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Technical Paper

A Low Equivalent System Mass Plant Growth Unit for Space Exploration

2005-07-11
2005-01-2843
The VEGGIE unit is a deployable, low-resource plant growth system that can provide a source of fresh food and crew recreation on long duration space missions. VEGGIE can be stowed in 10% of its deployed volume; a single middeck locker equivalent can stow 1.0m2 of growing area. To reduce complexity, VEGGIE utilizes the ambient environment for temperature control and as a source of CO2. The lighting subsystem uses LEDs that provide a minimum light level of 300 µmol m−2s−1, spectral quality control, and a long operating life in a low profile package. The root zone is a compressible fabric mat. Each VEGGIE module has 0.17 m2 of growing area and can be varied in height from 5 to 45 cm. The mass, including the lighting subsystem and root mat, is 4.7 kg. On the ISS, VEGGIE can mount in the aisle, or in an EXPRESS rack.
Technical Paper

AAH, The Latest Development in Microgravity Animal Research

2005-07-11
2005-01-2784
The Advanced Animal Habitat (AAH) represents the next generation of Space Station based animal research facilities. Building upon previously developed flight hardware and experience, the AAH offers greatly enhanced system capabilities and performance. The design focuses upon the creation of a robust and flexible platform capable of supporting present and future experimental needs. A modular packaging and distributed control architecture leads to increased system adaptability and expandability. The baseline configuration includes group housing capability for up to six rats with automated food and water delivery as well as waste collection. Animals are continuously monitored with three cameras during both day and night cycles. The animals can be accessed while on-orbit through the Life Sciences Glovebox to perform a wide variety of experimental protocols.
Technical Paper

Analysis of Crew Interaction with Long-Duration Plant Growth Experiment

2003-07-07
2003-01-2482
The Biomass Production System (BPS) was flown on the ISS for 73 days as part of the Increment 4 mission. To obtain maximum benefit from the long mission duration, numerous manual crew procedures were incorporated into the BPS experiments. These procedures included gas sampling, root module priming, harvesting, pollination, filter cleaning, water refill, and water sampling. On-orbit crew assessments were filled out for each of these procedures to evaluate the ability of BPS to accommodate them. The assessment asked questions about each phase of an activity and solicited recommendations for improvements. Further analysis of most procedures was provided by detailed video made on-orbit and multiple post-flight crew debriefs. Most assessments indicated no need for improvements, but a number of crew suggestions will be incorporated into hardware and procedure updates.
Technical Paper

Biomass Production System (BPS) Ground Based Performance Testing

2002-07-15
2002-01-2482
The longest BPS ground test to-date was the BPS Mission Verification Test done to provide a high fidelity end-to-end system test of BPS hardware and operations. This test took place at Kennedy Space Center from 4/9/01 to 6/21/01. The BPS temperature and humidity control, atmospheric control, lighting, and nutrient delivery systems performed within specifications. Ambient temperature conditions for the test ranged from 22°C to 28°C. Temperature systems performed well over the full range of ambient conditions and temperature setpoints were maintained throughout the test. Humidity setpoints were maintained within specification under nominal conditions; however, drift in humidity was observed during high ambient temperatures with large plant load conditions, and during CO2 drawdowns. CO2 levels in the wheat chambers were within ± 10% of setpoint under nominal conditions. Several automated CO2 drawdowns and CO2 cylinder changeouts were successfully completed.
Technical Paper

Biomass Production System (BPS) Technology Validation Test Results

2004-07-19
2004-01-2460
The objective of the BPS Technology Validation Test (TVT) flown on the ISS as part of Increment 4 was to verify the functionality of environmental control subsystems and to measure the ability of the BPS to support plant growth and development in microgravity. Additional TVT objectives included validation of information acquisition systems, operations and support systems, and component performance. All TVT objectives were successfully addressed. Most evaluation criteria stipulated pre-flight were met. When there were deviations from pre-mission requirements, root causes were identified and subsystem configurations modified to eliminate these problems. Results from the TVT have been applied to the Plant Research Unit development to reduce technical risks and increase reliability. INTRODUCTION
Technical Paper

Biomass Production System Hardware Performance

2003-07-07
2003-01-2484
The Biomass Production System, recently flown on the ISS for 73 days, demonstrated significant advancements in functional performance over previous systems for conducting plant science in microgravity. The Biomass Production System (BPS) was the first flight of a system with multiple, independently controlled, plant growth chambers. Each of four chambers was controlled separately with respect to temperature, humidity, light level, nutrient level, and CO2, and all were housed in a double Middeck locker-sized payload. During the mission, each of the subsystems performed within specification. This paper focuses on how the performance of the BPS hardware allowed successful completion of the preflight objectives.
Technical Paper

