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Technical Paper

3D Large Scale Simulation of the High-Speed Liquid Jet Atomization

2007-04-16
2007-01-0244
In this paper three-dimensional Large Eddy Simulations (i.e., LES) by using a PLIC-VOF method have been adopted to investigate the atomization process of round liquid jets issuing from automotive multi-hole injector-like nozzles. LES method is used to compute directly the effect of the large flow structure, being the smallest one modelled. A mesh having a cell size of 4 μm was used in order to derive a statistics of the detached liquid structures, i.e. droplets and ligaments. The latter have been identified by using an algorithm coded by authors. Cavitation modeling has not been included in the present computations. Two different mean injection nozzle flow velocities of 50 m/s and 270 m/s, corresponding to two mean nozzle flow Reynolds numbers of 1600 and 8700, respectively, have been considered in the calculations as representative of laminar and turbulent nozzle flow conditions.
Journal Article

A 1d Model for the Prediction of Flash Atomization in Gdi Multi-Hole Injectors: Preliminary Results

2008-10-06
2008-01-2516
A flash evaporation model is being developed to capture the effects of bubble nucleation and growth inside multi-hole injector nozzles to investigate the flash evaporation in fuel injector sprays in Gasoline Direct Injection (GDI). The 1D flash evaporation model is a key tool for providing the 3D Eulerian-Eulerian or Lagrangian spray simulation model with the right droplet size in order to properly predict the effect of degree of superheating on mixture formation. Super heating conditions are likely to be found under partial load conditions in GDI applications or they might be deliberately induced to enhance fuel atomization and vaporization. A quasi-1D nozzle flow model has been developed to help quantifying the effects of main physical and geometrical parameters in promoting fuel flash evaporation. This model is based on an weakly compressible homogenous two-phase mixture assumption. A non-equilibrium model is used to predict the vapour formation rate along the nozzle.
Journal Article

A Numerical Model for Flash Boiling of Gasoline-Ethanol Blends in Fuel Injector Nozzles

2011-09-11
2011-24-0003
Fuels are formulated by a variety of different components characterized by chemical and physical properties spanning a wide range of values. Changing the ratio between the mixture component molar fractions, it is possible to fulfill different requirements. One of the main properties that can be strongly affected by mixture composition is the volatility that represents the fuel tendency to vaporize. For example, changing the mixture ratio between alcohols and hydrocarbons, it is possible to vary the mixture saturation pressure, therefore the fuel vaporization ratio during the injection process. This paper presents a 1D numerical model to simulate the superheated injection process of a gasoline-ethanol mixture through real nozzle geometries. In order to test the influence of the mixture properties on flash atomization and flash evaporation, the simulation is repeated for different mixtures characterized by different gasoline-ethanol ratio.
Technical Paper

A Numerical and Experimental Study Towards Possible Improvements of Common Rail Injectors

2002-03-04
2002-01-0500
The aim of this work is to propose modifications to the managing of the 1st generation Common Rail injectors in order to reduce actuation time towards multiple injection strategies. The current Common Rail injector driven by 1st ECU generation is capable of operating under stable conditions with a minimum dwell between two consecutive injections of 1.8 ms. This limits the possibility in using proper and efficient injection strategies for emission control purposes. A previous numerical study, performed by the electro-fluid-mechanical model built up by Matlab-Simulink environment, highlighted different area where injector may be improved with particular emphasis on electronic driving circuit and components design. Experiments carried out at injector Bosch test-bench showed that a proper control of the solenoid valve allowed reducing drastically the standard deviation during the pilot pulses.
Technical Paper

A Simulation-Based Comparison of Different Power Split Configurations with Respect to the System Efficiency

2012-04-16
2012-01-0438
In power-split configuration, the input power is split into two parts, one of which is transmitted from the internal combustion engine through one or more planetary gear(s) to the wheels. The other part is generated as electricity and passes through an electrical variator to assist the driving torque. The latter has the characteristic of poor efficiency. In this simulation study, a comparison among the input power-split, compound power-split, and two mode power-split are discussed. Output power-split is not mentioned in this paper due to its limited applicability in specific vehicles. The idea of selection of the electrical machines is explained: the speed and torque of electrical machines was taken into consideration for the required transmission ratios spread.
Technical Paper

