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Using the nonlinear finite element analysis, three nonlinear characteristics of the rubber gasbag of the air spring on the bus are thoroughly analyzed, including the nonlinear characteristic of the rubber gasbag with multi layers of composite materials, the nonlinear large displacement geometry characteristic of the rubber gasbag on working, and the nonlinear contact characteristic of the rubber gasbag when contacts the pedestal and the top cover plate. A model is build and the nonlinear characteristic of the air spring on the bus is analyzed using the ABAQUS software. At last, the article discusses parameters that influence on the characteristic of the air spring for the bus.

Hybrid Electric Vehicles with a power split system provide a variety of possibilities to promote the fuel economy of vehicles and better adapt to various driving conditions. In this paper, a new power split system of a hybrid electric bus which consists of double planetary gear sets and a clutch is introduced. The system is able to decouple both the torque and speed of the engine from the road load, which makes it possible for the engine to operate on its optimal operation line (OOL). Considering the features of the system configuration and bus driving cycle, the driving mode of the bus is divided into Electric Vehicle (EV) mode, Electric Variable Transmission (EVT) mode and Parallel mode. By controlling the engagement of the clutch at high vehicle speed (after the mechanical point), the system operates in the parallel mode rather than EVT mode. This avoids the problem that the system efficiency sharply declines in high speed region which EVT configurations are generally faced with.

In order to improve the mode switching performance of parallel hybrid electric vehicles (PHEV) and make better use of the dynamics of the vehicle, this paper proposes a three-stage control method for the start-up mode of start-up, speed synchronization, and clutch slip based on the response characteristics of actual vehicle components and the complex working conditions of the actual road. In the speed synchronization phase, a coordinated control method of “engine speed active following + continuously variable transmission (CVT) speed ratio motor speed limiting” is proposed. The real vehicle test results show that the engine starting-up coordinated control method can significantly accelerate the speed synchronization and shorten the starting-up mode duration during the rapid acceleration, so that the vehicle’s power performance can be well played and the ride comfort can be effectively guaranteed.

This paper summarized the first phase research work to develop hybrid transit buses for China, including driving cycle analysis, performance requirements setting, key components first dimensioning, configuration choosing, saving potential estimate and parametric study. Through these fundamental works, we realize that (1) the Chinese urban bus cycle has some specialties compared with foreign ones, and these specialties cause differences on the design criteria and design results of the hybrid buses; (2) the parallel configuration is better than the series one for the Chinese cycle from both fuel consumption and cost points of view.

The new control algorithm for parallel hybrid electric vehicle is presented systematically, in which engine operation points are limited within higher efficient area by the control algorithm and the state of charge (SOC) is limited in a range in order to enhance the batteries' charging and discharging efficiency. In order to determine the ideal operating point of the vehicle's engine, the control strategy uses a lookup table to determine the torque output of the engine. The off-line simulation model of parallel HEV power train is developed which includes the control system and controlled objective (such as engine, electric motor, battery pack and so on). The results show that the control algorithm can effectively limite engine and battery operation points and much more fuel economy can be achieved than that of conventional one.

The poor low-temperature behavior of Li-ion batteries has limited its application in the field of electric vehicles and hybrid electric vehicles. Many previous studies concentrate on developing new type of electrolyte to solve this problem. However, according to recent research, the key limitation at low temperature is the low diffusivity of lithium ion in the anode electrodes. Hence, it is potential to study anode materials to improve low-temperature behavior of LIBs. ZnFe2O4 with higher theoretical capacity is low toxicity and abundance, contributing to its commercial application. Different ZnFe2O4 crystalline shapes have different particle sizes. Among them, the cubic ZnFe2O4 with smaller particle size will increase its own electronic and ionic conductance at lower temperature. In this regard, we evaluated low-temperature performance of LIBs with ZnFe2O4 cubes as anode materials at -25°C.

