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Technical Paper

3-Dimensional Numerical Simulation and Research on Internal Flow about Different EGR Rates in Venturi Tube of EGR System for a Turbocharged Diesel Engine

2024-04-09
2024-01-2418
Exhaust gas recirculation technology is one of the main methods to reduce engine emissions. The pressure of the intake pipe of turbocharged direct-injection diesel engine is high, and it is difficult to realize EGR technology. The application of Venturi tube can easily solve this problem. In this paper, the working principle of guide-injection Venturi tube is introduced, the EGR system and structure of a turbocharged diesel engine using the guide-injection Venturi tube are studied. According to the working principle of EGR system of turbocharged diesel engine, the model of guide-injection Venturi tube is established, the calculation grid is divided, and it is carried out by using Computational Fluid Dynamics method that the three-dimensional numerical simulation of the internal flow of Venturi tube under different EGR rates injection.
Technical Paper

3-Dimensional Numerical Simulation on CuO Nanofluids as Heat Transfer Medium for Diesel Engine Cooling System

2020-04-14
2020-01-1109
CuO-water nanofluids was utilized as heat transfer medium in the cooling system of the diesel engine. By using CFD-Fluent software, for 0.5%, 1%, 3% and 5% mass concentration of nanofluids, 3-dimensional numerical simulation about flow and heat transfer process in the cooling system of engine was actualized. According to stochastic particle tracking in turbulent flow, for solid-liquid two phase flow discrete phase, the moving track of nanoparticles was traced. By this way, for CuO nanoparticles of different mass concentration nanofliuds in the cooling jacket of diesel engine, the results of the concentration distribution, velocity distribution, internal energy variation, resident time, total heat transfer and variation of total pressure reduction between inlet and outlet were ascertained.
Technical Paper

3-Dimentional Numerical Transient Simulation and Research on Flow Distribution Unevenness in Intake Manifold for a Turbocharged Diesel Engine

2024-04-09
2024-01-2420
The design of engine intake system affects the intake uniformity of each cylinder of the engine, which in turn has an important impact on the engine performance, the uniform distribution of EGR exhaust gas and the combustion process of each cylinder. In this paper, the constant-pressure supercharged diesel engine intake pipe is used as the research model to study the intake air flow unevenness of the intake pipe of the supercharged diesel engine. The pressure boundary condition at the outlet of each intake manifold is set as the dynamic pressure change condition. The three-dimensional numerical simulation of the transient flow process in the intake manifold of diesel engine is simulated and analyzed by using numerical method, and the change of the Intake air flow field in the intake manifold under different working conditions during the intake overlapping period is discussed.
Technical Paper

A Comparative Study of Different Wheel Rotating Simulation Methods in Automotive Aerodynamics

2018-04-03
2018-01-0728
Wheel Aerodynamics is an important part of vehicle aerodynamics. The wheels can notably influence the total aerodynamic drag, lift and ventilation drag of vehicles. In order to simulate the real on-road condition of driving cars, the moving ground and wheel rotation is of major importance in CFD. However, the wheel rotation condition is difficult to be represented exactly, so this is still a critical topic which needs to be worked on. In this paper, a study, which focuses on two types of cars: a fastback sedan and a notchback DrivAer, is conducted. Comparing three different wheel rotating simulation methods: steady Moving wall, MRF and unsteady Sliding Mesh, the effects of different methods for the numerical simulation of vehicle aerodynamics are revealed. Discrepancies of aerodynamic forces between the methods are discussed as well as the flow field, and the simulation results are also compared with published experimental data for validation.
Technical Paper

A Comparative Study of Fuel Cell Prediction Models Based on Relevance Vector Machines with Different Kernel Functions

2021-04-06
2021-01-0728
Fuel cell reactors, as the core components of fuel cell vehicles, have a short life problem that has always limited the development of fuel cell vehicles. The life attenuation curve of fuel cell shows nonlinear characteristics, and there is no model that can accurately predict its effect. This paper is based on the experimental data of the vehicle fuel cell reactor, which is derived from the 600 h durability test run by a 4 kW fuel cell reactor. The relevance vector machine, as a Bayes processing method that supports vector machine, is a data-driven method based on kernel functions. The regression model is established by the relevance vector machine, and the super-parameters are found by genetic algorithm, because the kernel function strongly affects the nonlinearity of the curve, and the decay curve of fuel cell reactor performance is predicted according to four different kernel functions.
Technical Paper