A Study of Jackknife Stability of Class VIII Vehicles with Multiple Trailers with ABS Disc/Drum Brakes

2004-03-08
2004-01-1741
This study investigated the jackknife stability of Class VIII double tractor-trailer combination vehicles that had mixed braking configurations between the tractor and trailers and dolly (e.g. ECBS disc brakes on the tractor and pneumatic drum brakes on the trailers and dolly). Brake-in-turn maneuvers were performed with varying vehicle loads and surface conditions. Conditions with ABS ON for the entire vehicle (and select-high control algorithm on the trailers and dolly) found that instabilities (i.e. lane excursions and/or jackknifes) were exhibited under conditions when the surface friction coefficient was 0.3. It was demonstrated that these instabilities could be avoided while utilizing a select-low control algorithm on the trailers and dolly. Simulation results with the ABS OFF for the tractor showed that a tractor equipped with disc brakes had greater jackknife stability.
Technical Paper

A Study of Vehicle Response Asymmetries During Severe Driving Maneuvers

2004-03-08
2004-01-1788
During Phase VI of the National Highway Traffic Safety Administration's (NHTSA) Light Vehicle Rollover Research Program, three of the twenty-six light vehicles tested exhibited significant response asymmetries with respect to left versus right steer maneuvers. This paper investigates possible vehicle asymmetric characteristics and unintended inputs that may cause vehicle asymmetric response. An analysis of the field test data, results from suspension and steering parameter measurements, and a summary of a computer simulation study are also given.
Technical Paper

Achieving the Max - Potential from a Variable Compression Ratio and Early Intake Valve Closure Strategy by Combination with a Long Stroke Engine Layout

2017-09-04
2017-24-0155
The combination of geometrically variable compression (VCR) and early intake valve closure (EIVC) proved to offer high potential for increasing efficiency of gasoline engines. While early intake valve closure reduces pumping losses, it is detrimental to combustion quality and residual gas tolerance due to a loss of temperature and turbulence. Large geometric compression ratio at part load compensates for the negative temperature effect of EIVC with further improving efficiency. By optimizing the stroke/bore ratio, the reduction in valve cross section at part load can result in greater charge motion and therefore in turbulence. Turbocharging means the basis to enable an increase in stroke/bore ratio, called β in the following, because the drawbacks at full load resulting from smaller valves can be only compensated by additional boosting pressure level.
Technical Paper

Advanced Turbocharger Model for 1D ICE Simulation - Part I

2013-04-08
2013-01-0581
Standard compressor and turbine maps obtained from steady-state test bench measurements are not sufficient for assessing transient turbocharger behavior. This also makes them inappropriate for gauging combustion-engine response and fuel consumption. Nor do they allow for the widely differing operating conditions which, apart from aerodynamics, have a major influence on heat transfer and turbocharger efficiency. This paper looks at a more complex approach of modeling the turbocharger as well developing appropriate measurement methods (“advanced turbocharger model”). This includes non-destructive measurements under various heat transfer conditions to define the turbocharger's adiabatic behavior needed to describe charge-air pressure increase in the compressor and engine exhaust gas backpressure from the turbine for transient engine operation.
Technical Paper

An Investigation of Shaft Dynamic Effects on Gear Vibration and Noise Excitations

2003-05-05
2003-01-1491
Transmission error has long been identified to be the main exciter of gear whine noise. This research effort seeks to investigate the mechanisms and principal controlling factors that affect the actual noise generation from a typical gearbox housing due to transmission error excitations. The insight gained is expected to help in identifying possible noise control procedures in typical gearing applications. The example gearbox of this paper is an aircraft auxiliary-drive idler gearbox run at low load so that transmission error is the primary mesh excitation. A limited set of dynamic noise and vibration data are collected in transient speed run-ups. A contact-mechanics gear-tooth model is used to predict the static transmission error at each mesh. A finite-element model of the shafting that incorporates complex shaft and bearing data is used to predict the shaft dynamics with the static transmission error at the gear mesh(es) as the sole excitation.
Technical Paper

Analysis of the Effects of Injection Pressure Variation in Gasoline Partially Premixed Combustion