To find out the main excitation sources of a bus floor's vibration, modal analysis and spectral analysis were respectively performed in the paper. First we tested the vibration modal of the bus's floor under the full-load condition, and the first ten natural frequencies and vibration modes were obtained for the source identification of the bus floor's vibration. Second the vibration characteristic of the bus floor was measured in an on-road experiment. The acceleration sensors were arranged on the bus's floor and the possible excitation sources of the bus, which includes engine mounting system, driveline system, exhaust system, and wheels. Then the on-road experiment was carefully conducted on a highway under the four kinds of test condition: in-situ acceleration, uniform velocity (90km/h, 100km/h, 110km/h, 120km/h), uniform acceleration with top gear, and stall sliding condition with neutral gear.

In order to improve the handling and stability of a light bus at high speed, a virtual model was established in Adams-Car and its anti-roll bar and bushing parameters were virtually optimized. The tyre mechanical characteristics were firstly tested by using a plate-type tyre tester and the Magic Formula parameters of the tyre were obtained. Then the virtual bus model's handling performance were studied by the simulation of central steering test and steady static circular test. An optimal matching method was put forward. By using genetic algorithm to conduct optimization, the optimised parameters were obtained. After that the anti-roll bar and bushing samples were respectively manufactured. At last, the comparative trials were performed in an automotive proving ground, and the subjective evaluation of the light bus's handling and stability was taken by three specialized assessors.

Coordinated control of mode transition is an important part of the multi-mode hybrid vehicles' control strategy, combined with a vehicle torque distribution strategy to realize an optimal working condition of the power sources, as well as achieve smooth mode switching. This paper builds hybrid electric vehicle driveline dynamics model and depth analyzes drive mode transition process, coordinated control methods were provided to solve three types of mode switching, neural network algorithm was provided to estimate the engine torque. The results show that coordinated control can reduce torque fluctuations and decrease jerk during the transition of different modes to improve the vehicle drivability.

The underbody diffusers are used widely in race cars to improve the flow field structure at the bottom of the car and provide enough downforce. In recent years, passenger cars have begun to use bottom diffuser to improve aerodynamic characteristics, so as to reduce drag and increase downforce. In this paper, the aerodynamic characteristics of the bus with different underbody diffuser angles and channel numbers are studied by numerical simulation analysis. Firstly, the aerodynamics of the bus under different diffuser inlet and outlet angles are studied, and then an optimal inlet and outlet angle is determined based on the simulation results. Then, using this angle as a constant, the 2, 3, and 4 channel numbers were chosen as the diffuser channel variables to study the influence of the multiple-channel diffusers on the aerodynamic drag of the vehicle.

This paper presented one calculation method of the contact load, which is the load acted on the spring at the moment when the second-level stiffness of the spring just begins to work. In the proposed method, the contact load calculation mainly based on the dynamic load of the unsprung mass and the road grades and the commonly driving speed were also considered. A semiempirical formula of the contact load was put forward. Then the contact load of the commercial bus's rear suspension was respectively calculated by using the proposed formula and traditional methods(geometric mean method and average load method) to compare each other and to verify the new method. Later, the spring samples were respectively manufactured based on the calculation results. At last, the validation tests were respectively performed in an automotive proving ground.

In order to solve the abnormal vibration of a light bus, order tracking analysis of finite element simulation and road test was made to identify the vibration source, finding that the rotation angular frequency of the wheels and the first two natural frequency of the body structure overlaps, resonance occurring which lead to increased vibration. To stagger the first two natural frequency and excitation frequency of the body, thickness of sheet metal and skeleton of the body-in-white were chosen as the design variables, rise of the first two natural frequency of the body-in-white as the optimization objective, optimal design and sensitivity analysis of the body-in-white was carried out with the modal analysis theory. Combining with the modal sensitivity and mass sensitivity of sheet metal and skeleton, the optimum design was achieved and tests analysis was conducted.

