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Technical Paper

3-Dimensional Numerical Simulation on CuO Nanofluids as Heat Transfer Medium for Diesel Engine Cooling System

2020-04-14
2020-01-1109
CuO-water nanofluids was utilized as heat transfer medium in the cooling system of the diesel engine. By using CFD-Fluent software, for 0.5%, 1%, 3% and 5% mass concentration of nanofluids, 3-dimensional numerical simulation about flow and heat transfer process in the cooling system of engine was actualized. According to stochastic particle tracking in turbulent flow, for solid-liquid two phase flow discrete phase, the moving track of nanoparticles was traced. By this way, for CuO nanoparticles of different mass concentration nanofliuds in the cooling jacket of diesel engine, the results of the concentration distribution, velocity distribution, internal energy variation, resident time, total heat transfer and variation of total pressure reduction between inlet and outlet were ascertained.
Technical Paper

Analysis of Rotor Dynamics Characteristics of Jeffcot Rotor-Floating Ring Bearing System Including Heat Transfer

2021-04-06
2021-01-0641
With the increasing application of turbochargers on internal combustion engines, there are more and more examples of vibration faults in turbochargers. The dynamics characteristics of the bearing-rotor system of engine turbocharger systems have received extensive attention. The bearing-rotor system dynamics is a discipline that couples bearing fluid lubrication research and rotor dynamics. The lubrication characteristics of the bearing and the dynamic characteristics of the rotor must be studied at the same time. In this paper, the lubrication model of floating ring bearing of turbocharger is established, and the viscosity lubrication condition considering heat transfer effect is obtained. Based on the Capone cylindrical bearing oil film force model, the nonlinear oil film force equation of the floating ring bearing is deduced. Further the dynamic model of the Jeffcott rotor-floating ring bearing system is established.
Technical Paper

Investigation of Radiation and Conjugate Heat Transfers for Vehicle Underbody

2008-06-23
2008-01-1819
A computational study was conducted in order to characterize the heat transfers in a sedan vehicle underbody and the exhaust system. A steady-state analysis with consideration for both the radiation and conjugate heat transfers was undertaken using the High-Reynolds formulation of the k-epsilon turbulence model with standard wall function and the DO model for the radiation heat transfer. All three mechanisms of heat transfer, i.e., convection, conduction, and radiation, were included in the analysis. The convective heat transfer due to turbulent fluid motion was modeled with the assumption of constant turbulent Prandtl number; and heat conduction was solved directly for both fluid and solid.
Journal Article

Lubrication Analysis of Floating Ring Bearings Considering Floating Ring Heat Transfer

2016-04-05
2016-01-0485
Turbochargers improve performance in internal combustion engines. Due to low production costs, TC assemblies are supported on floating ring bearings. In current lubrication analysis of floating ring bearing, inner and outer oil film are usually supposed to be adiabatic. The heat generated by frictional power is carried out by the lubricant flow. In reality, under real operating conditions, there existed heat transfer between the inner and outer film. In this paper, the lubrication performance of floating ring bearing when considering heat transfer between inner film and outer film is studied. The lubrication model of the floating ring is established and the heat transferred through the ring between the inner and outer film is calculated. The calculation results show that heat flow between the inner and outer film under different outer film eccentricity ratio and rotate ratio has a large difference.
Technical Paper

Numerical Investigation of Geometry Effects on Flow, Heat Transfer and Defrosting Characteristics of a Simplified Automobile Windshield with a Single Row of Impinging Jets

2016-04-05
2016-01-0208
The effect of jet geometry on flow, heat transfer and defrosting characteristics was numerically investigated for elliptic and rectangular impinging jets on an automobile windshield. Initially, various turbulence models within the commercial computational fluid dynamics (CFD) package FLUENT were employed and validated for a single jet, and the results indicated that the impinging jet heat transfer was more accurately predicted by the SST k -ω turbulence model, which was then utilized for this study. The aspect ratios (AR) of elliptic and rectangular jets were respectively 0.5, 1.0, and 2.0, with jet-to-target spacing h/d=2, 4 and jet-to-jet spacing c/d=4, and all those situations were numerically analyzed with the same air mass flow and jet open area. It was observed that the heat transfer coefficient and defrosting performance of the inclined windshield were significantly affected by the shape of the jet, and the best results were obtained with the elliptic jet arrangements.
Technical Paper

Numerical Simulation and Optimization of the Underhood Fluid Field and Cooling Performance for Heavy Duty Commercial Vehicle under Different Driving Conditions

