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To measure the fuel vapor concentration in an unsteady evaporating spray injected into nitrogen atmosphere, the exciplex-forming method, which produces spectrally separated fluorescence from the liquid and vapor phase, was applied in this study. Two experiments were conducted to investigate the qualitative and quantitative applicability of the technique in a high temperature and high pressure atmosphere during the fuel injection period. One is to examine the thermal decomposition of TMPD dopant at a high temperature and a high pressure nitrogen atmosphere during a short period of time. The other is to calibrate the relationship between fluorescence intensity and vapor concentration of TMPD at different vapor temperatures. And then, the qualitative measurement of fuel vapor concentration distributions in diesel sprays was made by applying the technique.

In order to investigate the soot formation process in a diesel spray flame, simultaneous imaging of soot precursor and soot particles in a transient spray flame achieved in a rapid compression machine was conducted by laser-induced fluorescence (LIF) and by laser-induced incandescence (LII) techniques. The 3rd harmonic (355nm) and the fundamental (1064nm) laser pulses from an Nd:YAG laser, between which a delay of 44ns was imposed by 13.3m of optical path difference, were used to excite LIF from soot precursor and LII from soot particles in the spray flame. The LIF and the LII were separately imaged by two image-intensified CCD cameras with identical detection wavelength of 400nm and bandwidth of 80nm. The LIF from soot precursor was mainly located in the central region of the spray flame between 40 and 55mm (270 to 370 times nozzle orifice diameter d0) from the nozzle orifice. The LII from soot particles was observed to surround the soot precursor LIF region and to extend downstream.

The two-dimensional distribution of a soot cloud in an unsteady spray flame in a rapid compression machine(RCM) was visualized using the laser sheet scattering technique. A 40 mm x 50 mm cross section on the flame axis was illuminated by a thin laser sheet from a single pulsed Nd:YAG laser(wavelength 532 nm). Scattered light from soot particles was taken by a CCD camera via a high speed gated image intensifier. The temporal variation of the scattered light images were presented with the injection pressure as a parameter. The results showed that scattered light was intense near the periphery of the flame tip and that the scattered light becomes weaker significantly and disappears fast after the end of injection as injection pressure is increased. This technique was also applied to the visualization of the two-dimensional distribution of liquid droplets in the non-evaporating spray to correlate it with the soot concentration distribution.

A direct numerical simulation of turbulent premixed flames in a constant volume vessel is conducted to understand flame-wall interactions and heat loss characteristics under the pressure rising condition. The contribution of the burnt region to the total heat flux is more significant compared to the reaction region. The velocity profiles indicate inward and outward motions. The profile of the turbulent kinetic energy is damped by the wall, and no distinct turbulence production is observed. Since the turbulence is weakened in the burnt region, the effect of near wall turbulence to the total wall heat flux is considered to be limited.

To adhere to stringent environmental regulations, SI (spark ignition) engines are required to achieve higher thermal efficiency. In recent years, EGR (exhaust gas recirculation) systems and lean-burn operation has been recognized as key technologies. Under such operating conditions, reducing CCV (cycle-to-cycle variation) in combustion is critical to the enhancement of overall engine performance. Flow-field CCV is one of the considerable factors affecting combustion in engines. Conventionally, in research on flow fields in SI engines, the ensemble average is used to separate the measured velocity field into a mean component and a fluctuation component, the latter of which contains a CCV component and a turbulent component. To extract the CCV of the flow field, previous studies employed spatial filter, temporal filter, and POD (proper orthogonal decomposition) methods.

Three-dimensional direct numerical simulations of methane-air turbulent premixed flame propagating in homogenous isotropic turbulence are conducted to investigate local and global flame structure in thin reaction zones. GRI-Mech 3.0 is used to represent methane-air reactions. The equivalence ratio of unburned mixture is 0.6 and 1.0. For a better understanding of the local flame structure in thin reaction zones, distributions of mass fractions of major species, heat release rate and temperature are investigated. To clarify effects of turbulence on the local and global flame structures, the statistical characteristics of flame elements are also revealed.

