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Technical Paper

Anode Pressure Control with Fuzzy Compensator in PEMFC System

2021-04-06
2021-01-0121
Hydrogen safety is of great importance in proton exchange membrane fuel cell (PEMFC) systems. Anode pressure control has become a focus point in recent years. The differential pressure between anode and cathode in PEMFC system needs to be carefully controlled under a suitable threshold. In practice, the anode pressure is usually controlled about 20–30kPa higher than the cathode pressure to minimize nitrogen crossover and improve cell stability. High differential pressure could lead to irreversible damage in proton exchange membrane. PID control was the dominant method to control the anode pressure in the past. However, the anode pressure’s fluctuation when hydrogen mass flow suddenly changes is a long-term challenge. As the requirements of control precision are increasingly high, the traditional PID control needs to be improved. Several new control algorithms are presented in recent researches, however, mostly are theoretical and experimental.
Technical Paper

Characteristics of Combustion and Emissions in a DI Engine Fueled with Biodiesel Blends from Soybean Oil

2008-06-23
2008-01-1832
Combustion and emission characteristics of diesel and biodiesel blends (soybean methyl ester) were studied in a single-cylinder Direct Injection (DI) engine at different loads and a constant speed. The results show that NOx emission and fuel consumption are increased with increasing biodiesel percentage. Reduction of smoke opacity is significant at higher loads with a higher biodiesel ratio. Compared with the baseline diesel fuel, B20 (20% biodiesel) has a slight increase of NOx emission and similar fuel consumption. Smoke emission of B20 is close to that of diesel fuel. Results of combustion analysis indicate that start of combustion (SOC) for biodiesel blends is earlier than that for diesel. Higher biodiesel percentage results in earlier SOC. Earlier SOC for biodiesel blends is due to advanced injection timing from higher density and bulk modulus and lower ignition delay from higher cetane number.
Technical Paper

Combined Technologies for Efficiency Improvement on a 1.0 L Turbocharged GDI Engine

2019-04-02
2019-01-0233
The CO2 reduction request for automotive industry promotes the efforts on the engine thermal efficiency improvement. The goal of this research is to improve the thermal efficiency on an extremely downsized 3-cylinder 1.0 L turbocharged gasoline direct injection engine. Effects of compression ratio, exhaust gas recirculation (EGR), valve timing and viscosity of oil on fuel economy were studied. The results show that increasing compression ratio, from 9.6 to 12, can improve fuel economy at relative low load (below 12 bar BMEP), but has a negative effect at high load due to increased knock intensity. EGR can significantly reduce the pumping loss at low load, optimize combustion phase and reduce exhaust gas temperature. Therefore, the fuel consumption is reduced at all test points. The average brake thermal efficiency (BTE) benefit percentage is 3.47% with 9.6 compression ratio and 5.33 % with 12 compression ratio.
Journal Article

Development of Hardware and Software for On-Board Hydrogen System

2019-04-02
2019-01-0377
The fuel cell engine is considered to be the ultimate technical direction for the development of vehicle power. The on-board hydrogen supply system is important in fuel cell system. However, the on-board hydrogen supply system is diversified, and the management is mostly integrated in the engine controller. Thus, the fuel cell engine controller is excessive coupled with design of on-board hydrogen supply system. In order to improve the portability and compatibility of the fuel cell engine controller, an independent controller of the on-board hydrogen supply system is designed. Meanwhile, the hardware and software are developed to control 35Mpa gaseous hydrogen storage system. After being tested in a high-pressure environment, the controller can detect temperature, pressure and ambient hydrogen concentration of the hydrogen supply system. Simultaneously, it can drive and control the hydrogen cylinder valve.
Technical Paper

Effect of Additives on Diesel Spray Flames in a Controllable Active Thermo-Atmosphere

2008-04-14
2008-01-0931
The active components, such as OH and their concentrations in the coflow, have a strong effect on the combustion process of diesel fuel spray flames in the Controllable Active Thermo-Atmosphere (CATA), which then will affect the soot incandescence of the spray flames. CO2 and H2O2, the additives which have contrary effect on the concentration of the active components, were mixed separately into the thermo-atmosphere before the jet spray were issued into the coflow, which changed the boundary condition around the central jet and influenced the combustion characteristics and soot incandescence. The combustion characteristics such as ignition delay and flame liftoff height of the central spray flames are measured and the linkage between these two parameters is investigated at different coflow temperatures.
Technical Paper