A Comparative Study on Energy Management Strategies for an Automotive Range-Extender Electric Powertrain

2021-12-31
2021-01-7027
In this work, the influences of various real-timely available energy management strategies on vehicle fuel consumption (VFC) and energy flow of a range-extender electric vehicle were studied The strategies include single-point, multi-point, speed-following, and equivalent consumption minimization strategy. In addition, the dynamic programming method which cannot be used in real time, but can provide the optimal solution for a known drive situation was used for comparison. VFCs and energy flow characteristics with different strategies under Worldwide Harmonized Light Vehicles Test Cycle (WLTC) were obtained through computer modeling, and the results were verified experimentally on a range-extender test bench. The experimental results are consistent with the modeled ones in general with a maximum deviation of 4.11%, which verifies the accuracy of the simulation models.
Journal Article

A Data Driven Fuel Cell Life-Prediction Model for a Fuel Cell Electric City Bus

2021-04-06
2021-01-0739
Life prediction is a major focus for a commercial fuel cell stack, especially applied in fuel cell electric vehicles (FCEV). This paper proposes a data driven fuel cell lifetime prediction model using particle swarm optimized back-propagation neural network (PSO-BPNN). For the prediction model PSO-BP, PSO algorithm is used to determine the optimal hyper parameters of BP neural network. In this paper, total voltage of fuel cell stack is employed to represent the health index of fuel cell. Then the proposed prediction model is validated by the aging data from PEMFC stack in FCEV at the actual road condition. The experimental results indicate that PSO-BP model can predict the voltage degradation of PEMFC stack at actual road condition precisely and has a higher prediction accuracy than BP model.
Technical Paper

A Lumped Parameter Model Concerning the Amplitude-Dependent Characteristics for the Hydraulic Engine Mount with a Suspended Decoupler

2019-04-02
2019-01-0936
This paper presents a novel lumped parameter model(LPM) and its parameter identification method for the hydraulic engine mount(HEM) with a suspended decoupler. In the new model the decoupler membrane’s variable stiffness caused by being contact with the metallic cage is considered. Therefore, the decoupler membrane in the model can be taken as a spring. As a result, two parameters of the decoupler’s variable stiffness and the equivalent piston area are added. Then the finite element method is employed to analyze the suspended decoupler membrane’s variable stiffness characteristics under the contact state with the metallic cage. A piecewise polynomial is used to fit the decoupler membrane’s variable stiffness. To guarantee the symmetry of the stiffness, the polynomial only keeps the odd power coefficients.
Technical Paper

A Method for Identifying the Noise Characteristics of an Electric Motor System Based on Tests Conducted under Distinct Operating Conditions

2024-04-09
2024-01-2334
The noise tests of electric motor systems serve as the foundation for studying their acoustic issues. However, there is currently a lack of corresponding method for identifying key noise characteristics, such as the noise frequency range that needs to be considered, the significant noise order, and the resonance band worth paying attention to, based on experimental test data under actual operating conditions. This article proposes a method for identifying the noise characteristics of an electric motor system based on tests conducted under distinct operating conditions, which consists of three parts: identifying the primary frequency range, the significant order, and the important resonance band. Firstly, in order to extract noise with the primary energy, the concept of noise contribution is introduced. The primary frequency range and the significant order under a specific operating condition can be obtained after extraction.
Technical Paper

A Method of Acceleration Order Extraction for Active Engine Mount

2017-03-28
2017-01-1059
The active engine mount (AEM) is developed in automotive industry to improve overall NVH performance. The AEM is designed to reduce major-order signals of engine vibration over a broad frequency range, therefore it is of vital importance to extract major-order signals from vibration before the actuator of the AEM works. This work focuses on a method of real-time extraction of the major-order acceleration signals at the passive side of the AEM. Firstly, the transient engine speed is tracked and calculated, from which the FFT method with a constant sampling rate is used to identify the time-related frequencies as the fundamental frequencies. Then the major-order signals in frequency domain are computed according to the certain multiple relation of the fundamental frequencies. After that, the major-order signals can be reconstructed in time domain, which are proved accurate through offline simulation, compared with the given signals.
Technical Paper

