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Technical Paper

3D-CFD Methodologies for a Fast and Reliable Design of Ultra-Lean SI Engines

2022-06-14
2022-37-0006
The continuous pursuit of higher combustion efficiencies, as well as the possible usage of synthetic fuels with different properties than fossil-ones, require reliable and low-cost numerical approaches to support and speed-up engines industrial design. In this context, SI engines operated with homogeneous ultra-lean mixtures both characterized by a classical ignition configuration or equipped with an active prechamber represent the most promising solutions. In this work, for the classical ignition arrangement, a 3DCFD strategy to model the impact of the ignition system type on the CCV is developed using the RANS approach for turbulence modelling. The spark-discharge is modelled through a set of Lagrangian particles, whose velocity is modified with a zero-divergence perturbation at each discharge event, then evolved according to the Simplified Langevin Model (SLM) to simulate stochastic interactions with the surrounding gas flow.
Technical Paper

A Comprehensive Numerical Model for Numerical Simulation of Ice Accretion and Electro-Thermal Ice Protection System in Anti-icing and De-icing Mode, with an Ice Shedding Analysis

2023-06-15
2023-01-1463
This work presents a comprehensive numerical model for ice accretion and Ice Protection System (IPS) simulation over a 2D component, such as an airfoil. The model is based on the Myers model for ice accretion and extended to include the possibility of a heated substratum. Six different icing conditions that can occur during in-flight ice accretion with an Electro-Thermal Ice Protection System (ETIPS) activated are identified. Each condition presents one or more layers with a different water phase. Depending on the heat fluxes, there could be only liquid water, ice, or a combination of both on the substratum. The possible layers are the ice layer on the substratum, the running liquid film over ice or substratum, and the static liquid film between ice and substratum caused by ice melting. The last layer, which is always present, is the substratum. The physical model that describes the evolution of these layers is based on the Stefan problem. For each layer, one heat equation is solved.
Technical Paper

A Fast and Reliable CFD Approach to Design Hydrogen SI Engines for Industrial Applications

2023-06-26
2023-01-1208
SI engines fueled with hydrogen represent a promising powertrain solution to meet the ambitious target of carbon-free emissions at the tailpipe. Therefore, fast and reliable numerical tools can significantly support the automotive industry in the optimization of such technology. In this work, a 1D-3D methodology is presented to simulate in detail the combustion process with minimal computational effort. First, a 1D analysis of the complete engine cycle is carried out on the user-defined powertrain configuration. The purpose is to achieve reliable boundary conditions for the combustion chamber, based on realistic engine parameters. Then, a 3D simulation of the power-cycle is performed to mimic the combustion process. The flow velocity and turbulence distributions are initialized without the need of simulating the gas exchange process, according to a validated technique.
Technical Paper

A Method for the Characterization of Off-Road Terrain Severity

2006-10-31
2006-01-3498
Highway and roadway surface measurement is a practice that has been ongoing for decades now. This sort of measurement is intended to ensure a safe level of road perturbances. The measurement may be conducted by a slow moving apparatus directly measuring the elevation of the road, at varying distance intervals, to obtain a road profile, with varying degrees of resolution. An alternate means is to measure the surface roughness at highway speeds using accelerometers coupled with high speed distance measurements, such as laser sensors. Vehicles out rigged with such a system are termed inertial profilers. This type of inertial measurement provides a sort of filtered roadway profile. Much research has been conducted on the analysis of highway roughness, and the associated metrics involved. In many instances, it is desirable to maintain an off-road course such that the course will provide sufficient challenges to a vehicle during durability testing.
Technical Paper

A Three-Dimensional Level-Set Front Tracking Technique for Automatic Multi-Step Simulations of In-Flight Ice Accretion

2023-06-15
2023-01-1467
This paper presents a novel fully-automatic remeshing procedure, based on the level-set method and Delaunay triangulation, to model three-dimensional boundary problems and generate a new conformal body-fitted mesh. The proposed methodology is applied to long-term in-flight ice accretion, which is characterized by the formation of extremely irregular ice shapes. Since ice accretion is coupled with the aerodynamic flow field, a multi-step procedure is implemented. The total icing exposure time is subdivided into smaller time steps, and at each time step a three-dimensional body-fitted mesh, suitable for the computation of the aerodynamic flow field around the updated geometry, is generated automatically. The methodology proposed can effectively deal with front intersections, as shown with a manufactured example.
Technical Paper