Effect of Direct Water Injection Timing on Common Rail Diesel Engine Combustion Process and Efficiency Enhancement

2017-10-08
2017-01-2281
The present work aims at optimizing diesel engine combustion efficiency with optimized water injection strategy. The engine had been modified based on a two-cylinder mechanical pump diesel engine into common rail diesel engine with capability of direct water injection. The direct water injection system was designed and manufactured independently. An air-fluid booster was utilized to establish the water injection pressure up to 40MPa. Customized diesel injector was selected to be used as water injector in this study. Water injection strategy was optimized in detail with injection timing around TDC which ranges from 12°CA BTDC to -5°CA BTDC under 10 bar IMEP. The engine efficiency can be improved under selected water injection strategy due to the increment of work fluid in the combustion chamber. Moreover, the nitric oxides emissions show decrement around 10%.
Technical Paper

Effect of Ethanol Reforming Gas Combined with EGR on Lean Combustion Characteristics of Direct Injection Gasoline Engine

2022-03-29
2022-01-0428
Ethanol reforming gas combined with EGR technology can not only improve thermal efficiency, but also reduce pollutant emission under lean combustion condition. In this investigation, GT-Power is used to carry out one-dimensional simulation model calculation and analysis to explore the combustion characteristics, economy performance of a direct injection gasoline engine when the excess air coefficient (λ) increases from 1 to 1.3 and the ethanol reforming gas mixing ratio increases from 0% to 30% at the working condition of 2000 r/min and 10 bar. Then the EGR system is introduced to deeply discuss the working characteristics of the direct injection gasoline engine when the EGR rate increases from 0% to 20%. The results show that the increase of λ leads to the decrease of in-cylinder pressure and the delay of the peak of cylinder pressure.
Technical Paper

Effect of Hydrous Ethanol Combined with EGR on Performance of GDI Engine

2020-04-14
2020-01-0348
In recent years, particulate matters (PM) emissions from gasoline direct injection (GDI) engines have been gradually paid attention to, and the hydrous ethanol has a high oxygen content and a fast burning rate, which can effectively improve the combustion environment. In addition, Exhaust gas recirculation (EGR) can effectively reduce engine NOx emissions, and combining EGR technology with GDI engines is becoming a new research direction. In this study, the effects of hydrous ethanol gasoline blends on the combustion and emission characteristics of GDI engines are analyzed through bench test. The results show that the increase of the proportion of hydrous ethanol can accelerate the burning rate, shorten the combustion duration by 7°crank angle (CA), advance the peak moment of in-cylinder pressure and rate of heat release (RoHR) and improve the combustion efficiency. The hydrous ethanol gasoline blends can effectively improve the gaseous and PM emissions of the GDI engine.
Technical Paper

Energy Transformation Propelled Evolution of Automotive Carbon Emissions

2023-10-30
2023-01-7006
The Chinese government and industries have proposed strategic plans and policies for automotive renewable-energy transformation in response to China’s commitments to peak the national carbon emissions before 2030 and to achieve carbon neutrality by 2060. We thus analyze the evolution of carbon emissions from the vehicle fleet in China with our data-driven models based on these plans. Our results indicate that the vehicle life-cycle carbon emissions are appreciable, accounting for 8.9% of the national total and 11.3% of energy combustion in 2020. Commercial vehicles are the primary source of automotive carbon emissions, accounting for about 60% of the vehicle energy cycle. Among these, heavy-duty trucks are the most important, producing 38.99% of the total carbon emissions in the vehicle operation stage in 2020 and 52.18% in 2035.
Technical Paper

Experimental Investigation on Particle Number and Size Distribution of a Common Rail Diesel Engine Fueling with Alternative Blended Diesel Fuels

2011-04-12
2011-01-0620
An EURO 3 certified common rail diesel engine was fueled with pure petroleum diesel (EURO 4 standard) and three different alternative blended diesel fuels, 10% biodiesel blended diesel (B10), 10% gas to liquid blended diesel (G10) and 10% water emulsified diesel (E10). Tests were performed at different engine speeds and load states. Particle number concentration and size distribution data were obtained from an engine exhaust particle sizer (EEPS). Over all the working conditions, total particle and nucleation mode particle number concentration among these fuels from high to low were in this order: B10, E10, pure diesel and G10. Proportions for nucleation mode particle over all the operating states in that order were 89%, 82%, 59% and 66%. Particle size distributions of B10 and E10 presented bimodal logarithmic distributions with outstanding nucleation mode peaks at all working conditions.
Technical Paper

