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Technical Paper

3D CFD Analysis of the Influence of Some Geometrical Engine Parameters on Small PFI Engine Performances - The Effects on Tumble Motion and Mean Turbulent Intensity Distribution

2012-10-23
2012-32-0096
In scooter/motorbike engines coherent and stable tumble motion generation is still considered an effective mean in order to both reduce engine emissions and promote higher levels of combustion efficiency. The scientific research also assessed that squish motion is an effective mean for speeding up the combustion in a combustion process already fast. In a previous technical paper the authors demonstrated that for an engine having a high C/D ratio the squish motion is not only not necessary but also detrimental for the stability of the tumble motion itself, because there is a strong interaction between these two motions with the consequent formation of secondary vortices, which in turn penalizes the tumble breakdown and the turbulent kinetic energy production.
Technical Paper

3DOF Vehicle Dynamics Model for Fuel Consumption Estimation

2024-04-09
2024-01-2757
The dynamic model is built in Siemens Simcenter Amesim platform and simulates the performances on track of JUNO, a low energy demanding Urban Concept vehicle to take part in the Shell Eco-Marathon competition, in which the goal is to achieve the lowest fuel consumption in covering some laps of a racetrack, with limitations on the maximum race time. The model starts with the longitudinal dynamics, analysing all the factors that characterize the vehicle’s forward resistance, like aerodynamic forces, altimetry changes and rolling resistance. To improve the correlation between simulation and track performances, the model has been updated with the implementation of a Single-Track Model, including vehicle rotation around its roll axis, and a 3D representation of the racetrack, with an automatic trajectory following control implemented. This is crucial to characterise the vehicle’s lateral dynamics, which cannot be neglected in simulating its performances on track.
Technical Paper

A Chemical-Kinetic Approach to the Definition of the Laminar Flame Speed for the Simulation of the Combustion of Spark-Ignition Engines

2017-09-04
2017-24-0035
The laminar burning speed is an important intrinsic property of an air-fuel mixture determining key combustion characteristics such as turbulent flame propagation. It is a function of the mixture composition (mixture fraction and residual gas mass fraction) and of the thermodynamic conditions. Experimental measurements of Laminar Flame Speeds (LFS) are common in literature, but initial pressure and temperature are limited to low values due to the test conditions: typical pressure values for LFS detection are lower than 25 bar, and temperature rarely exceeds 550 K. Actual trends in spark ignition engines are to increase specific power output by downsizing and supercharging, thus the flame front involves even more higher pressure and temperature since the beginning of combustion.
Technical Paper

A Comparison Between Different Hybrid Powertrain Solutions for an European Mid-Size Passenger Car

2010-04-12
2010-01-0818
Different hybrid powertrains for a European mid-size passenger car were evaluated in this paper through numerical simulation. Different degrees of hybridizations, from micro to mild hybrids, and different architectures and power sources management strategies were taken into account, in order to obtain a preliminary assessment of the potentialities of different hybrid systems for the European passenger car market. Both diesel and gasoline internal combustion engines were considered: a 1.6 dm₃ Common Rail turbocharged diesel, and a 1.4 dm₃ spark ignition turbocharged engine, equipped with an innovative Variable Valve Actuation system. Diesel hybrid powertrains, although being subject to NOx emissions constraints that could jeopardize their benefits, offered substantial advantages in comparison with gasoline hybrid powertrains. Potentialities for fuel consumption reductions up to 25% over the NEDC were highlighted, approaching the 2020 EU 95 g/km CO₂ target.
Journal Article

A Control-Oriented Knock Intensity Estimator

2017-09-04
2017-24-0055
The performance optimization of modern Spark Ignition engines is limited by knock occurrence: heavily downsized engines often are forced to work in the Knock-Limited Spark Advance (KLSA) range. Knock control systems monitor the combustion process, allowing to achieve a proper compromise between performance and reliability. Combustion monitoring is usually carried out by means of accelerometers or ion sensing systems, but recently the use of cylinder pressure sensors is also becoming frequent in motorsport applications. On the other hand, cylinder pressure signals are often available in the calibration stage, where SA feedback-control based on the pressure signal can be used to avoid damages to the engine during automatic calibration. A predictive real-time combustion model could help optimizing engine performance, without exceeding the allowed knock severity.
Technical Paper

