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Technical Paper

3-Dimensional Numerical Simulation on CuO Nanofluids as Heat Transfer Medium for Diesel Engine Cooling System

2020-04-14
2020-01-1109
CuO-water nanofluids was utilized as heat transfer medium in the cooling system of the diesel engine. By using CFD-Fluent software, for 0.5%, 1%, 3% and 5% mass concentration of nanofluids, 3-dimensional numerical simulation about flow and heat transfer process in the cooling system of engine was actualized. According to stochastic particle tracking in turbulent flow, for solid-liquid two phase flow discrete phase, the moving track of nanoparticles was traced. By this way, for CuO nanoparticles of different mass concentration nanofliuds in the cooling jacket of diesel engine, the results of the concentration distribution, velocity distribution, internal energy variation, resident time, total heat transfer and variation of total pressure reduction between inlet and outlet were ascertained.
Technical Paper

A Comparative Study of Different Wheel Rotating Simulation Methods in Automotive Aerodynamics

2018-04-03
2018-01-0728
Wheel Aerodynamics is an important part of vehicle aerodynamics. The wheels can notably influence the total aerodynamic drag, lift and ventilation drag of vehicles. In order to simulate the real on-road condition of driving cars, the moving ground and wheel rotation is of major importance in CFD. However, the wheel rotation condition is difficult to be represented exactly, so this is still a critical topic which needs to be worked on. In this paper, a study, which focuses on two types of cars: a fastback sedan and a notchback DrivAer, is conducted. Comparing three different wheel rotating simulation methods: steady Moving wall, MRF and unsteady Sliding Mesh, the effects of different methods for the numerical simulation of vehicle aerodynamics are revealed. Discrepancies of aerodynamic forces between the methods are discussed as well as the flow field, and the simulation results are also compared with published experimental data for validation.
Technical Paper

A Method of Generating a Composite Dataset for Monitoring of Non-Driving Related Tasks

2024-04-09
2024-01-2640
Recently, several datasets have become available for occupant monitoring algorithm development, including real and synthetic datasets. However, real data acquisition is expensive and labeling is complex, while virtual data may not accurately reflect actual human physiology. To address these issues and obtain high-fidelity data for training intelligent driving monitoring systems, we have constructed a hybrid dataset that combines real driving image data with corresponding virtual data generated from 3D driving scenarios. We have also taken into account individual anthropometric measures and driving postures. Our approach not only greatly enriches the dataset by using virtual data to augment the sample size, but it also saves the need for extensive annotation efforts. Besides, we can enhance the authenticity of the virtual data by applying ergonomics techniques based on RAMSIS, which is crucial in dataset construction.
Technical Paper

A New Method of Comprehensive Evaluation Research and Application on Vehicle Engine Exhaust System

2018-04-15
2018-01-5011
During current design process of vehicle engine exhaust system, the frequently-used approach mainly concerns an individual component, which usually results in not meeting the overall design requirements or unreasonable design parameters. Here a concept of comprehensive evaluation metrics for vehicle engine exhaust system was established, of which a new weight factor assignment method was proposed, named change rate method, as the core of evaluation system to be especially studied. Taking muffler as an instance, six weight factor assignment schemes were adopted to compare with each other. And the rationality and practicability of the change rate assignment method was verified by the muffler noise experiments. The results show that, the change rate method makes the weight assignment more scientific and rigorous. And the new method can reflect the wishes of designers and completely displays the performance comparison and evaluation between schemes.
Technical Paper

A New U-Net Speech Enhancement Framework Based on Correlation Characteristics of Speech

2024-04-09
2024-01-2015
As a key component of in-vehicle intelligent voice technology, speech enhancement can extract clean speech signals contaminated by environmental noise to improve the perceptual quality and intelligibility of speech. It has extensive applications in the field of intelligent car cabins. Although some end-to-end speech enhancement methods based on time domain have been proposed, there is often limited consideration given to designing model architectures based on the characteristics of the speech signal. In this paper, we propose a new U-Net based speech enhancement framework that utilizes the temporal correlation of speech signals to reconstruct higher-quality and more intelligible clean speech.
Technical Paper