A Method of Generating a Composite Dataset for Monitoring of Non-Driving Related Tasks

2024-04-09
2024-01-2640
Recently, several datasets have become available for occupant monitoring algorithm development, including real and synthetic datasets. However, real data acquisition is expensive and labeling is complex, while virtual data may not accurately reflect actual human physiology. To address these issues and obtain high-fidelity data for training intelligent driving monitoring systems, we have constructed a hybrid dataset that combines real driving image data with corresponding virtual data generated from 3D driving scenarios. We have also taken into account individual anthropometric measures and driving postures. Our approach not only greatly enriches the dataset by using virtual data to augment the sample size, but it also saves the need for extensive annotation efforts. Besides, we can enhance the authenticity of the virtual data by applying ergonomics techniques based on RAMSIS, which is crucial in dataset construction.
Technical Paper

A Novel LiDAR Anchor Constraint Method for Localization in Challenging Scenarios

2023-12-20
2023-01-7053
Positioning system is a key module of autonomous driving. As for LiDAR SLAM system, it faces great challenges in scenarios where there are repetitive and sparse features. Without loop closure or measurements from other sensors, odometry match errors or accumulated errors cannot be corrected. This paper proposes a construction method of LiDAR anchor constraints to improve the robustness of the SLAM system in the above challenging environment. We propose a robust anchor extraction method that adaptively extracts suitable cylindrical anchors in the environment, such as tree trunks, light poles, etc. Skewed tree trunks are detected by feature differences between laser lines. Boundary points on cylinders are removed to avoid misleading. After the appropriate anchors are detected, a factor graph-based anchor constraint construction method is designed. Where direct scans are made to anchor, direct constraints are constructed.
Technical Paper

A Progress Review on Heating Methods and Influence Factors of Cold Start for Automotive PEMFC System

2020-04-14
2020-01-0852
Fuel cell vehicles (FCV) have become a promising transportation tool because of their high efficiency, fast response and zero-emission. However, the cold start problem is one of the main obstacles to limit the further commercialization of FCV in cold weather countries. Many efforts have made to improve the cold start ability. This review presents comprehensive heating methods and influence factors of the research progress in solving the Proton Exchange Membrane Fuel Cells (PEMFC) system cold start problems with more than 100 patents, papers and reports, which may do some help for PEMFC system cold start from the point of practical utilization. Firstly, recent achievements and goals will be summarized in the introduction part. Then, regarding the heating strategies for the PEMFC system cold start, different heating solutions are classified into self-heating strategies and auxiliary-heating heating depending on their heating sources providing approach.
Technical Paper

A Road Load Data Processing Method for Transmission Durability Optimization Development

2020-04-14
2020-01-1062
With increasing pressure from environment problem for reduction in CO2 emissions and stricter fuel targets from road vehicles, new transmission technologies are gaining more attention in different main market. To get suitable road load data for transmission durability development is becoming increasingly important and can shorten the development time of new transmission. This paper presents the procedure and methods of road load data development for durability design of transmission product and optimization based on the real road data measurement, statistical characteristics evaluation and fatigue damage equivalency. Apply this road load data method procedure on 3 type of vehicle which represent conventional vehicle, BEV and HEV.
Technical Paper

A Study of Crevice HC Mechanism Based on the Transient HC Test Data and the Double Zone Combustion Model

2008-06-23
2008-01-1652
The effectiveness of after-treatment systems depends on the exhaust gas temperature, which is low during cold-start. As a result, Euro III, Euro IV and FTP75 require that the emissions tests include exhaust from the beginning of cold start. It is proved that 50%∼80% of HC and CO emissions are emitted during the cold start and the amount of unburned fuel from the crevices during starting is much higher than that under warmed engine conditions. The piston crevices is the most part of combustion chamber crevices, and results of mathematical simulations show that the piston crevice contribution to HC emissions is expected to increase during cold engine operation. Based on the transient HC test data and the double zone combustion model, this paper presents the study of the crevice HC Mechanism of the first firing cycle at cold start on an LPG SI Engine. A fast-response flame ionization detector (FFID) was employed to measure transient HC emissions of the first firing cycle.
Technical Paper