2021-04-06
2021-01-0517
Compression-ignited engines are still considered the most efficient and reliable technology for automotive applications. However, current and future emission regulations, which severely limit the production of NOx, particulate matter and CO2, hinder the use of diesel-like fuels. As a matter of fact, the spontaneous ignition of directly-injected Diesel leads to a combustion process that is heterogeneous by nature, therefore characterized by the simultaneous production of particulate matter and NOx. In this scenario, several innovative combustion techniques have been investigated over the past years, the goal being to benefit from the high thermal efficiency of compression-ignited engines, which results primarily from high Compression Ratio and lean and unthrottled operation, while simultaneously mitigating the amount of pollutant emissions.
Technical Paper

Analysis of the Mixture Formation at Partial Load Operating Condition: The Effect of the Throttle Valve Rotational Direction

2015-09-06
2015-24-2410
In the next incoming future the necessity of reducing the raw emissions leads to the challenge of an increment of the thermal engine efficiency. In particular it is necessary to increase the engine efficiency not only at full load but also at partial load conditions. In the open literature very few technical papers are available on the partial load conditions analysis. In the present paper the analysis of the effect of the throttle valve rotational direction on the mixture formation is analyzed. The engine was a PFI 4-valves motorcycle engine. The throttle valve opening angle was 17.2°, which lays between the very partial load and the partial load condition. The CFD code adopted for the analysis was the FIRE AVL code v. 2013.2. The exhaust, intake and compression phases till TDC were simulated: inlet/outlet boundary conditions from 1D simulations were imposed.
Technical Paper

Application of Anthropomorphic Test Device Crash Test Kinetics to Post Mortem Human Subject Lower Extremity Testing

2006-04-03
2006-01-0251
The primary goal of the current study was to determine ATD lower extremity loading characteristics seen in frontal crash tests and apply these characteristics to isolated PMHS lower extremity impacts. Essentially, the study attempted to re-create the kinetics experienced by the Hybrid III 50th percentile ATD (HIII) in frontal crash tests and apply this crash test loading scenario directly to PMHS specimens efficiently and while maximizing the utilization of a small number of cadaver subjects. The secondary goal of this study was to determine the relationship between PMHS and HIII lower extremity impact response. Based on this comparison, it was anticipated that PMHS posterior cruciate ligament (PCL) injury threshold and timing could be related to knee shear in the HIII ball-bearing knee slider mechanism. HIII lower extremity loading was analyzed from a series of twenty-eight (28) frontal barrier or vehicle to vehicle crash tests from late model vehicles.
Technical Paper

Application of Force Balance Method in Accident Reconstruction

2005-04-11
2005-01-1188
In the field of accident reconstruction, there has been a significant amount of effort devoted to the calculation and derivation of vehicle crush energy and vehicle stiffness. Crush energy is usually calculated with a crush profile and crush stiffness. But, oftentimes, crush profiles and/or crush stiffnesses are not available and accident constructionists face the situation of insufficient information. In some such cases, the force balance method can be used to reduce the uncertainty. The method follows from Newton's Third Law, i.e., the impact force exerted on one vehicle is balanced by the force exerted on the other vehicle. With the help of this method, crush profile or crush stiffness can be derived. As a result, the crush energy can then be calculated with improved accuracy. This ultimately increases the accuracy of the overall accident reconstruction. In this paper, examples will be given to illustrate the use of such a methodology.
Technical Paper

Application of the Extended Kalman Filter to a Planar Vehicle Model to Predict the Onset of Jackknife Instability

2004-03-08
2004-01-1785
The widely used Extended Kalman Filter (EKF) is applied to a planar model of an articulated vehicle to predict jackknifing events. The states of hitch angle and hitch angle rate are estimated using a vehicle model and the available or “measured” states of lateral acceleration and yaw rate from the prime mover. Tuning, performance, and compromises for the EKF in this application are discussed. This application of the EKF is effective in predicting the onset of instability for an articulated vehicle under low-μ and low-load conditions. These conditions have been shown to be most likely to render heavy articulated vehicles vulnerable to jackknife instability. Options for model refinements are also presented.
Journal Article

Assessment of Advanced SGS Models for LES Analysis of ICE Wall-Bounded Flows - Part I: Basic Test Case