A Usability Study on In-Vehicle Gesture Control

2016-09-14
2016-01-1870
Gesture control has been increasingly applied to automotive industry to reduce the distraction caused by in-vehicle interactions to the primary task of driving. The aim of this study is to find out if gestures can reasonably be used to control in-car devices. Since there exists a big cultural difference of gesture between different countries because of its particularity, a set of gestures which support intuitive human-machine interaction in an automotive environment is searched. The results show a gesture dictionary for a variety of on-board functions, which conforms to Chinese drivers’ driving habits. Furthermore, this paper also describes a driving simulator test to evaluate the usability of gesture from different aspects including the effectiveness, efficiency, satisfaction, memorability and security. Static driving simulator is considered as an excellent environment for the in-car secondary task as its high safety level, repeatability and reliability.
Journal Article

Active Launch Vibration Control of Power-Split Hybrid Electric Vehicle Considering Nonlinear Backlash

2021-04-06
2021-01-0667
The backlash between engaging components in a driveline is unavoidable, especially when the gear runs freely and collides with the backlash, the impact torque generated increases the vibration amplitude. The power-split hybrid electric vehicle generates output torque only from the traction motor during the launching process. The nonlinear backlash can greatly influence the driveability of the driveline due to the rapid response of the traction motor and the lack of the traditional clutches and torsional shock absorbers in the powertrain. This paper focuses on the launch vibration of the power-split hybrid electric vehicle, establishes a nonlinear driveline model considering gear backlash, including an engine, two motors, a Ravigneaux planetary gear set, a reducer, a differential, a backlash assembly, half shafts, and wheels.
Journal Article

Aerodynamic Performance Modeling of the Centrifugal Compressor and Stability Analysis of the Compression System for Fuel Cell Vehicles

2021-04-06
2021-01-0733
The centrifugal compressor is one of the most commonly used air compressors for fuel cell air supply systems, and it has the small volume, high pressure ratio and low noise. However, surge in a centrifugal compressor severely limits its stable flow range. In this paper, a mathematical model of the compressor aerodynamic performance based on the energy transfer method was established, some parameters of model were identified by experimental data, and the model was validated through experiments. Then the dynamic model of the compression system was derived based on the compressor model and the Moore-Greitzer model. The stability analysis of the compression system was conducted, and it was strictly proved that when the compression system is unstable, there is the limit cycle in this nonlinear system, namely the surge cycle. Furthermore, the simulation of the compression system was conducted and the instability condition of the compression system was presented.
Technical Paper

An Interactive Racing Car Driving Simulator Based on TCP/IP

2009-05-13
2009-01-1609
Real-time interaction between a driver and the simulator is problematic. In this study, the racing car driving simulator has been established, which is composed of the following functional components: Motion Controller, Simview, Scenario Editor, Application Programmer Interface (APIs) and Crash Simulation. With TCP/IP protocol, the Motion Controller receives driver's manipulation, road unevenness and crash situation of Simview, then generates motion streams that reflecting the current conditions, and sends them to Simview and to the hydraulic platform. Furthermore, by detecting and analyzing general vehicle two-dimensional impact, a kind of complete and applicable calculation method has been established, and complicated vehicle impacts can be analyzed accurately. This racecar driving simulator places a racing driver in a interactive environment, and provides the driver with high-fidelity motion, visual, auditory, and force feedback cues.
Technical Paper

Analysis and Design of Suspension State Observer for Wheel Load Estimation

2024-04-09
2024-01-2285
Tire forces and moments play an important role in vehicle dynamics and safety. X-by-wire chassis components including active suspension, electronic powered steering, by-wire braking, etc can take the tire forces as inputs to improve vehicle’s dynamic performance. In order to measure the accurate dynamic wheel load, most of the researches focused on the kinematic parameters such as body longitudinal and lateral acceleration, load transfer and etc. In this paper, the authors focus on the suspension system, avoiding the dependence on accurate mass and aerodynamics model of the whole vehicle. The geometry of the suspension is equated by the spatial parallel mechanism model (RSSR model), which improves the calculation speed while ensuring the accuracy. A suspension force observer is created, which contains parameters including spring damper compression length, push rod force, knuckle accelerations, etc., combing the kinematic and dynamic characteristic of the vehicle.
Technical Paper

