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Technical Paper

A Review of Current Techniques for Measuring Muffler Transmission Loss

2003-05-05
2003-01-1653
The most common approach for measuring the transmission loss of a muffler is to determine the incident power by decomposition theory and the transmitted power by the plane wave approximation assuming an anechoic termination. Unfortunately, it is difficult to construct a fully anechoic termination. Thus, two alternative measurement approaches are considered, which do not require an anechoic termination: the two load method and the two-source method. Both methods are demonstrated on two muffler types: (1) a simple expansion chamber and (2) a double expansion chamber with an internal connecting tube. For both cases, the measured transmission losses were compared to those obtained from the boundary element method. The measured transmission losses compared well for both cases demonstrating that transmission losses can be determined reliably without an anechoic termination. It should be noted that the two-load method is the easier to employ for measuring transmission loss.
Journal Article

Anisotropic Dynamic Mechanical Properties of 3D Printed Carbon-Fiber Composites

2022-03-29
2022-01-0335
3D printing is a revolutionary manufacturing method that allows the productions of engineering parts almost directly from modeling software on a computer. With 3D printing technology, future manufacturing could become vastly efficient. However, it has been reported that the 3D printed parts exhibit anisotropic behaviors in microstructure and mechanical properties, that is, depending on the positions (infill orientations) that the parts are placed on a printer platform, the properties of resultant parts can vary greatly. So far, studies on anisotropic behaviors of 3D printed parts have been mostly limited to the static properties (modulus of elasticity, failure strength, etc.); there is a lack on the understanding of mechanical responses of 3D printed parts under dynamic conditions. In the present study, the anisotropic behaviors of 3D printed parts are investigated from the dynamic aspect.
Technical Paper

Anisotropic Material Behavior and Design Optimization of 3D Printed Structures

2020-04-14
2020-01-0228
Traditional manufacturing processes such as injection or compression molding are often enclosed and pressurized systems that produce homogenous products. In contrast, 3D printing is exposed to the environment at ambient (or reduced) temperature and atmospheric pressure. Furthermore, the printing process itself is mostly “layered manufacturing”, i.e., it forms a three-dimensional part by laying down successive layers of materials. Those characteristics inevitably lead to an inconsistent microstructure of 3D printed products and thus cause anisotropic mechanical properties. In this paper, the anisotropic behaviors of 3D printed parts were investigated by using both laboratory coupon specimens (bending specimens) and complex engineering structures (A-pillar). Results show that the orientation of the infills of 3D printed parts can significantly influence their mechanical properties.
Technical Paper

Anisotropic Material Behavior of 3D Printed Fiber Composites

2024-04-09
2024-01-2573
Literature has shown that 3D printed composites may have highly anisotropic mechanical properties due to variation in microstructure as a result of filament deposition process. Laminate composite theory, which is already used for composite products, has been proposed as an effective method for quantifying these mechanical characteristics. Continuous fiber composites traditionally have the best mechanical properties but can difficult or costly to manufacture, especially when attempting to use additive manufacturing methods. Traditionally, continuous fiber composites used specialized equipment such as vacuum enclaves or labor heavy hand layering techniques. An attractive alternative to these costly techniques is modifying discontinuous fiber additive manufacturing methods into utilizing continuous fibers. Currently there exist commercial systems that utilize finite-deposition (FD) techniques that insert a continuous fiber braid into certain layers of the composite product.
Technical Paper

Crash Rates of Younger Drivers

2001-10-01
2001-01-3348
Over the past decade crash rates of younger drivers have been increasing despite a decrease in their driver population. This study examined specific driving maneuvers whose unsuccessful undertaking results in specific types of crashes involving these drivers. Four types of crashes were identified including crashes at intersections, rear end, crashes resulting from passing maneuvers and single vehicle crashes. For all crashes a general trend of decreasing involvement with increasing age was observed indicating that inexperience is the largest single contributor to the increased crash rates of younger drivers. Increasing the level of awareness among young drivers about these issues and their likely crash involvement seems to be the only viable approach.
Technical Paper

Diamond Thin Film Exposure to Simulated Thermionic Reactor Environments

1992-08-03
929303
The high temperature and high neutron flux environment of a thermionic space power reactor presents a challenge in the design of the sheath insulator within a thermionic fuel element. The present alumina insulator design is suspect to degradation due to the neutron flux. The alumina insulator also requires a barrier coating to isolate it from the liquid alkali metal coolant. Although the alumina sheath development is progressing, the alumina insulator remains a potential point of significant performance loss in the thermionic fuel element. The recent successes in depositing polycrystalline diamond film onto cylindrical refractory metal substrates has led to the consideration of diamond as a potentially ideal sheath insulator. Investigations have been conducted into the durability of diamond thin film under exposure to simulated thermionic reactor conditions.
Journal Article

Effect of Contamination on Acoustic Performance of Microperforated Panels

2011-05-17
2011-01-1627
Microperforated panel (MPP) absorbers are rugged, non-combustible, and do not deteriorate over time. That being the case, they are especially suitable for long term use in harsh environments. However, the acoustic performance is modified when contaminated by dust, dirt, or fluids (i.e. oil, water). This paper examines that effect experimentally and correlates the absorption performance with Maa's theory for micro-perforated panels. Transfer impedance and absorption coefficient are measured for different levels of aluminum oxide and carbon dust accumulation. The amount of dust contamination is quantified by measuring the luminance difference between clean and dirty panels with a light meter. The porosity and hole diameter in Maa's equation are modified to account for dust obstruction. The effect of coating the MPP with oil, water, and other appropriate viscous fluids was also measured. This effect was simulated by modifying the viscous factor in Maa's equation.
Journal Article