A Data-driven Approach for Enhanced On-Board Fault Diagnosis to Support Euro 7 Standard Implementation

2024-04-09
2024-01-2872
The European Commission is going to publish the new Euro7 standard shortly, with the target of reducing the impact on pollutant emissions due to transportation systems. Besides forcing internal combustion engines to operate cleaner in a wider range of operating conditions, the incoming regulation will point out the role of On-Board Monitoring (OBM) as a key enabler to ensure limited emissions over the whole vehicle lifetime, necessarily taking into account the natural aging of involved systems and possible electronic/mechanical faults and malfunctions. In this scenario, this work aims to study the potential of data-driven approaches in detecting emission-relevant engine faults, supporting standard On-Board Diagnostics (OBD) in pinpointing faulty components, which is part of the main challenges introduced by Euro7 OBM requirements.
Technical Paper

A Deep Learning based Virtual Sensor for Vehicle Sideslip Angle Estimation: Experimental Results

2018-04-03
2018-01-1089
Modern vehicles have several active systems on board such as the Electronic Stability Control. Many of these systems require knowledge of vehicle states such as sideslip angle and yaw rate for feedback control. Sideslip angle cannot be measured with the standard sensors present in a vehicle, but it can be measured by very expensive and large optical sensors. As a result, state observers have been used to estimate sideslip angle of vehicles. The current state of the art does not present an algorithm which can robustly estimate the sideslip angle for vehicles with all-wheel drive. A deep learning network based sideslip angle observer is presented in this article for robust estimation of vehicle sideslip angle. The observer takes in the inputs from all the on board sensors present in a vehicle and it gives out an estimate of the sideslip angle. The observer is tested extensively using data which are obtained from proving grounds in high tire-road friction coefficient conditions.
Journal Article

A Feed-Forward Approach for the Real-Time Estimation and Control of MFB50 and SOI In Diesel Engines

2014-05-05
2014-01-9046
Feed-forward low-throughput models have been developed to predict MFB50 and to control SOI in order to achieve a specific MFB50 target for diesel engines. The models have been assessed on a GMPT-E Euro 5 diesel engine, installed at the dynamic test bench at ICEAL-PT (Internal Combustion Engine Advanced Laboratory at the Politecnico di Torino) and applied to both steady state and transient engine operating conditions. MFB50 indicates the crank angle at which 50% of the fuel mass fraction has burned, and is currently used extensively in control algorithms to optimize combustion phasing in diesel engines in real-time. MFB50 is generally used in closed-loop combustion control applications, where it is calculated by the engine control unit, cycle-by-cycle and cylinder by-cylinder, on the basis of the measured in-cylinder pressure trace, and is adjusted in order to reduce the fuel consumption, combustion noise and engine-out emissions.
Technical Paper

A Mesh Based Approach for Unconventional Unmanned Airship Added Masses Computation

2013-09-17
2013-01-2191
Added masses computation is a crucial aspect to be considered when the density of a body moving in a fluid is comparable to the density of the fluid displaced: added mass can be defined as the inertia added to a system because an accelerating or decelerating body displaces some volume of neighboring fluid as it moves through it. The motion of vehicles like airships and ships can be addressed only by keeping into account the effect of added masses, while in case of aircrafts and helicopters this contribution is usually neglected. Lighter Than Air flight simulation, unmanned airships flight control system, airships flight dynamics are typical applications in which added masses are fundamental to achieve an effective and realistic modeling. A panel based method using the mesh of an airship external shape is developed to account for the added massed.
Technical Paper

A Methodology for In-Cylinder Flow Field Evaluation in a Low Stroke-to-Bore SI Engine

2002-03-04
2002-01-1119
This paper presents a methodology for the 3D CFD simulation of the intake and compression processes of four stroke internal combustion engines.The main feature of this approach is to provide very accurate initial conditions by means of a cost-effective initialization step. Calculations are applied to a low stroke-to-bore SI engine, operated at full load and maximum engine speed. It is demonstrated that initial conditions for this kind of engines have an important influence on flow field development, particularly in terms of mean velocities close to the firing TDC. Simulation results are used to discuss the choice of a set of parameters for the flow field characterization of low stroke-to-bore engines, as well as to provide an insight into the flow patterns during the overlapping period.
Technical Paper