Analysis of Geographically Distributed Vehicle Powertrain System Validation Platform Based on X-in-the-Loop Theory

2017-03-28
2017-01-1674
X-in-the-loop (XiL) framework is a validation concept for vehicle product development, which integrates different virtual and physical components to improve the development efficiency. In order to develop and validate an extended validation method based on XiL, Tongji University in Shanghai, China and the Karlsruhe Institute of Technology (KIT) in Karlsruhe, Germany co- performed a feasibility study about an X-in-the-distance-loop demonstration platform. The X-in-the-distance-loop demonstration platform includes a MATLAB/Simulink software platform and geographically distributed equipment (driver simulator, driving electric motor and dynamometer test stand), which are used to conduct bidirectional experiments to test communication of powertrain data between China and Germany.
Technical Paper

Analysis of Rotor Dynamics Characteristics of Jeffcot Rotor-Floating Ring Bearing System Including Heat Transfer

2021-04-06
2021-01-0641
With the increasing application of turbochargers on internal combustion engines, there are more and more examples of vibration faults in turbochargers. The dynamics characteristics of the bearing-rotor system of engine turbocharger systems have received extensive attention. The bearing-rotor system dynamics is a discipline that couples bearing fluid lubrication research and rotor dynamics. The lubrication characteristics of the bearing and the dynamic characteristics of the rotor must be studied at the same time. In this paper, the lubrication model of floating ring bearing of turbocharger is established, and the viscosity lubrication condition considering heat transfer effect is obtained. Based on the Capone cylindrical bearing oil film force model, the nonlinear oil film force equation of the floating ring bearing is deduced. Further the dynamic model of the Jeffcott rotor-floating ring bearing system is established.
Technical Paper

Brake Judder Induced Steering Wheel Vibration: Experiment, Simulation and Analysis

2007-10-07
2007-01-3966
The prevention and control of brake judder and its various negative effects has been a key target of vehicle production. One of the effects is the steering wheel vibration during vehicle braking. Experimental and theoretical investigation into “steering wheel vibration due to brake judder” is extensively presented in this paper. The vehicle road test is carried out under controlled braking conditions. During the test, the accelerations of brake caliper assembly, suspension low and upper control arm, steering arm, tie rod and steering wheel, left and right wheel rotary speed, are measured by a multi-channel data acquisition system. The data processing focuses on order tracking analysis and transfer path analysis to work out the related resonant components. A disc brake assembly, with deliberately designed disc thickness variation and surface run-out combinations, is tested on a brake dynamometer.
Technical Paper

Control Strategies for Prevention of PEMFC Oxygen Starvation: A Review

2021-04-06
2021-01-0743
Proton Exchange Membrane Fuel Cell (PEMFC) which has advantages of starting fast, high energy density, high efficiency, lower operating temperature and little pollution is widely regarded as one of the most promising energy sources. The PEMFC system includes several subsystems such as air supply subsystem, hydrogen supply subsystem, thermal management subsystem, water management subsystem, energy management subsystem and so on. The Air supply subsystem has great influence on the performance and life of PEMFC stack. Whether oxygen supply in air supply subsystem is sufficient or not will affects reaction rate of fuel, the operating temperature and degradation of PEMFC stack and so on. To solve the issue of oxygen starvation in PEMFC stack, the control strategies for improving dynamic response and preventing air shortage of the PEMFC air supply subsystem are reviewed.
Technical Paper

Cooperative Lane Change Control Based on Null-Space-Behavior for a Dual-Column Intelligent Vehicle Platoon

2023-12-20
2023-01-7064
With the extension of intelligent vehicles from individual intelligence to group intelligence, intelligent vehicle platoons on intercity highways are important for saving transportation costs, improving transportation efficiency and road utilization, ensuring traffic safety, and utilizing local traffic intelligence [1]. However, there are several problems associated with vehicle platoons including complicated vehicle driving conditions in or between platoon columns, a high degree of mutual influence, dynamic optimization of the platoon, and difficulty in the cooperative control of lane change. Aiming at the dual-column intelligent vehicle platoon control (where “dual-column” refers to the vehicle platoon driving mode formed by multiple vehicles traveling in parallel on two adjacent lanes), a multi-agent model as well as a cooperative control method for lane change based on null space behavior (NSB) for unmanned platoon vehicles are established in this paper.
Technical Paper