2015-09-29
2015-01-2902
As the commercial vehicle increases staggeringly in China, environmental pollution and excessively fuel consumption can't be neglected anymore. Vehicle thermal management has been adopted by many vehicle manufactures as an ideal alternative to reduce fuel consumption and exhaust emission by its cost-efficient and effective merit. In addition, the components in heavy duty commercial vehicle engine hood may suffer overheat harm. Hence investigating the thermal characteristics in engine hood can be an effective way to identify and dismiss the potential overheat harm. In terms of this, the paper has adopted CFD simulation method to obtain the comprehensive thermal flow field characteristics of engine hood in a heavy commercial vehicle. Then by analyzing the thermal flow field in engine hood, concerning optimization strategies were put forward to improve the thermal environment.
Technical Paper

Numerical Simulation of Surface Temperature Fluctuation and Thermal Barrier Coating at the Piston Top for a Diesel Engine Performance Improvement

2021-04-06
2021-01-0229
Low heat rejection (LHR) combustion has been recognized as a potential technology for further fuel economy improvement. This paper aims to simulate how the piston top’s thermal barrier coating affects the engine’s thermal efficiency and emissions. Accordingly, a Thin-wall heat transfer model in AVL Fire software was employed. The effects of increasing the piston top surface temperature, comparing different thermal barrier coating material, were simulated at the engine’s rated power operating point, so as the piston top’s surface roughness. In comparison to a standard diesel engine, the indicated thermal efficiency (ITE) could increase by 0.4% when the surface temperature of the piston top changed from 575K to 775K.
Technical Paper

Research on Fast Filling Strategy of Large Capacity On-Board Hydrogen Storage Tank for Highway Passenger Cars

2020-04-14
2020-01-0855
In order to study the fast filling problem of large-capacity on-board hydrogen storage tank for highway passenger cars, a computational fluid dynamics (CFD) simulation model of 134L large-capacity hydrogen storage tank was established. By simulating different pre-cooling temperatures and mass flow rates, the temperature distribution and thermal transmission in the tank were observed. Due to the large ratio of length to diameter of the hydrogen tank, the temperature distribution is extremely uneven during the whole filling process, and the high temperature area is mainly concentrated in the tank tail. And the heat transfer between the gas and the tank wall is not obvious under the low and constant mass flow rate. The temperature rise process during the whole filling process under different mass flow conditions was simulated to satisfy the highest safe temperature limit.
Technical Paper

Simulation and Parametric Analysis of Battery Thermal Management System Using Phase Change Material

2020-04-14
2020-01-0866
The thermophysical parameters and amount of composite phase change materials (PCMs) have decisive influence on the thermal control effects of thermal management systems (TMSs). At the same time, the various thermophysical parameters of the composite PCM are interrelated. For example, increasing the thermal conductivity is bound to mean a decrease in the latent heat of phase change, so a balance needs to be achieved between these parameters. In this paper, a prismatic LiFePO4 battery cell cooled by composite PCM is comprehensively analyzed by changing the phase change temperature, thermal conductivity and amount of composite PCM. The influence of the composite PCM parameters on the cooling and temperature homogenization effect of the TMS is analyzed. which can give useful guide to the preparation of composite PCMs and design of the heat transfer enhancement methods for TMSs.
Technical Paper

Thermal Management of Power Batteries for Electric Vehicles Using Phase Change Materials: A Review

2016-04-05
2016-01-1204
As one of the most crucial components in electric vehicles, power batteries generate abundant heat during charging and discharging processes. Thermal management system (TMS), which is designed to keep the battery cells within an optimum temperature range and to maintain an even temperature distribution from cell to cell, is vital for the high efficiency, long calendar life and reliable safety of these power batteries. With the desirable features of low system complexity, light weight, high energy efficiency and good battery thermal uniformity, thermal management using composite phase change materials (PCMs) has drawn great attention in the past fifteen years. In the hope of supplying helpful guidelines for the design of the PCM-based TMSs, this work begins with the summarization of the most commonly applied heat transfer enhancement methods (i.e., the use of thermally conductive particles, metal fin, expanded graphite matrix and metal foam) for PCMs by different researchers.
Technical Paper

Understanding the Transient Behavior and Consistency Evolution of PEMFC from the Perspective of Temperature

2022-03-29
2022-01-0189
The temperature of proton exchange membrane fuel cell (PEMFC) is the key factor restricting fuel cell’s performance. A deep understanding of temperature on stack voltage consistency and transient characteristics is necessary for improving the output performance of fuel cell. In this paper, the variation trend of consistency and transient characteristics of 20kW PEMFC stack at different temperatures is studied by experiment. In consistency, the amplitude of voltage changes and voltage difference (voltage coefficient variation σV) under different thermal loading conditions is examined. In transient characteristics, discussing the trends of transient voltage at different thermal loading. As the result, once the stack temperature increases from 65 °C to 70 °C, the stack performance and dynamic response are significantly improved, which may be caused by the rise in temperature promoting the establishment of the internal quality transmission channel.
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