A Methodology for Modeling the Cat-Heating Transient Phase in a Turbocharged Direct Injection Spark Ignition Engine

2017-09-04
2017-24-0010
This paper presents the modeling of the transient phase of catalyst heating on a high-performance turbocharged spark ignition engine with the aim to accurately predict the exhaust thermal energy available at the catalyst inlet and to provide a “virtual test rig” to assess different design and calibration options. The entire transient phase, starting from the engine cranking until the catalyst warm-up is completed, was taken into account in the simulation, and the model was validated using a wide data-set of experimental tests. The first step of the modeling activity was the combustion analysis during the transient phase: the burn rate was evaluated on the basis of experimental in-cylinder pressure data, considering both cycle-to-cycle and cylinder-to-cylinder variations.
Technical Paper

A Methodology for Parameter Estimation of Nonlinear Single Track Models from Multibody Full Vehicle Simulation

2021-04-06
2021-01-0336
In vehicle dynamics, simple and fast vehicle models are required, especially in the framework of real-time simulations and autonomous driving software. Therefore, a trade-off between accuracy and simulation speed must be pursued by selecting the appropriate level of detail and the corresponding simplifying assumptions based on the specific purpose of the simulation. The aim of this study is to develop a methodology for map and parameter estimation from multibody simulation results, to be used for simplified vehicle modelling focused on handling performance. In this paper, maneuvers, algorithms and results of the parameter estimation are reported, together with their integration in single track models with increasing complexity and fidelity. The agreement between the multibody model, used as reference, and four single track models is analyzed and discussed through the evaluation of the correlation index.
Technical Paper

A Methodology to Investigate the Dynamic Characteristics of ESP and EHB Hydraulic Units

2006-04-03
2006-01-1281
The paper deals with the Hardware-In-the-Loop based methodology which was adopted to evaluate the dynamic characteristics of Electronic Stability Program (ESP) and Electro-Hydraulic Brake (EHB) components. Firstly, it permits the identification of the time delays due to the hardware of the actuation system. Secondly, the link between the hardware of the hydraulic unit and a vehicle model running in real time permits the objective evaluation of the performance induced by the single components of different hydraulic units in terms of vehicle dynamics. The paper suggests the main parameters and tests which can help the car manufacturer in evaluating ESP hydraulic units, without expensive road tests.
Technical Paper

A Methodology to Mimic Cycle to Cycle Variations and to Predict Knock Occurrence through Numerical Simulation

2014-04-01
2014-01-1070
In this paper a novel approach to mimic through numerical simulation Cycle-to-Cycle Variations (CCV) of the combustion process of Spark Ignition (SI) engines is described. The proposed methodology allows to reproduce the variability in combustion which is responsible for knock occurrence and thus to replicate the stochastic behavior of this abnormal combustion phenomenon. On the basis of the analysis of a comprehensive database of experimental data collected on a typical European downsized and turbocharged SI engine, the proposed approach was demonstrated to be capable to replicate in the simulation process the same percentage of knocking cycles experimentally measured in light-knock conditions, after a proper calibration of the Kinetics-Fit (KF), a new phenomenological knock model which was recently developed by Gamma Technologies.
Technical Paper

A Modal-Geometrical Selection Criterion for Master Nodes Applied to Engine Components

2011-04-12
2011-01-0498
Usually, both an experimental modal analysis or a numerical modal analysis performed on reduced model present the problem of master nodes selection. A methodology based on the experience is normally used or computationally heavy criterion can be applied. In that paper, the Modal-Geometrical Selection Criterion (MoGeSeC) is applied to a crankshaft, both for an EMA (experimental modal analysis) and for a reduction procedure. Then the results are compared with other literature criteria. As far as the EMA is concerned, the nodes suggested by MoGeSeC and other criteria are used for identification of the component. The connection conditions between components are origin of uncertainty but in that case the comparison is done for each methodology in the same conditions. In that way MoGeSeC proves to be a very quick and accurate method because the nodes it selects depicts very well the dynamic behavior of the components.
Technical Paper