To quickly and efficiently match the planetary gearset characteristic parameter of power-spilt hybrid vehicles so that their oil-saving potential can be maximized, this study proposes a parameter matching method that comprehensively considers energy management strategy and driving cycle based on an analysis of vehicle instantaneous efficiency. The method is used to match the planetary characteristic parameter of a power-split hybrid light truck. The relevant conclusions are compared with the influence of various planetary characteristic parameters on fuel consumption obtained through simulation under typical operating conditions. The simulation results show that the influence laws of the various planetary characteristic parameters on vehicle average efficiency are similar to those on fuel consumption. The proposed parameter-matching method based on vehicle efficiency analysis can effectively match the planetary characteristic parameter for power-split hybrid powertrains.

Utilizing the developed off-line simulation model of series hybrid power train the study on the influence of components' parameters on acceleration performance and fuel economy of transit bus is completed. Based on these the guideline strategies of parametric design of series hybrid power train for transit bus are brought forward in this paper. Given the condition of propulsion requirement the parametric design for this transit bus are performed targeting minimizing fuel consumption. It is conclusion that the appropriate components' parameters determined by means of parametric design can make series hybrid transit bus achieve much better acceleration performance and much lower fuel equivalent consumption than that of baseline transit bus.

A novel torque-coupling architecture for hybrid electric vehicles is proposed. The torque-coupling device is based on automated manual transmission (AMT), which is highly efficient and provides six gears for the engine and three gears for each motor to enable the engine and the motors to work at high-efficiency levels in most cases. The proposed power-shift AMT (P-AMT) does not have a hydraulic torque converter and wet clutches, which dampen the driveline shock. Thus, the drivability control of the P-AMT becomes a challenging issue. Accurate engine, motor model and transmission model have been built and the dynamic control of the gear shift process of PAMT in hybrid mode is simulated. The electric motors compensate for the traction loss during the gear shift of the engine.

Air spring has a variable stiffness characteristic, its vibration frequency is much lower than that of leaf spring and will not vary with load of vehicle. More and more air springs are applied on automobile suspension. A study on the automobile ride comfort, and the controllability and stability about the bus with air suspension is performed in the paper, which is based on multi-body system dynamics.

A vehicle vibration issue emerged for a hybrid prototype during low speed driving in EV mode. This work is focused on the effort to identify the root cause and resolve the issue. The endeavor begins by performing a motor test in moderate acceleration with an imposed constant torque load. All relevant information is simultaneously recorded, including vehicle speed, vibration of motor structure and seat track, motor rpm, voltage and current signals, etc. Then analyses are carried out to strive for a better understanding of the vibration characteristics and identify its mechanism. It is found that the torque ripple from the driving motor is the root cause of the low speed vehicle vibration in EV mode, and the torque ripple is found to be induced by the current distortion resulted from the current sensor drift and electromagnetic interference due to high current signals.

In this paper, based on the research of the first generation of a hybrid electric city bus, principle researches have been offered on the parameters matching of the power-train and main components for the new generation of hybrid electric city bus. The vehicle system was designed integrated, and then simulation platform was developed and established. The dynamic and economy performance can be predicted based on the above work, results show that the designed hybrid electric city bus can meet the performance demands and validate rationality of the parameters matching.

The traditional energy management algorithm is mainly based on a single driving cycle, it is obvious that many factors might be often neglected by designer, such as different driving cycles would suit for different control strategies. But they tend to make decisions on the balance of torque distribution and battery power that based on a single driving cycle. Therefore, it is very difficult to achieve the optimal control in each case. In this paper we introduce a new design concept of Multi-operating mode energy management, a mathematical model of the energy management applied to a hybrid vehicle system is presented. Results of simulations using the model with the Multi-operating mode energy management were compared with results of simulations using a model with the single mode energy management, allowing the energy efficiency evaluation of the proposed energy management system.

Embedded bus monitoring and fault diagnosis system, which was used on the hybrid vehicle was designed in this paper. And this system took the 32-bit embedded one as a hardware platform, customized a WinCE6.0 operation system and used EVC as the tool to design the embedded application. The functions of CAN communication, protocol defamations etc were realized. Good human-computer interaction is developed and the system has already been applied on the bus.