Aerodynamic Analysis of an Unmanned Cyclogiro Aircraft

2018-10-29
2018-01-6005
Very little is currently known of the aerodynamic interaction between neighboring cycloidal rotors. Such knowledge is, however, of crucial importance to tune the controller and rotor disposition of a cyclogiro aircraft. Thus, a three-dimensional computational fluid dynamics (CFD) model is developed, validated, and used to analyze the D-Dalus L1 four-rotor unmanned aircraft operating under several configurations. The model solves the Euler equations using the OpenFOAM toolbox in order to provide fast results on a desktop computer. Validation is performed against thrust forces and flow streamlines obtained during wind tunnel experiments at various flight velocities. Numerical results from CFD match the trends of the experimental data. Flow behavior matches the video footage of the wind tunnel tests. Although boundary layer effects are neglected, satisfactory results are obtained both qualitatively and quantitatively.
Technical Paper

Assessment of Actuator Line and Rotor Disk as Alternative Approaches for the Numerical Simulation of Rotating Wheels

2023-04-11
2023-01-0844
Wheel and wheelhouses contribute up to 20-30% of the aerodynamic drag of passenger cars. Simulating the flow field around wheels is challenging due to the complexity of the flow structures generated by tires and rims, wheel rotation, tire deformation and contact with the ground. High accuracy is usually obtained with transient simulations that treat rim rotation with the Sliding Mesh (SM) approach, which is also computationally expensive. Previous studies have confirmed that the application of a tangential velocity component to the rim surface is unphysical for open rims, while a Moving Reference Frame (MRF) is lacking accuracy and the averaged results depend on the initial spokes position. These methods do not consider the dynamic nature of the problem. This work proposes the use of the Actuator Line (AL) and Rotor Disk (RD) approaches as alternatives for simulating open rims with much lower computational cost.
Technical Paper

Considerations in Designing a Recovery Steam Generator for Incineration Plants

1992-08-03
929266
The design of recovery steam generators for incineration plants encounters certain specific problems, related to the nature of the exhausted gases, which, if not properly faced, can strongly condition the conduction of the whole system. Two problems, namely, demand for particular attention: the corrosion at high temperature and the formation of organochlorine compounds, in presence of ashes and/or deposits for definite temperature intervals. These phenomena can be controlled and minimized, whenever possible, by limiting to the greatest extent the regions where the temperatures of the metallic walls and of the ashes and/or deposits are within the critical interval.
Journal Article

Improving the Simulation of the Acoustic Performance of Complex Silencers for ICE by a Multi-Dimensional Non-Linear Approach

2012-04-16
2012-01-0828
In this paper a three-dimensional time-domain CFD approach has been employed to predict and analyze the acoustic attenuation performance of complex perforated muffler geometries, where strong 3D effects limit the validity of the use of one-dimensional models. A pressure pulse has been imposed at the inlet to excite the wave motion, while unsteady flow computation have been performed to acquire the time histories of the pressures upstream and downstream of the silencer. Pressures in the time domain have been then transformed to acoustic pressures in the frequency domain, to predict the transmission loss.
Technical Paper

Novel Framework for the Robust Optimization of the Heat Flux Distribution for an Electro-Thermal Ice Protection System and Airfoil Performance Analysis

2023-06-15
2023-01-1392
We present a framework for the robust optimization of the heat flux distribution for an anti-ice electro-thermal ice protection system (AI-ETIPS) and iced airfoil performance analysis under uncertain conditions. The considered uncertainty regards a lack of knowledge concerning the characteristics of the cloud i.e. the liquid water content and the median volume diameter of water droplets, and the accuracy of measuring devices i.e., the static temperature probe, uncertain parameters are modeled as uniform random variables. A forward uncertainty propagation analysis is carried out using a Monte Carlo approach. The optimization framework relies on a gradient-free algorithm (Mesh Adaptive Direct Search) and three different problem formulations are considered in this work. Two bi-objective deterministic optimizations aim to minimize power consumption and either minimize ice formations or the iced airfoil drag coefficient.
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