Wet multiple plate clutches consist of friction plates, on which a friction material is bonded, and mating plates that are plain metal plates. Since the frequency and the range of load in the field of forklift trucks vary widely and are more severe than those for passenger cars, the wet multiple plate clutches on forklift trucks are often damaged. Damaged clutches that were returned from the field typically had 3 types of symptoms: 1.Only the friction material was damaged, 2.Only the mating plates were deformed, 3.Both symptoms were observed. It was clear that the cause of these symptoms depended on the difference of the operating application and the strength criteria of each part. This showed that a design guide for wet multiple plate clutches considering the strength balance between the two parts according to the work application was required. The relevant flow chart of this design process was proposed.

A new technique is developed for the in-situ measurement of Sauter mean diameter of droplets in non-evaporating transient dense sprays. This method analyzes the image of a shadowpicture of a spray based on the incident light extinction principle, and allows the sizing of Sauter mean diameter of whole droplets in a transient spray with any shape. In addition, this method allows the measurement of the local droplet size in a quasi-steady region of an axisymmetric spray if the conservation equations regarding mass and momentum are included in the calculation and data analysis. A calibration was carried out using glass beads as test particles: this was proved to have an accuracy of Sauter mean diameter measurement within 10%, on average. Applications of the new technique to both diesel and gasoline (EFI) sprays have been made.

The purpose of this study is to investigate the turbulent mixing in a diesel spray by large eddy simulation (LES). As the first step for the numerical simulation of diesel spray by LES, the LES of transient circular gas jets and particle laden jets were conducted. The simulation of transient circular jets in cylindrical coordinates has numerical instability near the central axis. To reduce the instability of calculation, azimuthal velocity around the central axis is calculated by the linear interpolation and filter width around the axis is modified to the radial or axial grid scale level. A transient circular gas jet was calculated by the modified code and the computational results were compared with experimental results with a Reynolds number of about 13000. The computational results of mean velocity and turbulent intensity agreed with experimental results for z/D>10. Predicted tip penetration of the jet also agreed to experimental data.

The structure of dense sprays was investigated using 2-D imaging techniques. To investigate the mechanism of atomization, the liquid phase in a non-evaporating spray was visualized by a thin laser sheet formed by a single pulse from a Nd:YAG laser at the distance from 4 to 19 mm from the nozzle orifice with the injection pressure and the surrounding gas density as parameters. A new technique for the visualization of vapor phase in an evaporating spray, the SSI (Silicone particle Scattering Imaging) method, was proposed to investigate the structure of the vapor phase regions of the spray.

Two kinds of planar soot imaging techniques, laser induced incandescence (LII) and laser induced scattering (LIS) techniques were applied simultaneously to an unsteady free spray flame achieved in a rapid compression machine. An analysis of LII and LIS images yielded three kinds of qualitative images of soot concentration, size of soot particles, and number density of soot in the flame. These images revealed the fact that the soot is formed mainly in the center region of a flame resulting in an appearance of soot cloud with high number density and small particle size in this region, and then the soot size increases and the number density decreases while soot is conveyed downstream.

The formation and oxidation processes of soot particles in unsteady spray flames were investigated in a quiescent atmosphere using 2-D laser sheet visualization. The mid-plane of a flame was illuminated twice during a short time-interval by a laser sheet from a double-pulsed YAG laser. An image pair of the scattered light from soot particles was taken by two intensified gated cameras in succession. The velocity vectors of soot clouds at various location in the sooting region were estimated using the spatial correlation between the image pair. The results of temporal and spatial variation of velocity and scattering intensity in the evolving soot clusters made it clear that soot is mainly formed in the periphery of the flame tip where the air entrainment is less and flame temperature favors soot formation.

Hydraulically damped rubber engine mounts (HDM) are an effective means of providing sufficient isolation from engine vibration while also providing significant damping to control the rigid body motions of the engine during normal driving conditions. This results in a system which exhibits a high degree of non-linearity in terms of both frequency and amplitude. The numerical simulation of vibration isolation characteristics of HDM is difficult due to the fluid-structure interaction between the main supporting rubber and fluid in chambers, the nonlinear material properties, the large deformation of rubber parts, structure contact problems among the inner parts, and the turbulent flow in the inertia track. In this paper an integrated numerical simulation analysis based on structural FEM and a lumped-parameter model of HDM is carried out.