Design Optimization of Geometric Parameters of Radiator Based on Cooling Module

2022-03-29
2022-01-0175
Improving the heat dissipation performance of the engine radiator in the real working environment is of great significance to the cooling of the engines. The purpose of this paper is to study the influence of the radiator’s geometric parameters on its heat dissipation performance in the cooling module environment and optimize the geometric parameters to improve the heat dissipation performance of the radiator. Based on the performance data obtained from relevant component tests and the engine thermal balance test, the simulation model of the engine thermal management system is established, and the reliability of the model is verified. The heat dissipation performances of the single radiator and the radiator in the cooling module are compared by using the validated model.
Technical Paper

Design and Control of a Novel Geared Electromagnetic Active Suspension

2016-04-05
2016-01-1554
A novel geared electromagnetic active suspension is proposed in this paper. A pushing rod and a rocker are introduced to transfer the suspension vertical motion to the rotational motion of the motor. Comparing with the common ball-screw active suspension, it presents advantages of simple structure, easy manufacturing and module design. As the state variables of the suspension system cannot be all obtained for the sake of cost, taking the suspension deflection as the measurement, an output feedback LQR optimal controller is adopted, and it is concluded that the system can be stable with damping. Considering the nonlinearity of equivalent stiffness and unsprung mass caused by the system structure, parameter perturbation ranges are concluded through dynamic analysis, and robust H∞ control algorithm is proposed to realize the multi-objective optimization.
Technical Paper

Design and Optimization of an SUV Engine Compartment Bottom Shield Based on Kriging Interpolation and Multi-Island Genetic Algorithm

2022-03-29
2022-01-0172
Engine compartment thermal management can achieve energy saving and emission reduction. The structural design of the components in the engine compartment affects the thermal fluid flow performance, which in turn affects the thermal management performance. In this paper, based on the phenomenon that the surface of the parts in the engine compartment is abnormally high due to design defects of an SUV engine compartment bottom shield, the engine compartment is modeled and analyzed by CFD using the software STAR-CCM+. It is not conducive to the heat dissipation, so the bottom shield needs to be redesigned. To redesign the shape of the bottom shield, four dimensions and one coordinate value were selected as the design parameters, and the oil pan maximum surface temperature was selected as the optimization target. The Latin hypercube sampling method was used to sample the space uniformly, and the experimental design plan was constructed and simulated.
Journal Article

Design and Thermal Analysis of a Passive Thermal Management System Using Composite Phase Change Material for Rectangular Power Batteries

2015-04-14
2015-01-0254
A passive thermal management system (TMS) using composite phase change material (PCM) for large-capacity, rectangular lithium-ion batteries is designed. A battery module consisting of six Li-ion cells connected in series was investigated as a basic unit. The passive TMS for the module has three configurations according to the contact area between cells and the composite PCM, i.e., surrounding, front-contacted and side-contacted schemes. Firstly, heat generation rate of the battery cell was calculated using the Bernardi equation based on experimentally measured heat source terms (i.e. the internal resistance and the entropy coefficient). Physical and thermal properties such as density, phase change temperature, latent heat and thermal conductivity of the composite PCM were also obtained by experimental methods. Thereafter, thermal response of the battery modules with the three TMS configurations was simulated using 3D finite element analysis (FEA) modeling in ANSYS Fluent.
Technical Paper

Development of Composite Brake Pedal Stroke Simulator for Electro-Hydraulic Braking System

2014-04-01
2014-01-0117
A brake pedal stroke simulator for Electro-hydraulic Braking System (EHBS) was developed to ensure the comfort braking pedal feel for the brake-by-wire system. An EHBS with an integrated master cylinder was proposed, and a composite brake pedal stroke simulator was designed for the EHBS, which was comprised of two inline springs and a third parallel one. A normally closed solenoid valve was used to connect the master cylinder booster chamber and the stroke simulator. The suitable brake pedal stroke was achieved by three stages of these springs' compression, whereas the solenoid valve was shutdown to enable mechanical control of the service brakes when electrical faults appeared.
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