Effect of Fiber Content on Anisotropic Behavior of 3D Printed Fiber Composites

2023-04-11
2023-01-0071
Discontinuous or short-fiber composites are traditionally less expensive and are normally less difficult to manufacture than continuous fiber composites, while still retaining some of the benefits of reinforcing fibers. Similarly to continuous fibers, the volume ratio influences the mechanical properties of the composite. In addition the ratio of the length and diameter of the reinforcing fibers also plays a significant role. This ratio (also known as the aspect ratio) adds another variable to the anisotropic properties of lamina plies where now not only the content of fibers but also the dimensions of the fibers themselves play a role. Short fiber reinforced composites are already used in additive manufacturing techniques; however, the amount of carbon fiber and the length of the discontinuous strands in the filaments are normally not stated or vary greatly.
Journal Article

Evaluations of Mechanical Properties of ABS Parts from Open-Source 3D Printers and Conventional Manufacturing

2020-04-14
2020-01-0229
3D printing is a revolutionary manufacturing method that allows the productions of engineering parts almost directly from modeling software on a computer. With 3D printing technology, future manufacturing could become vastly efficient. However, the procedures used in 3D printing differ substantially among the printers and from those used in conventional manufacturing. The objective of the present work was to comprehensively evaluate the mechanical properties of engineering products fabricated by 3D printing and conventional manufacturing. Three open-source 3D printers, i.e., the Flash Forge Dreamer, the Tevo Tornado, and the Prusa, were used to fabricate the identical parts out of the same material (acrylonitrile butadiene styrene). The parts were printed at various positions on the printer platforms and then tested in bending. Results indicate that there exist substantial differences in mechanical responses among the parts by different 3D printers.
Technical Paper

Measuring Bulk Properties of Sound-Absorbing Materials Using the Two-Source Method

2003-05-05
2003-01-1586
The two-source method was used to measure the bulk properties (complex characteristic impedance and complex wavenumber) of sound-absorbing materials, and results were compared to those obtained with the more commonly used two-cavity method. The results indicated that the two-source method is superior to the two-cavity method for materials having low absorption. Several applications using bulk properties are then presented. These include: (1) predicting the absorptive properties of an arbitrary thickness absorbing material or (2) layered material and (3) using bulk properties for a multi-domain boundary element analysis.
Technical Paper

Prediction of Sound-Absorbing Performance of Micro-Perforated Panels Using the Transfer Matrix Method

2005-05-16
2005-01-2282
Micro-perforated panels have tiny pores which attenuate sound based on the Helmholtz resonance principle. That being the case, an appropriate cavity depth should be chosen to fully capitalize on the attenuation potential of the panel. Generally, the panel's sound absorbing performance can be predicted by Maa's theory given information about the panel and the cavity depth. However, in some cases, one cannot use the theory to predict the panel's performance precisely, especially when the micro-perforate has varying diameters and/or irregular hole shapes. In these cases, the sound-absorbing performance of the micro-perforate is different from that of a uniform pore diameter perforate. This paper presents an alternative method to predict the micro-perforated panel's performance precisely. As a first step, the transfer impedance of the micro-perforate should be measured.
Technical Paper

Reducing the Uncertainty of Sound Absorption Measurements Using the Impedance Tube Method

2013-05-13
2013-01-1965
The measurement of sound absorption coefficient (SAC) of porous materials is covered by both American and international standards. However, by using the standards alone it is difficult to achieve consistently repeatable results given the large number of variables such as sample cutting and preparation, sample fit and position in the tube, and sample material variability. This paper will review the standards briefly and examine what is available in the literature to guide users in making consistently repeatable SAC measurements. The paper will also show some of the authors' results and interpret these results in light of the standards and technical literature on the subject.
Technical Paper

The Current Development of Nanofluid Research

2005-04-11
2005-01-1929
It has been shown that the addition of a small amount of nanoparticles into a fluid results in anomalous increase in the thermal conductivity of the mixture, and the resulting nanofluid may provide better overall thermal management and better lubrication in many applications, such as heat transfer fluids, engine oils, transmission fluids, gear oils, coolants and other similar fluids and lubricants. The potential benefits of this technology to the automotive and related industries would be more efficient engines, reduced size and weight of the cooling and propulsion systems, lowered operating temperature of the mechanical systems, and increased life of the engine and other mechanical systems. The new mechanisms for this phenomenon of anomalous thermal conductivity increase have been proposed. The heat transfer properties of a series of graphite nanofluids were presented, and the experimental results were compared with the conventional heat transfer theory for pure liquids.
Technical Paper

Variations in Axle Weights of Moving Trucks

1965-02-01
650515
This paper presents an analysis of axle weight data collected during the performance testing of the Broken Bridge dynamic electronic highway scale. Test results are analyzed by comparing the in-motion axle weights as measured by the Broken Bridge scale with the corresponding static values for an instrumented two-axle test vehicle and for a sample of trucks diverted from an Interstate highway. Analysis of the two-axle test truck data shows that the actual loads applied to the highway surface by the wheels of a moving vehicle vary above and below the static equivalents in a manner that is typical for a specific location and range of speeds. For a random selection of different types of trucks, the variation of dynamic from static axle weight is further affected by axle position (front, second, third, and so forth) and spacing.
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