Energy optimal control theory (EOC) is applied to the energy flow control of a hybrid electric vehicle. Since the differential equation is solved analytically, the control law can be easily implemented in real time. Because the objective function is described in power form that permits negative value, not only the energy consumption is minimized but also the energy regeneration by the motor is maximized. In the simulation for the 10-mode driving, it is shown that the fuel cost of EOC is 15% lower than the rule based control (RBC).

Robust performance control of an autocruise system for a heavy-duty truck is described. The controller design is carried out employing a loopshaping method, considering dynamics variation caused by the gear shift, the load changes, the vehicle speed and also the vibrational characteristics of the propulsion system as the plant uncertainty. Thereby a robust-stable controller is obtained without sacrificing the response to disturbances. Finally, nonlinear simulations and real vehicle experiments prove that the steady-state performance and its robustness excel the conventional PID's.

Nowadays, most manufacturers are looking for the improvement of lightweight parts and other components in the automobile field. Carbon fiber and glass fiber are the most effective materials for their requirement to reduce the weight in vehicles due to their light weight and high tensile strength. The diameter of carbon fiber is 6 μm while glass fiber diameter is 17 μm. The mechanical tensile force of carbon fiber and glass fiber are 430 N and 290 N respectively on fiber alone without matrix. Carbon fibers are gradually smaller in each filament due to tensile force. Approximately 5 mm are elongated for both carbon fiber and glass fiber in tensile test report. In current research, characteristic and tensile force of carbon fiber and glass fiber were investigated by using electron microscopy, Raman spectroscopy and XRD.

The continous series of images on diesel spray and flame were created through the studies by means of using Rapid Compression Machine and D.I engine based on our latest data. 1. The image of diesel spray were elucidated through the study of thermodynamical global evaporation phenomena and the measurement of instantaneous distribution maps of spray fuel concentration by the high speed photo image analysis method at non-evaporated, evaporated states of free spray under the diesel condition at RCM. 2. The image of diesel flame were also obtained at the instantaneous distribution maps of temperature, soot and concentration of combustion products in the flame by means of photo image analysis method and gas sampling method at free and wall impinging spray flame with RCM and D.I engine.

The soot contamination in used engine oils of diesel engine vehicles was about 1% by weight. The soot and metal wear particle sizes might be in the range of 0-1 µm and 1-25 µm, respectively. The characteristics of soot affecting on metal wear was investigated. Soot particle contamination in diesel engine oil was simulated using carbon black. Micro-nanostructure of soot particles were studied by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and laser diffraction spectroscopy (LDS). The metal wear behavior was studied by means of a Four-Ball tribology test with wear measured. Wear roughness in micro-scale was investigated by high resolution optical microscopy (OM) , 3D rendering optical technique and SEM image processing method. It was found that the ball wear scar diameter increased proportionally to the soot primary particle size. The effect of biodiesel contamination were also increasing in wear scar diameter.

The characteristics of diesel spray and flame in a quiescent atmosphere were studied as a function of injection pressure ranging from 30 to 110 MPa. Measurements included the spray form and Sauter mean diameter of a non-evaporating spray, the liquid phase penetration of an evaporating spray and the visualization of sooting zone in a flame. Experimental results show that high pressure injection improves the atomization and air entrainment of non-evaporating spray and that the liquid phase penetration of evaporating spray is hardly affected by injection pressure, demonstrating a promotion of evaporation with injection pressure. Visualization of the sooting zone in a flame made it clear that high pressure injection is advantageous in reducing soot formation and shortening the combustion duration.

The objective of this study is to introduce and assess a computational tool designed to facilitate product development via sensory scores, which serve as a quantifiable representation of human sensory experiences. In the context of designing ride comfort performance, the specialized terminology—either technical or sensory—often served as a barrier to comprehension among the diverse set of specialists constituting the multidisciplinary team. In a previous study by the authors introduced a tool that incorporated a model of sensory performance, utilizing sensory scores as universally comprehensible metrics. However, the tool had yet to be appraised by a genuine cross-functional team. In this study, the tool underwent evaluation through a user-testing process involving twenty-five cross-functional team members engaged in the conceptual design phase at an automotive manufacturing company.