A Usability Study on In-Vehicle Gesture Control

2016-09-14
2016-01-1870
Gesture control has been increasingly applied to automotive industry to reduce the distraction caused by in-vehicle interactions to the primary task of driving. The aim of this study is to find out if gestures can reasonably be used to control in-car devices. Since there exists a big cultural difference of gesture between different countries because of its particularity, a set of gestures which support intuitive human-machine interaction in an automotive environment is searched. The results show a gesture dictionary for a variety of on-board functions, which conforms to Chinese drivers’ driving habits. Furthermore, this paper also describes a driving simulator test to evaluate the usability of gesture from different aspects including the effectiveness, efficiency, satisfaction, memorability and security. Static driving simulator is considered as an excellent environment for the in-car secondary task as its high safety level, repeatability and reliability.
Technical Paper

Accurate Modeling of PMSM Considering Orthotropic Material Parameters of Stator System for Vibroacoustic Prediction

2022-03-29
2022-01-0725
An accurate finite element (FE) model is the basis for the numerical prediction of vibration and noise of permanent magnet synchronous motors (PMSMs). This paper provides an equivalent modeling method of PMSMs considering the orthotropic material parameters of the stator system. First, a theoretical analysis of the influence of orthotropic material parameters on modal characteristics is implemented. Subsequently, the influence of orthotropic material parameters on the modal frequency of the stator is analyzed through the FE method. Then, the modal parameters of the stator core and the stator assembly are obtained by modal tests. According to the equivalent FE model and modal parameters, the orthotropic material parameters of the stator system are acquired. Moreover, to save the calculation time and simplify the modal identification process, the influence of windings is taken into account through additional mass and additional stiffness during the modeling process.
Journal Article

Acoustic Characteristics Prediction and Optimization of Wheel Resonators with Arbitrary Section

2020-04-14
2020-01-0917
Tire cavity noise of pure electric vehicles is particularly prominent due to the absence of engine noise, which are usually eliminated by adding Helmholtz resonators with arbitrary transversal section to the wheel rims. This paper provides theoretical basis for accurately predicting and effectively improving acoustic performance of wheel resonators. A hybrid finite element method is developed to extract the transversal wavenumbers and eigenvectors, and the mode-matching scheme is employed to determine the transmission loss of the Helmholtz resonator. Based on the accuracy validation of this method, the matching design of the wheel resonators and the optimization method of tire cavity noise are studied. The identification method of the tire cavity resonance frequency is developed through the acoustic modal test. A scientific transmission loss target curve and fitness function are defined according to the noise characteristics.
Technical Paper

Acoustic and Aerodynamic Performances of One Phononic Crystal Duct with Periodic Mufflers

2023-04-11
2023-01-0433
The acoustic muffler is one of the practical solutions to reduce the noise in ducts. The acoustic and aerodynamic performances are two critical indices of one muffler for the air intake system of a hydrogen fuel cell electric vehicle (FCEV). In this study, the concept of phononic crystal is applied to design the muffler to obtain superior acoustic performance. One duct with periodic and compact resonator-type mufflers is designed for broadband noise attenuation. The two-dimensional (2D) transfer matrix method and bandgap theory are employed to calculate the transmission loss (TL) and acoustic bandgap. It is numerically and theoretically demonstrated that broadband noise attenuation could be acquired from 500Hz to 3500Hz. Afterwards, the three-dimensional (3D) computational fluid dynamics (CFD) approach is applied to predict the pressure distribution. The results indicate that the proposed hybrid muffler and the phononic crystal duct possess low pressure loss values.
Journal Article

Active Launch Vibration Control of Power-Split Hybrid Electric Vehicle Considering Nonlinear Backlash

2021-04-06
2021-01-0667
The backlash between engaging components in a driveline is unavoidable, especially when the gear runs freely and collides with the backlash, the impact torque generated increases the vibration amplitude. The power-split hybrid electric vehicle generates output torque only from the traction motor during the launching process. The nonlinear backlash can greatly influence the driveability of the driveline due to the rapid response of the traction motor and the lack of the traditional clutches and torsional shock absorbers in the powertrain. This paper focuses on the launch vibration of the power-split hybrid electric vehicle, establishes a nonlinear driveline model considering gear backlash, including an engine, two motors, a Ravigneaux planetary gear set, a reducer, a differential, a backlash assembly, half shafts, and wheels.
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