2016-03-14
2016-01-9041
Large Eddy Simulation (LES) represents nowadays one of the most promising techniques for the evaluation of the dynamics and evolution of turbulent structures characterizing internal combustion engines (ICE). In the present paper, subdivided into two parts, the capabilities of the open-source CFD code OpenFOAM® v2.3.0 are assessed in order to evaluate its suitability for engine cold flow LES analyses. Firstly, the code dissipative attitude is evaluated through an inviscid vortex convection test to ensure that the levels of numerical dissipation are compatible with LES needs. Quality and completeness estimators for LES simulations are then proposed. In particular the Pope M parameter is used as a LES completeness indicator while the LSR parameter provides useful insights far calibrating the grid density. Other parameters such as the two-grid LESIQk index are also discussed.
Technical Paper

Benchmark Comparison of Commercially Available Systems for Particle Number Measurement

2013-09-08
2013-24-0182
Measurement of particle number was introduced in the Euro 5/6 light duty vehicle emissions regulation. Due to the complex nature of combustion exhaust particles, and to transportation, transformation and deposition mechanisms, such type of measurement is particularly complex, and regression analysis is commonly used for the comparison of different measurement systems. This paper compares various commercial instruments, developing a correlation analysis focused on PN (Particle Number) measurement, and isolating the factors that mainly influence each measuring method. In particular, the experimental activity has been conducted to allow critical comparisons between measurement techniques that are imposed by current regulations and instruments that can be used also on the test cell. The paper presents the main results obtained by analyzing instruments based on different physical principles, and the effects of different sampling locations and different operating parameters.
Technical Paper

Biomechanical Responses of PMHS Subjected to Abdominal Seatbelt Loading

2016-11-07
2016-22-0004
Past studies have found that a pressure based injury risk function was the best predictor of liver injuries due to blunt impacts. In an effort to expand upon these findings, this study investigated the biomechanical responses of the abdomen of post mortem human surrogates (PMHS) to high-speed seatbelt loading and developed external response targets in conjunction with proposing an abdominal injury criterion. A total of seven unembalmed PMHS, with an average mass and stature of 71 kg and 174 cm respectively were subjected to belt loading using a seatbelt pull mechanism, with the PMHS seated upright in a free-back configuration. A pneumatic piston pulled a seatbelt into the abdomen at the level of the umbilicus with a nominal peak penetration speed of 4.0 m/s. Pressure transducers were placed in the re-pressurized abdominal vasculature, including the inferior vena cava (IVC) and abdominal aorta, to measure internal pressure variation during the event.
Technical Paper

CFD Analysis of a Two-Stroke Air Cooled Engine Designed for Handheld Products

2014-11-11
2014-32-0006
Still today, two-stroke engine layout is characterized by a wide share on the market thanks to its simpler construction that allows to reduce production and maintenance costs respecting the four-stroke engine. Two of the main application areas for the two-stroke engines are on small motorbikes and on handheld machines like chainsaws, brush cutters, and blowers. In both these application areas, two-stroke engines are generally equipped by a carburettor to provide the air/fuel mixture formation while the engine cooling is assured by forcing an air stream all around the engine head and cylinder surfaces. Focusing the attention on the two-stroke air-cooling system, it is not easy to assure its effectiveness all around the cylinder surface because the air flow easily separates from the cylinder walls producing local hot-spots on the cylinder itself. This problem can be bounded only by the optimization of the cylinder fin design placed externally to the cylinder surface.
Technical Paper

CFRP Crash Absorbers in Small UAV: Design and Optimization

2015-09-15
2015-01-2461
The high number of hull losses is a main concern in the UAV field, mostly due to the high cost of on-board equipment. A crashworthiness design can be helpful to control the extent and position of crash impact damage, minimizing equipment losses. However, the wide use of composite materials has recently put the accent on the lack of data about the behavior of these structures under operative loads, such as the crash conditions. This paper presents the outcome of a set of tests carried out to achieve a controlled crush of UAV structures, and to maximize the Specific Energy Absorption. In this work, a small-scale experimental test able to characterize the energy absorption of a Carbon-fiber-reinforced polymer under compression was developed introducing self-supporting sinusoidal shape specimens, which avoid the need for complex anti-buckling devices.
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