Experimental and Numerical Study on Combustion Characteristics of Hydrogen-Argon Jet in a Hot Vitiated Co-flow

2018-04-03
2018-01-1139
This paper presents a study of the Hydrogen/Argon lifted flames in a hot vitiated co-flow. The effects of the dilution of argon in central fuel, the volume fraction of argon in the central fuel, co-flow temperature and the velocity of the central jet on the flame lift-off length were studied, and the numerical simulation with PDF model were analyzed as well. The results could provide theoretical supports for the research of the hydrogen fueled argon cycle engine which is a potential way not only to increase the indicated thermal efficiency of internal combustion engine but also realize the zero emission. The result shows that at the same boundary condition the central jet of H2+Ar has a lower lift-off length than the central jet of H2+N2. By the numerical simulation, the jet flame of H2+Ar has a higher maximum temperature and maximum OH concentration. It indicated that the dilution of argon could promote the combustion reaction.
Technical Paper

Experiments of Methanol-Gasoline SI Engine Performance and Simulation of Flexible Fuel Characteristic Field

2018-04-03
2018-01-0927
Due to the oil crisis and the requirements of energy saving and emission reduction, the research of alternative energy sources for sustainable development has made good progress. Methanol has proven to be a very suitable alternative clean fuel. Compared with gasoline, methanol has a wide range of source and the higher oxygen content and octane number and combustion efficiency, which are beneficial for the engine performance. The effect of different proportions of methanol-gasoline mixed fuel on the performance of SI engine was studied experimentally (lower proportion and higher proportion). It was found that the engine power performance, fuel economy and exhaust emissions were related to the methanol ratio under different operating conditions. In order to adapt to different operating conditions to improve the performance of methanol-gasoline engine, an on-board flexible fuel mixed system was proposed.
Technical Paper

Homogeneous Charge Preparation of Diesel Fuel by Spray Impingement onto a Hot Surface at Intake Manifold

2006-10-16
2006-01-3322
A segment of steel tube with the inner diameter of 60 mm and length of 100 mm was fixed between the intake manifold and cylinder head in a direct injection natural aspirated diesel engine. The surface of the tube could be heated to be above 400 °C by the heater enwrapped outside within several minutes under the power less than 600 W. The tip of an injector traditionally used for in-cylinder diesel direct injection was extended to the axis of the tube. The diesel sprays could impinge onto the hot inner surface of the tube and atomize quickly if the temperature of the tube was high enough. Then the fuel-air mixture would be sucked into the cylinder, and HCCI combustion could be fulfilled. The vaporization ratio of the impinged diesel sprays was estimated by fuel consumption, intake air flux and excess air coefficient (λ) calculated from the volumetric concentration of O2, CO2 and CO emissions. The NOx emission was always very low.
Technical Paper

Instantaneous Optimization Energy Management for Extended-Range Electric Vehicle Based on Minimum Loss Power Algorithm

2013-09-08
2013-24-0073
Most of the existing energy management strategies for Extended-Range Electric Vehicles (E-REVs) are heuristic, which restricts coordination between the battery and the Range Extender. This paper presents an instantaneous optimization energy management strategy based on the Minimum Loss Power Algorithm (MLPA) for a fuel cell E-REV. An instantaneous loss power function of power train system is constructed by considering the charge and discharge efficiency of the battery, together with the working efficiency of the fuel cell Range Extender. The battery working mode and operating points of the fuel cell Range Extender are decided by an instantaneous optimization module (an artificial neural network) that aims to minimize the loss power function at each time step.
Technical Paper

Numerical Analysis of Flame Temperature and Intermediate Product Concentration in Micro-Scale Coaxial Diffusion Combustion of Methanol

2022-03-29
2022-01-0699
As an excellent nanoscale material, carbon nanotubes (CNTs) play a very important role in improving the batteries of new energy vehicles. The micro-scale combustion flame synthesis method is a promising method for preparing carbon nanotubes. To explore the optimal growth condition of carbon nanotubes under micro-scale combustion, the detailed mechanism of methanol C3 (114 species, 1999 reactions) was reduced based on whole-species sensitivity analysis, then a suitable model of methanol combustion was established by using Fluent software coupling with simplified mechanism (16 species, 65 reactions) of methanol. The model was used for the numerical simulation of micro-scale coaxial diffusion combustion of methanol, and then it was verified by the experimental results of micro-scale combustion of methanol.
Technical Paper

Particle Number and Size Distribution from a Diesel Engine with Jatropha Biodiesel Fuel

