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In recent years, improvements in the fuel economy and exhaust emission performance of internal combustion engines have been increasingly required by regulatory agencies. One of the salient concerns regarding general purpose engines is the larger amount of CO emissions with which they are associated, compared with CO emissions from automobile engines. To reduce CO and other exhaust emissions while maintaining high fuel efficiency, the optimization of total engine system, including various design parameters, is essential. In the engine system optimization process, cycle simulation using 0-D and 1-D engine models are highly useful. To define an optimum design, the model used for the cycle simulation must be capable of predicting the effects of various parameters on the engine performance. In this study, a model for predicting the performance of a general purpose SI (Spark Ignited) engine is developed based on the commercially available engine simulation software, GT-POWER.

The concentrations of soot, NO and the other combustion products were measured by incylinder gas sampling in a DI diesel engine. The effects of injection timing, swirl ratio, and combustion chamber geometry on the formation and emission processes of soot and NO were studied. The following results were obtained: (1) Soot is promptly formed in the flame during the early combustion period where the equivalence ratio in the flame is high over 1.0. Thereafter almost all the formed soot is swiftly burnd up by oxidation during the middle combustion period. This process mainly determines the exhaust soot concentration. (2) NO is formed in the flame during the early and middle combustion period where the flame temperature is high over 2000 K. The highest NO concentration is observed at the flame tip swept by the air swirl. Though the concentration of the formed NO decreases by dilusion it nearly constant during the later combustion period.

A diesel spray and flame in a quiescent atmosphere were realized without interference with combustion chamber walls in a newly constructed rapid compression machine. High speed shadow photography and pressure measurement were employed to obtain data for calculating the amount of air entrainment into the the flame and spray. From a comparison of air entrainment between the flame and spray, it turned out that when ignition delay becomes longer air entrainment into flames is promoted by the thermal expansion of multi-points ignition sources in the central region of the spray.

The authors investigated the reasons of how a preignition occurs in a highly boosted gasoline engine. Based on the authors' experimental results, theoretical investigations on the processes of how a particle of oil or solid comes out into the cylinder and how a preignition occurs from the particle. As a result, many factors, such as the in-cylinder temperature, the pressure, the equivalence ratio and the component of additives in the lubricating oil were found to affect the processes. Especially, CaCO3 included in an oil as an additive may be changed to CaO by heating during the expansion and exhaust strokes. Thereafter, CaO will be converted into CaCO3 again by absorbing CO2 during the intake and compression strokes. As this change is an exothermic reaction, the temperature of CaCO3 particle increases over 1000K of the chemical equilibrium temperature determined by the CO2 partial pressure.

In this study, the combustion characteristics of diesel flame achieved in a rapid compression and expansion machine (RCEM) at various patterns of oxygen distribution in the chamber are investigated in order to clarify the effect of heterogeneity of oxygen distribution in diesel engines induced by EGR on the soot and NOx emissions. To make the heterogeneous distribution of oxygen in a combustion chamber, the mixtures with different oxygen concentrations are injected through the each different port located on the cylinder wall. Results indicate that the amount of oxygen entrained into the spray upstream the luminous flame region affects the NO emission from diesel flame strongly.

A new combustion method of high compression ratio SI engine was studied and proposed in order to achieve higher thermal efficiency of SI engine comparable to that of CI engine. Compression ratio of SI engine is generally restricted by the knocking phenomena. A combustion chamber profile and a cranking mechanism are studied to avoid knocking with high compression ratio. Since reducing the end-gas temperature will suppress knocking, a combustion chamber was considered to have a wide surface at the end-gas region. However, wide surface will lead to high heat loss, which may cancel the gain of higher compression ratio operation. Thereby, a special cranking mechanism was adopted which allowed the piston to move rapidly near TDC. Numerical simulations were performed to optimize the cranking mechanism for achieving higher thermal efficiency. An elliptic gear system and a leaf-shape gear system were employed in the simulations.

In reciprocating internal combustion engines, the piston stops in a moment at top dead center (TDC), so there exists a necessary time to proceed combustion. However more slowing piston motion around TDC, does it have a possibility to produce the following effects? The slowed piston motion may expedite combustion proceed and increase cylinder pressure. This may lead to an increase of degree of constant volume. As a result, thermal efficiency may be improved. In order to verify this idea, two types of engines were tested. The first engine attained high cylinder pressure as expected. The P-V diagram formed an almost ideal Otto cycle. However, this did not contribute to the improvement in the thermal efficiency. Then the second engine with further slower piston motion by active piston control was tested in order to examine the above reason.