Collaborative 3D Training: From Astronauts to Automotive Techs

2004-07-19
2004-01-2593
As spaceflight hardware becomes increasingly complex, ever greater demands are placed on astronauts’ training capacity. In addition, astronauts are being asked to conduct unplanned operations with minimal or no training, and long duration operations preclude the ability to thoroughly train before flight on many operations. This trend will be more pronounced as we approach remote operations on the moon and Mars in the Exploration era. In response, Orbital Technologies Corporation has developed an interactive and collaborative 3D simulation training solution for payloads and International Space Station systems. This portable web-based training system provides flexible, efficient and effective pre-flight, real-time and operational training support. Unlike virtual reality systems, this next generation simulation can also be used for remote or just-in-time procedural training between ground-based experts and astronauts in space due to its low file size and collaboration capability.
Technical Paper

Design of Temperature and Humidity Control Systems for Microgravity

2004-07-19
2004-01-2457
Unique challenges arise during the design of temperature and humidity control systems (THCS) for use in microgravity. The design of the Plant Research Unit’s (PRU) THCS builds on the experience gained during the Biomass Production System (BPS) project and extends the understanding of the critical design variables and necessary technical advancements to allow for longer on-orbit operation. Previous systems have been limited by loss of prime, clogging in the porous plates and component reliability. Design of THCSs for long-duration space flight experiments requires the mitigation of these issues as well as a complete understanding of the relevant design variables. In addition to the normal design variables (e.g. mass, power, volume), a complex and interdependent relationship exists between the THCS variables including operational temperature range, operational humidity range, required humidity condensation rate and system air flow.
Journal Article

Development of an Enhanced Brine Dewatering System

2009-07-12
2009-01-2486
Water recovery is essential for long-duration space exploration transit and outpost missions. Primary stage wastewater recovery systems partially satisfy this need, and generate concentrated wastewater brines that are unusable without further processing. The Enhanced Brine Dewatering System (EBDS) is being developed to allow nearly complete recovery of water from Lunar Outpost wastewater brines. This paper describes the operation of the EBDS and discusses the development and testing of the major functional materials, components, and subsystems, including the wastewater brine ersatz formulations that are used in subsystem testing. The assembly progress of the EBDS full system prototype is also discussed, as well as plans for testing the prototype hardware.
Technical Paper

Education Payload Operations Kit C: A Miniature, Low ESM Hobby Garden for Space-Based Educational Activities

2007-07-09
2007-01-3067
The wonder of space exploration is a sure way to catch the attention of students of all ages, and space biology is one of many sciences critical to understanding the spaceflight environment. Many systems used in the past for space-to-classroom biology activities have required extensive crew time and material resources, making space-linked education logistically and financially difficult. The new Education Payload Operations Kit C (EPO Kit C) aims to overcome obstacles to space-linked education and outreach by dramatically reducing the resources required for educational activities in plant space biology that have a true spaceflight component. EPO Kit C is expected to be flown from STS-118 to the International Space Station in June 2007. NASA and several other organizations are currently planning an outreach program to complement the flight of EPO Kit C.
Technical Paper

Environmental Testing for the Reliability Effects of Lunar Dust

2009-07-12
2009-01-2378
Orbital Technologies Corporation (ORBITEC) utilizes a variety of in-house testing capabilities (vibration, shock, acoustic loads, space vacuum, temperature cycling, humidity, burn-in, etc.) for qualification and screening of flight components. A lunar dust chamber was designed and constructed to include exposure to lunar regolith and dust simulants. A full factorial design of experiment (DOE) was used to investigate the failure modes of electric fans when exposed to airborne JSC-1AF lunar regolith simulant. This type of testing provides valuable insight into reliability predictions, planned maintenance of a system, and component design improvements to mitigate the effects of lunar dust. Incorporating lunar dust exposure testing at an early stage in the design process will help ensure proper system performance and reliability.
Technical Paper

Evolution of Advanced Life Support Architectures Throughout the Exploration Spirals: A Midterm Review

2005-07-11
2005-01-2922
The ECLSS (Environmentally Controlled Life Support System) project goals are to identify key requirements and guidelines for a Life Support System (LSS) for surface missions based on the Exploration Spirals, to review the various technology options and candidates to fulfill the life support functionality, and to conduct initial trades and assessments at a high level. With the completion of the first six month phase of the project, ORBITEC has generated and shown that for each Exploration Spiral, different LSS architectures are optimal, but when an entire mission model is considered, hybrid systems become more attractive. Also, we can easily show that future spiral requirements should and will influence the technologies and level of closure for earlier spiral developments to reduce overall development and implementation costs, and to increase commonality across the Constellation systems.
Technical Paper

Human Factors and Maintainability in the Plant Research Unit (PRU)

2004-07-19
2004-01-2583
The International Space Station (ISS) presents unique challenges in the field of maintainability engineering. Due to limited training time on earth and crew time in space, systems must be designed for ease of operation and maintenance. The Plant Research Unit (PRU), an advanced plant growth facility, is required to operate on orbit with minimal crew interaction for maintenance. The PRU has been allotted one hour per increment for corrective maintenance, which consists of replacing Orbital Replacement Units (ORU) or incorporating workarounds. Designing highly maintainable systems is not possible without incorporating the principles of human factors engineering. The PRU has met the strict crew time requirements by combining those principles with maintainability engineering analysis techniques and then integrating them in the design process.
Technical Paper

