Search Results

The potential of Duty Cycle Operation (DCO) of a Spark Ignited (SI) engine on part load has been investigated. DCO keeps an engine running at full throttle in a stop and go mode to speed up a flywheel as a short time energy storage device. So the actual power demand is covered by the flywheel instead of the convenient direct power transfer from the engine. This work includes the calculation of the theoretical potential and preliminary results of a test setup. The results show a clear advantage of fuel consumption at the engine's low power output. The potential of DCO has proved to be higher than that of variable intake valve timing.

This paper describes work done on spark-ignition engine Downsizing and Super-Charging (DSC). Substantial DSC is shown to have a potential for good fuel-economy in SI-engines especially at part-load without compromising in pollutant emission levels. Built into a 4-passenger light-weight car a fuel economy of 67 M/gal (3.5 l/100km) in the European test cycle MVEG-95 was achieved with the potential to satisfy ULEV or Euro IV emission limits.

In the field of heavy-duty applications almost all engines apply the compression ignition principle, spark ignition is used only in the niche of CNG engines. The main reason for this is the high efficiency advantage of diesel engines over SI engines. Beside this drawback SI engines have some favorable properties like lower weight, simple exhaust gas aftertreatment in case of stoichiometric operation, high robustness, simple packaging and lower costs. The main objective of this fundamental research was to evaluate the limits of a SI engine for heavy-duty applications. Considering heavy-duty SI engines fuel consumption under full load conditions has a high impact on CO₂ emissions. Therefore, downsizing is not a promising approach to improve fuel consumption and consequently the focus of this work lies on the enhancement of thermal efficiency in the complete engine map, intensively considering knocking issues.

The premixed flame growth period of about 1% of the cylinder mass burned has been theoretically investigated under typical homogeneous charge engine conditions. For this purpose various flame kernel development models have been tested against measured values of flame radius vs. time after ignition in a research engine. The flame kernel growth has been computed on the basis of a zero-dimensional model incorporating spark-induced energy, heat loss to the electrodes and flame curvature effects. Subsequently the transition phase from laminar to fully turbulent flame propagation is shown to depend strongly on the relationship between the turbulent kinetic energy spectrum and characteristic scales of the flame. We thereby make use of recently reported results of fundamental experiments on vortex-flamelet interaction, that yield typical vortex sizes for flame wrinkling and quenching.

Knock is studied in a single cylinder direct injection spark ignition engine with variable intake temperatures at wide open throttle and stoichiometric premixed ethanol-air mixtures. At different speeds and intake temperatures spark angle sweeps have been performed at non-knocking conditions and varying knock intensities. Heat release rates and two zone temperatures are computed for both the mean and single cycle data. The in-cylinder pressure traces are analyzed during knocking combustion and have led to a definition of knocking conditions both for every single cycle as well as the mean engine cycle of a single operating point. The timing for the onset of knock as a function of degree crank angle and the mass fraction burned is determined using the “knocking” heat release and the pressure oscillations typical for knocking combustion.

Large eddy simulations (LES) of a port-injected 4-valve spark ignited (SI) engine have been carried out with the emphasis on the combustion process. The considered operating point is close to full load at 3,500 RPM and exhibits considerable cyclic variation in terms of the in-cylinder pressure traces, which can be related to fluctuations in the combustion process. In order to characterize these fluctuations, a statistically relevant number of subsequent cycles, namely up to 40, have been computed in the multi-cycle analysis. In contrast to other LES studies of SI engines, here the G-equation (a level set approach) has been adopted to model the premixed combustion in the framework of the STAR-CD/es-ICE flow field solver. Tuning parameters are identified and their impact on the result is addressed.

Compressed Natural Gas (CNG) engines have become a promising alternative to classical IC engines because of low pollutant and carbon dioxide emissions. This paper will first briefly summarize these advantages and then concentrate on the modeling and the control of CNG engines. In the modeling part, it will be shown which effects are similar to those observed in gasoline SI engines and what new sub-models are necessary. In the control part, the problem of sudden A/F ratio changes (for instance during the regeneration of NOx trap catalysts) will be considered. In order to avoid excessive NOx engine-out emission in these transients it is important to switch from lean to rich conditions within very few combustion cycles while keeping the engine torque constant (for comfort reasons). The paper presents a model of the most important phenomena associated with those transients and a feedforward control that meets the mentioned requirements.

The limiting values for NOx and HC concentrations in the exhaust gas of SI engines will be further lowered by legislation in many countries during the next years. This necessitates an improvement of the pollution control systems, which is achieved by including the dynamics of the three way catalyst into the control system. Before a control system can be designed, the dynamic behaviour of the exhaust after treatment system including the sensors has to be properly analyzed. As a first step a dynamic model of a solid-electrolyte oxygen sensor has been derived. It was the goal to obtain a better understanding of the cross sensitivities towards both reducing and oxidizing exhaust gas components such as H2, CO, O2 and NO. The model consists of three parts. Firstly, the porous protection layer, where only diffusion is assumed to occur, secondly the porous catalytic electrodes where the redox reactions take place and thirdly the solid electrolyte, where the electric potential is generated.

A computational study of the near-wall premixed flame propagation in homogeneous charge spark ignited engines is presented on the basis of a spectral concept accounting for flow-chemistry interaction in the flamelet regime. Flame surface enhancement due to wrinkling and modification of the local laminar flame speed due to flame stretch are the main phenomena described by the model. A high pass filter in the turbulent kinetic energy spectrum associated with the distance between the ensemble-averaged flame front location and the solid surface has been also introduced. In addition a probability density function of instantaneous flamelet positions around the above mean flame front location allows to consider statistical effects in a simplified way. Issues of temperature distribution within the boundary layer and associated heat losses, except for the concept of a thermal quenching distance, are thereby not explicitly taken into account.

Electric vehicles today clearly represent the only solution fulfilling the zero emission vehicles (ZEV) standard. However, they are still not an equivalent alternative to gasoline driven cars due to the well known problems of today's batteries. The concept of a parallel hybrid drive line can be an optimal combination of both principles of propulsion in that the gasoline engine guarantees a wide range operation, while electric propulsion can be used within the restricted zero emission zones [20]. The parallel hybrid drive train described here has been realized at the Swiss Federal Institute of Technology (ETH), Zurich, Switzerland. For the first time a drive line consisting of a spark ignition engine, an electric asynchronous machine, a flywheel, and a wide range continuously variable transmission (CVT) is realized. An overall control system has been developed for the drive train. This drive line has been integrated in a multi purpose van for real road testing.