Hydraulically damped rubber engine mounts (HDM) are an effective means of providing sufficient isolation from engine vibration while also providing significant damping to control the rigid body motions of the engine during normal driving conditions. This results in a system which exhibits a high degree of non-linearity in terms of both frequency and amplitude. The numerical simulation of vibration isolation characteristics of HDM is difficult due to the fluid-structure interaction between the main supporting rubber and fluid in chambers, the nonlinear material properties, the large deformation of rubber parts, structure contact problems among the inner parts, and the turbulent flow in the inertia track. In this paper an integrated numerical simulation analysis based on structural FEM and a lumped-parameter model of HDM is carried out.

The objective of this study is to extend the high load operation limit of a gasoline HCCI engine. A new system extending the high load HCCI operation limit was proposed, and the performance of the system was experimentally demonstrated. The proposed system consists of two new techniques. The first one is the “Blow-down super charging (BDSC) system”, in which, EGR gas can be super charged into a cylinder during the early stage of compression stroke by using the exhaust blow-down pressure wave from another cylinder phased 360 degrees later/earlier in the firing order. The other one is “EGR guide” for generating a large thermal stratification inside the cylinder to reduce the rate of in-cylinder pressure rise (dP/dθ) at high load HCCI operation. The EGR guides consist of a half-circular part attached on the edge of the exhaust ports and the piston head which has a protuberant surface to control the mixing between hot EGR gas and intake air-fuel mixture.

Reduction in the cycle-to-cycle variation (CCV) of combustion in internal combustion engines is required to reduce fuel consumption, exhaust emissions, and improve drivability. CCV increases at low load operations and lean/dilute burn conditions. Specifically, the factors that cause CCV of combustion are the cyclic variations of in-cylinder flow, in-cylinder distributions of fuel concentration, temperature and residual gas, and ignition energy. However, it is difficult to measure and analyze these factors in a production engine. This study used an optically accessible single-cylinder engine in which combustion and optical measurements were performed for 45 consecutive cycles. CCVs of the combustion and in-cylinder phenomena were investigated for the same cycle. Using this optically accessible engine, the volume inside the combustion chamber, including the pent-roof region can be observed through a quartz cylinder.

Cycle-to-cycle variation (CCV) of combustion in low load operation is a factor that may cause various problems in engine operation. Variable valve timing and variable ignition timing are commonly used as a means to reduce this variation. However, due to mountability and cost constraints, these methods are not feasible for use in motorcycle engines. Therefore, development of an engine with minimal CCV without utilizing complicated mechanisms or electronic control is required. CCV of combustion may be caused by fluctuations in in-cylinder flow, air-fuel mixture, temperature, residual gas and ignition energy. In this study, the relationship between CCV of combustion, in-cylinder flow fluctuation and air-fuel mixture fluctuation was the primary focus. In order to evaluate in-cylinder flow fluctuation, Time Resolved Particle Image Velocimetry (TR-PIV) technique was utilized.

In recent years, the improvement in the fuel efficiency and reduction in CO2 emission from internal combustion engines has been an urgent issue. The lean burn technology is one of the key technologies to improve thermal efficiency of SI engines. However, combustion stability deteriorates at lean burn operations. The reduction in cycle-to-cycle and cylinder-to-cylinder variations is one of the major issues to adapt the lean burn technique for production engines. However, the details of the causes and mechanisms for the combustion variations under the lean burn operations have not been cleared yet. The purpose of this study is to control cylinder to cylinder combustion variation. A conventional turbocharged direct injection SI engine was used as the test engine to investigate the effect of engine control parameters on the cylinder to cylinder variations. The engine speed is set at 2200 rpm and the intake pressure is set at 58, 78, 98 kPa respectively.

This paper concerns the Direct System Identification Method (hereafter referred to as DSIM) which allows accurate and quick determination of two groups of properties which exercise dominant effects on low frequency vibration of a vehicle body. The first group is the rigid body properties of an engine. The second group is the properties of each engine mount. Under the assumption that the engine/mount system is a rigid body, this paper makes theoretical discussion for using the DSIM to induce the parameters of an engine/mount system, and makes improvements for better correlation with experiments. Also mentioned is a comparison of this study with the experimental results and verification of consistency on those parameters obtained from DSIM to predict the accurate vehicle characteristics, along with the role this method will play in upgrading the technology of prediction analysis.

