was tested in both the clean configuration and with full-span artificial ice shapes attached to the leading edges of the wing, horizontal and vertical tail. Aerodynamic results for the clean airplane configuration compared favorably with similar experiments carried out on a 5.5% scale GTM.

The wing of the Learjet Model 60 was tailored for improved aerodynamic characteristics using the TRANAIR transonic full-potential CFD code. A root leading edge glove and wing tip fairing were shaped to reduce shock strength, improve cruise drag and extend the buffet limit. The aerodynamic design was validated by wind tunnel test and flight test data.

This paper describes recent research in integrated aerodynamic-performance design optimization applied to a supersonic transport wing. The subsonic and supersonic aerodynamics are modeled with linear theory and the aircraft performance is evaluated by using a complete mission analysis. The goal of the optimization problem is to either maximize the aircraft range or minimize the take-off gross weight while constraining the total fuel load and approach speed. A major difficulty encountered during this study was the inability to obtain accurate derivatives of the aerodynamic models with respect to the planform shape. This work addresses this problem and provides one solution for the derivative difficulties. Additional optimization studies reveal the impact of camber design on the global optimization problem. In these studies, the plan-form optimization is first conducted on a flat plate wing and camber optimization is performed on the resulting planform.

Fuel costs comprise a major portion of air transport operating costs. Thus, energy efficiency is an essential design goal for future transport aircraft. Advanced composite structures, advanced wing geometries, and active control systems all promise substantial benefits in fuel efficiency and direct operating cost for derivative and new aircraft introduced by 1985. Technology for maintenance of a laminar boundary layer in cruise offers great benefits in fuel efficiency and direct operating cost and may be ready for application to transports introduced in the 1990's. NASA and the air transport industry are cooperating in a comprehensive Aircraft Energy Efficiency Program to expedite the introduction of these advanced technologies into production aircraft.

A research program is in progress to study the effects of the propeller slipstream on natural laminar flow. Flight and wind tunnel measurements of the wing boundary layer have been made using hot-film velocity sensor probes. The results show the boundary layer, at any given point, to alternate between laminar and turbulent states. This cyclic behavior is due to periodic external flow turbulence originating from the viscous wake of the propeller blades. Analytic studies show the cyclic laminar/turbulent boundary layer layer to result in a significantly lower wing section drag than a fully turbulent boundary layer. The application of natural laminar flow design philosophy yields drag reduction benefits in the slipstream affected regions of the airframe, as well as the unaffected regions.

Natural fliers demonstrate a diverse array of flight capabilities, many of which are poorly understood. NASA has established a research project to explore and exploit flight technologies inspired by biological systems. One part of this project focuses on dynamic modeling and control of micro aerial vehicles that incorporate flexible wing structures inspired by natural fliers such as insects, hummingbirds and bats. With a vast number of potential civil and military applications, micro aerial vehicles represent an emerging sector of the aerospace market. This paper describes an ongoing research activity in which mechanization and control concepts for biologically inspired micro aerial vehicles are being explored. Research activities focusing on a flexible fixed-wing micro aerial vehicle design and a flapping-based micro aerial vehicle concept are presented.

A new oil-fringe imaging skin friction (FISF) technique to measure skin friction on wind tunnel models is presented. In the method used to demonstrate the technique, lines of oil are applied on surfaces that connect the intended sets of measurement points, and then a wind tunnel is run so that the oil thins and forms interference fringes that are spaced proportional to local skin friction. After a run the fringe spacings are imaged with a CCD-array digital camera and measured on a computer. Skin friction and transition measurements on a two-dimensional wing are presented and compared with computational predictions.

Coaxial rotors are finding use in advanced rotorcraft concepts. Combined with lift offset rotor technology, they offer a solution to the problems of dynamic stall and reverse flow that often limit single rotor forward flight speeds. In addition, coaxial rotorcraft systems do not need a tail rotor, a major boon during operation in confined areas. However, the operation of two counter-rotating rotors in close proximity generates many possible aerodynamic interactions between rotor blades, blades and vortices, and between vortices. With two rotors, the parameter design space is very large, and requires efficient computations as well as basic experiments to explore aerodynamics of a coaxial rotor and the effects on performance, loads, and acoustics.

The Rotating Disk Analytical System (R-DAS) is an in-situ, bio-analytical technology, which utilizes a micro-fluidic disk with similar form factor as an audio compact disc to enhance and augment microgravity-based cellular and molecular biology research. The current micro-fluidic assay performs live cell/dead cell analysis using fluorescent microscopy. Image acquisition and analysis are performed for each of the selected microscope slide windows. All images are stored for later download and possible further post analysis. The flight version of the R-DAS will occupy a double mid-deck shuttle locker or one quarter of an ISS rack. The control system for the R-DAS consists of a set of interactive software components. These components interact with one another to control disk rotation, vertical and horizontal stage motion, sample incubation, image acquisition and analysis, and human interface.

The 1/8-scale Generic Conventional Model was studied experimentally in two wind tunnels at NASA Ames Research Center. The investigation was conducted at a Mach number of 0.15 over a Reynolds number range from 1 to 6 million. The experimental measurements included total and component forces and moments, surface pressures, and 3-D particle image velocimetry. Two configurations (trailer base flaps and skirts) were compared to a baseline representative of a modern tractor aero package. Details of each configuration provide insight into the complex flow field and the resulting drag reduction was found to be sensitive to Reynolds number.

The term Integrated Vehicle Health Management (IVHM) describes a set of capabilities that enable sustainable and safe operation of components and subsystems within aerospace platforms. However, very little guidance exists for the systems engineering aspects of design with IVHM in mind. It is probably because of this that designers have to use knowledge picked up exclusively by experience rather than by established process. This motivated a group of leading IVHM practitioners within the aerospace industry under the aegis of SAE's HM-1 technical committee to author a document that hopes to give working engineers and program managers clear guidance on all the elements of IVHM that they need to consider before designing a system. This proposed recommended practice (ARP6883 [1]) will describe all the steps of requirements generation and management as it applies to IVHM systems, and demonstrate these with a “real-world” example related to designing a landing gear system.

This paper describes the NASA portion of a joint FAA-NASA General Aviation Crashworthiness Program leading to the development of improved crashworthiness design technology. The objectives of the program are to develop analytical technology for predicting crashworthiness of structures, provide design improvements, and perform full-scale crash tests. The analytical techniques which are being developed both in-house and under contract are described and typical results from these analytical programs are shown. In addition, the full-scale testing facility and test program are discussed.

This paper summarizes the recent development of an adaptive aeroelastic wing shaping control technology called variable camber continuous trailing edge flap (VCCTEF). As wing flexibility increases, aeroelastic interactions with aerodynamic forces and moments become an increasingly important consideration in aircraft design and aerodynamic performance. Furthermore, aeroelastic interactions with flight dynamics can result in issues with vehicle stability and control. The initial VCCTEF concept was developed in 2010 by NASA under a NASA Innovation Fund study entitled “Elastically Shaped Future Air Vehicle Concept,” which showed that highly flexible wing aerodynamic surfaces can be elastically shaped in-flight by active control of wing twist and bending deflection in order to optimize the spanwise lift distribution for drag reduction. A collaboration between NASA and Boeing Research & Technology was subsequently funded by NASA from 2012 to 2014 to further develop the VCCTEF concept.