A Modified Enhanced Driver Model for Heavy-Duty Vehicles with Safe Deceleration

2023-08-28
2023-24-0171
To accurately evaluate the energy consumption benefits provided by connected and automated vehicles (CAV), it is necessary to establish a reasonable baseline virtual driver, against which the improvements are quantified before field testing. Virtual driver models have been developed that mimic the real-world driver, predicting a longitudinal vehicle speed profile based on the route information and the presence of a lead vehicle. The Intelligent Driver Model (IDM) is a well-known virtual driver model which is also used in the microscopic traffic simulator, SUMO. The Enhanced Driver Model (EDM) has emerged as a notable improvement of the IDM. The EDM has been shown to accurately forecast the driver response of a passenger vehicle to urban and highway driving conditions, including the special case of approaching a signalized intersection with varying signal phases and timing. However, most of the efforts in the literature to calibrate driver models have focused on passenger vehicles.
Technical Paper

A New Test Bench for HWA Fluid-Dynamic Characterization of a Two-Valved In-Piston-Bowl Production Engine

1995-10-01
952467
A new test bench has been set up and equipped in order to analyze the air mean motion and turbulence quantities in the combustion system of an automotive diesel engine with one helicoidal intake duct and a conical type in-piston bowl. A sophisticated HWA technique employing single- and dual-sensor probes was applied to the in-cylinder flow investigation under motored conditions. The anemometric probe was also operated as a thermometric sensor. An analytical-numerical procedure, based on the heat balance equations for both anemometric and thermometric wires, was refined and applied to compute the gas velocity from the anemometer output signal. The gas property influence, the thermometric sensor lag and the prong temperature effects were taken into account with this procedure. The in-cylinder velocity data were reduced using both a cycle-resolved approach and the conventional ensemble-averaging procedure, in order to separate the mean flow from the fluctuating motion.
Technical Paper

A Novel Approach to Real-Time Estimation of the Individual Cylinder Combustion Pressure for S.I. Engine Control

1999-03-01
1999-01-0209
Over the last decade, many methods have been proposed for estimating the in-cylinder combustion pressure or the torque from instantaneous crankshaft speed measurements. However, such approaches are typically computationally expensive. In this paper, an entirely different approach is presented to allow the real-time estimation of the in-cylinder pressures based on crankshaft speed measurements. The technical implementation of the method will be presented, as well as extensive results obtained for a V-6 S.I. engine while varying spark timing, engine speed, engine load and EGR. The method allows to estimate the in-cylinder pressure with an average estimation error of the order of 1 to 2% of the peak pressure. It is very general in its formulation, is statistically robust in the presence of noise, and computationally inexpensive.
Technical Paper

A Numerical Contribution to the Improvement of Individual Cylinder AFR Control in a 4 Cylinder S.I. Engine

2001-03-05
2001-01-1009
Numerical simulation can be effectively used to reduce the experimental tests which are nowadays required for the analysis and calibration of engine control systems. In particular in this paper the use of a one-dimensional engine model to analyze the response of an UEGO sensor in the exhaust manifold of a 4 cylinder s.i. engine (with multipoint fuel injection) is described: numerical simulation has been used to simulate a misfunction of the fuelling system, which caused one of the four cylinders to be fuelled with an air/fuel ratio that was 10% richer than the others. The simulated UEGO response was then compared with experimental measurements, and after this validation process, the sensor model can be used to study a proper fuel injection control strategy thus reducing the required experimental tests, as outlined in a test case presented at the end of the paper.
Technical Paper

A Numerical Methodology for the Multi-Objective Optimization of an Automotive DI Diesel Engine

2013-09-08
2013-24-0019
Nowadays, an automotive DI Diesel engine is demanded to provide an adequate power output together with limit-complying NOx and soot emissions so that the development of a specific combustion concept is the result of a trade-off between conflicting objectives. In other words, the development of a low-emission DI diesel combustion concept could be mathematically represented as a multi-objective optimization problem. In recent years, genetic algorithm and CFD simulations were successfully applied to this kind of problem. However, combining GA optimization with actual CFD-3D combustion simulations can be too onerous since a large number of simulations is usually required, resulting in a high computational cost and, thus, limiting the suitability of this method for industrial processes.
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