Low temperature plasma ignition has been proposed as a new ignition technique as it has features of good wear resistance, low energy release and combustion enhancement. In the authors’ previous study, lean burn limit could be extended slightly by low temperature plasma ignition while the power supply’s performance with steep voltage rising with time (dV/dt), showed higher peak value of the rate of heat release and better indicated thermal efficiency. In this study, basic study of low temperature plasma ignition system was carried out to find out the reason of combustion enhancement. Moreover, the durability test of low temperature plasma plug was performed to check the wear resistance.

A newly developed small-sized IES (inductive energy storage) circuit with semiconductor switch at turn-off action was successfully applied to an ignition system. This IES circuit can generate repetitive nanosecond pulse discharges. An ignition system using repetitive nanosecond pulse discharges was investigated as an alternative to conventional spark ignition systems. Experiments were conducted using spherically expanding flame configuration for CH4 and C3H8-air mixtures under various conditions. The ignition system using repetitive nanosecond pulse discharges was found to improve inflammability of lean combustible mixtures, such as extended flammability limits, shorted ignition delay time, with increasing the number of pulses. The authors seek for the mechanisms for improving the inflammability in more detail to optimize ignition system, and verify the effectiveness of IES circuit in EGR condition, for real engine use.

A newly developed small-sized IES (inductive energy storage) circuit with static induction thyristor at turn-off action was successfully applied to an ignition system. This IEC circuit can generate repetitive nanosecond pulse discharges. In this paper, the ignition system using repetitive nanosecond pulse discharges was investigated as an alternative to conventional spark ignition systems. The experiments were conducted using spherically expanding flame configuration for CH4 and C3H8-air mixtures under various conditions. In conclusions, the ignition system using repetitive nanosecond pulse discharges was found to extend lean flammability limits compared with conventional spark ignition systems. In addition, the ignition system using repetitive nanosecond pulse discharges could shorten ignition delay time.

A rapid compression-expansion machine was developed, which can simulate intake, compression, expansion and exhaust strokes in a single Diesel cycle by an electrically controlled and hydraulically actuated driving system. The whole system which is composed of a hydraulic actuator, fuel injector and a valve driving device, is sequentially controlled by a micro-computer. The machine features; 1) accurate control of piston position at TDC, 2) no effect of lubricant on HC emission due to the use of dry piston rings; 3) independent control of local wall temperature; and 4) high power output to drive heavy piston at high frequency. The single cycle operation permits Diesel combustion experiments under a wide range of operating conditions and easy access of optical diagnostics with minimized amount of test fuel. The performance test showed that the machine can drive a DI Diesel type piston with a 100 mm bore at a maximum frequency of 16.7 Hz at a maximum compression pressure of 15 MPa.

A rapid compression-expansion machine which can simulate the combustion processes in diesel engines is developed. The configuration of the combustion chamber is a 100 mm bore and a 90 mm stroke, and the compression ratio is 15. The piston is driven by an electro-hydraulic system with a thrust of 90 kN and the maximum frequency of 20 Hz. The whole system composed of a hydraulic actuator, a fuel injection system, and a valve driving unit is sequentially controlled by a computer. The reproducibility of the stop position of the piston at the end of compression is achieved with an accuracy of ±0.1 mm by employing a hydraulic-mechanical brake mechanism. The experiment shows that the combustion in the expansion stroke is achieved, and that the combustion characteristics such as the rate of heat release and indicated output as well as the exhaust emission can be measured.

An optimization of thermal management system in a gasoline engine is considered to improve thermal efficiency by minimizing the cost increase without largely changing the configuration of engine system. In this study, the influence of water temperature and intake air temperature on thermal efficiency were investigated using an inline four-cylinder 1.2L gasoline engine. In addition, one-dimensional engine simulations were conducted by using a software of GT-SUITE. Brake thermal efficiency for different engine speeds and loads could be quantitatively predicted with changing the cooling water temperature in the cylinder head. Then, in order to predict the improvement of the fuel consumption in actual use, vehicle mode running simulation and general-purpose engine transient mode simulation were carried out by GT-SUITE. As a result, it was found that by controlling the temperatures of the cooling water and intake gas, thermal efficiency can be improved by several percent.

In reciprocating internal combustion engines, the Otto cycle indicates the best thermal efficiency under a given compression ratio. To achieve an ideal Otto cycle, combustion must take place instantaneously at top dead center, but in fact, this is impossible. Meanwhile, if we allow slower piston motion around top dead center, combustion will be promoted at that period; then both the in-cylinder pressure and degree of constant volume will increase, leading to higher thermal efficiency. In order to verify this hypothesis, an engine with slower piston motion around top dead center, using an ideal constant volume combustion engine, was built and tested. As anticipated, the degree of constant volume increased. However, thermal efficiency was not improved, due to increased heat loss.