ISRU Technologies to Support Human Space Exploration

2004-07-19
2004-01-2315
In-situ resource utilization (ISRU) is an important part of current mission architectures for both a return to the Moon and the eventual human exploration of Mars. ORBITEC has developed and demonstrated an innovative direct energy processing approach for carbon-reduction of lunar and Martian regolith that can operate in a nearly closed-loop manner. Carbon-reduction of regolith produces oxygen and a variety of other useful products, including silicon, iron and glass ceramic materials. In addition, various ISRU propulsion technologies that utilize lunar and Martian resources have been developed and demonstrated. Work is also being conducted with the USDA on techniques to use biomass and waste materials to manufacture items such as shelters, furniture, filters and paper. Atmospheric carbon dioxide on Mars would be used to support the production of biomass in excess of life support needs to be used as the raw material to manufacture useful products on-site.
Technical Paper

Integrating Reliability Principles in the Design of the Plant Research Unit (PRU)

2004-07-19
2004-01-2393
The design of reliable systems is especially important when they are intended for use on the International Space Station (ISS). Limits on crew time and the sensitive nature of experiments being performed require that the systems used to support those experiments have a very low probability of failure. The Plant Research Unit (PRU) has very strict reliability requirements and thus provides a good example of how the challenge of designing reliable systems can be met.
Technical Paper

Modeling and Simulation of the Drying of Cabin Solid Waste in Long-Term Space Missions

2008-06-29
2008-01-2194
A prototype packed bed convective dryer has been studied for use in an energy-efficient closed air-loop heat-pump drying system for astronaut cabin waste. This paper presents a transient continuum model for the heat and mass transfer between the air and wet ersatz trash in the cylindrical drying vessel. The model is based on conservation equations for energy and moisture applied to the air and solid phases and its formulation includes the unique waste characteristic of having both dry and wet solids. It incorporates heat and mass transfer coefficients for the system measured on an ersatz trash in the dryer vessel, and experimentally determined moisture sorption equilibrium relationship for the wet material. The resulting system of differential equations is solved by the finite-volume method as implemented by the commercial software COMSOL. The validated model will be used in the optimization of the entire closed-loop system consisting of dryer, condenser, and heat-recovery modules.
Technical Paper

PRU, The Next Generation of Space Station Plant Research Systems

2003-07-07
2003-01-2527
Based upon the development experience and flight heritage of the Biomass Production System, the Plant Research Unit embodies the next generation in the evolution of on-orbit plant research systems. The design focuses on providing the finest scientific instrument possible, as well as providing a sound platform to support future capabilities and enhancements. Performance advancements, modularity and robustness characterize the design. This new system will provide a field ready, highly reliable research tool.
Technical Paper

Plant Research Unit - Program Overview and Update

2002-07-15
2002-01-2279
The Plant Research Unit (PRU) is the Space Station Biological Research Program plant growth facility being developed for the International Space Station. The plant habitat is designed for experiments in near-zero gravity or it can be rotated by the ISS Centrifuge for experiments at any gravity level from microgravity to twice Earth's gravity. Plant experimentation will be possible in multiple Plant Research Units at one time, isolating the effect of gravity on the biological specimens. The PRU will provide and control all aspects of a plant's needs in a nearly closed system. In other words, the shoot and root environments will not be open to the astronaut's environment except for experiment maintenance such as planting, harvesting and plant sampling. This also means that all lighting, temperature and humidity control, nutrient delivery, and air filtering and cleaning must be done in a very small volume, with very little mass and power usage and with minimal crew time.
Technical Paper

Plant Research Unit Control Architecture Overview

2004-07-19
2004-01-2392
High reliability and system flexibility are driving factors in the Plant Research Unit development. Proper selection of the unit electrical and software control architecture is fundamental to achieving these goals. Key features of the PRU control design include the use of a real time operating system for main process control, dynamic power management, a distributed control architecture and subsystem modularity. The chosen approach will allow future modifications and improvements to be incorporated at the subsystem level with minimal impact to the unit overall. Hardware fault tolerance and redundancy enhance system reliability.
Technical Paper

Plant Research Unit Lighting System Development

2004-07-19
2004-01-2454
As part of the PRU project a new plant lighting system has been developed. System design focused on light source development, chamber optical performance improvements and electronics optimization. Central to the lighting system performance is a high density LED Light Engine, enabling increased spectral diversity, higher irradiance levels, enhanced uniformity and improved efficiency. Chamber wall surface materials were tested to minimize the vertical irradiance gradient and improve planar uniformity. Total lighting system efficiency was improved through the use of switching converter LED drive circuitry. As an alternative to the LED light source, an advanced planar fluorescent lighting source has also been developed.
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