2009-11-02
2009-01-2726
A biodiesel fuel, obtained from Jatropha seed in China, was tested in a direct injection, high pressure common-rail diesel engine for passenger cars. Effects of biodiesel on particle number and size distribution of the diesel engine are studied using an Engine Exhaust Particle Sizer (EEPS). Base petroleum diesel fuel, 10% and 20% v/v biodiesel blends with the base petroleum diesel fuel, the biodiesel fuel (B0, B10, B20 and B100 fuels) were tested without engine modification. For all test fuels, the particle number and size distribution show unimodal or bimodal log-normal distribution, with a nucleation mode peak value in 6.04nm to 10.8nm particle diameter, and with an accumulation mode peak value in 39.2nm to 60.4nm particle diameter.
Technical Paper

Particle-Bound PAHs Emission from a Heavy Duty Diesel Engine with Biodiesel Fuel

2013-10-14
2013-01-2573
Regulated gaseous and particulate matter (PM) emissions in the exhaust from a heavy duty diesel engine with biodiesel fuel were studied, and the emission characteristics of PM and polycyclic aromatic hydrocarbons (PAHs) emissions in PM were highlighted. In the experiment, pure diesel fuel and B10 (a blend of diesel and biodiesel fuels with the volume ratio of 9 to 1) fuel were chosen. The study shows that, compared to the pure diesel, the emissions of PM, soluble organic fractions (SOF) and PAHs from the heavy duty diesel engine decrease when the engine burns B10 fuel, and the nitrogen oxides (NOx) emission slightly increases, while the unburned hydrocarbon (HC) and carbon monoxide (CO) emissions also decline. Among the detected 12 kinds of PAHs, emission concentrations of 10 kinds of PAHs from the engine with B10 descend. Especially Benzo(a)pyrene equivalent toxicity (BEQ) analysis results show that the BEQ of B10 fuel decreases by 15.2% compared to pure diesel.
Technical Paper

Performance Analysis of Fuel Cells for High Altitude Long Flight Multi-rotor Drones

2024-04-09
2024-01-2177
In recent years, the burgeoning applications of hydrogen fuel cells have ignited a growing trend in their integration within the transportation sector, with a particular focus on their potential use in multi-rotor drones. The heightened mass-based energy density of fuel cells positions them as promising alternatives to current lithium battery-powered drones, especially as the demand for extended flight durations increases. This article undertakes a comprehensive exploration, comparing the performance of lithium batteries against air-cooled fuel cells, specifically within the context of multi-rotor drones with a 3.5kW power requirement. The study reveals that, for the specified power demand, air-cooled fuel cells outperform lithium batteries, establishing them as a more efficient solution.
Technical Paper

Research into Autoignition Characteristics of Diesel Fuel in a Controllable Active Thermo-Atmosphere

2006-04-03
2006-01-0073
A novel method is applied to analysis the autoignition phenomenon. Experiments on the study of autoignition characteristics of diesel fuel were carried out with a Controllable Active Thermo-Atmosphere Combustor. The results show that the method for autoignition studying of liquid fuel is of feasibility. Autoignition delay time and autoignition height from the nozzle increase with the coflow temperature decreasing and autoignition delay time changes sensitively under lower coflow temperature. Liftoff height of diesel spray flame decreases with the increasing of coflow temperature. Lower temperature causes higher variance of liftoff height. It might be speculated that there are two different mechanisms of flame stabilization that the lower lift-off heights flames are related to a balance between the flow velocity and flame speed while the higher lift-off heights flames are stabilized by the mixture autoignition.
Technical Paper

Simulation Investigation of Working Process and Emissions on GDI Engine Fueled with Hydrous Ethanol Gasoline Blends

2019-04-02
2019-01-0219
Compared with ordinary gasoline, using ethanol gasoline blends as fuel of Internal Combustion Engine is beneficial for the performance of power, economy and emission of engine. However, the fuel ethanol blended in ethanol gasoline blends currently is usually anhydrous ethanol, which requires dewatering implementer in production process, and the cost is high. Therefore, the production cost can be significantly reduced by replacement of anhydrous ethanol with hydrous ethanol while exerting the advantage of ethanol gasoline blends. In this study, computation fluid dynamics (CFD) software CONVERGE is employed to establish a simulation model of an actual gasoline direct injection (GDI) engine, and investigate the effect of burning hydrous ethanol gasoline blends and different injection strategy on combustion process and emission, and the validity of the model was validated by experiments.
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