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Technical Paper

Comparison of the Far-Field Aerodynamic Wake Development for Three DrivAer Model Configurations using a Cost-Effective RANS Simulation

2017-03-28
2017-01-1514
The flow field and body aerodynamic loads on the DrivAer reference model have been extensively investigated since its introduction in 2012. However, there is a relative lack of information relating to the models wake development resulting from the different rear-body configurations, particularly in the far-field. Given current interest in the aerodynamic interaction between two or more vehicles, the results from a preliminary CFD study are presented to address the development of the wake from the Fastback, Notchback, and Estateback DrivAer configurations. The primary focus is on the differences in the far-field wake and simulations are assessed in the range up to three vehicle lengths downstream, at Reynolds and Mach numbers of 5.2×106 and 0.13, respectively. Wake development is modelled using the results from a Reynolds-Averaged Navier-Stokes (RANS) simulation within a computational mesh having nominally 1.0×107 cells.
Technical Paper

Complete Body Aerodynamic Study of three Vehicles

2017-03-28
2017-01-1529
Cooling drag, typically known as the difference in drag coefficient between open and closed cooling configurations, has traditionally proven to be a difficult flow phenomenon to predict using computational fluid dynamics. It was seen as an academic yardstick before the advent of grille shutter systems. However, their introduction has increased the need to accurately predict the drag of a vehicle in a variety of different cooling configurations during vehicle development. This currently represents one of the greatest predictive challenges to the automotive industry due to being the net effect of many flow field changes around the vehicle. A comprehensive study is presented in the paper to discuss the notion of defining cooling drag as a number and to explore its effect on three automotive models with different cooling drag deltas using the commercial CFD solvers; STARCCM+ and Exa PowerFLOW.
Technical Paper

Conceptual Control Law Design for Aircraft with Reduced Tail Size

2001-09-11
2001-01-3003
The design of a longitudinal stability augmentation system (SAS) for an aircraft with reduced tail size in the preliminary design phase is presented. Reducing tail size will reduce drag and weight and result in better fuel consumption, but it will reduce the level of stability. A control law is designed to give the aircraft the same stability level as that with the initial tail size. The feedback gains of the control law is computed with the equivalent stability derivative criteria of and CmαCmq . The paper also gives an overview of classical root locus and pole placement method and demonstrates that equivalent stability derivative criteria is suitable for preliminary aircraft design applications. Moreover, the control laws are also synthesized using robust control LQG/LTR which can be elaborated more in the detail design phase.
Journal Article

Design of Catalytic Devices by Means of Genetic Algorithm: Comparison Between Open-Cell Foam and Honeycomb Type Substrates

2016-04-05
2016-01-0965
Metallic foams or sponges are materials with a cell structure suitable for many industrial applications, such as reformers, heat catalytic converters, etc. The success of these materials is due to the combination of various characteristics such as mechanical strength, low density, high specific surface, good thermal exchange properties, low flow resistance and sound absorption. Different materials and manufacturing processes produce different type of structure and properties for various applications. In this work a genetic algorithm has been developed and applied to support the design of catalytic devices. In particular, two substrates were considered, namely the traditional honeycomb and an alternative open-cell foam type. CFD simulations of pressure losses and literature based correlations for the heat and mass transfer were used to support the genetic algorithm in finding the best compromise between flow resistance and pollutant abatement.
Technical Paper

Design of a Morphing Bi-Stable Composite Air Intake

2015-03-10
2015-01-0066
A morphing ram-air intake, capable of deploying from a flat, closed surface to an open state is investigated. Via geometric and material optimisation, an origami-inspired folding structure is developed to exhibit bi-stable behaviour. An iterative finite element design process was conducted, noting the effects of the critical design properties of geometry, bending stiffness and material strain limits on bi-stability and the achievable geometric shape change. As a first step, thermoplastic polyurethane elastomer materials are proposed while increased stiffness by fibre reinforcements are considered at a later design stage and evaluated under aerodynamic loading. The bi-stable structure is capable of remaining in either open or closed stable configurations without sustained actuation. The ability to retract the intake when not required has the potential to reduce drag. It is envisioned that such a concept may be readily adopted within automotive and aerospace applications.
Technical Paper

Full Vehicle Aero-Thermal Cooling Drag Sensitivity Analysis for Various Radiator Pressure Drops

2016-04-05
2016-01-1578
Simulations are presented which fully couple both the aerodynamics and cooling flow for a model of a fully engineered production saloon car (Jaguar XJ) with a two-tier cooling pack. This allows for the investigation of the overall aerodynamic impact of the under-hood cooling flow, which is difficult to predict experimentally. The simulations use a 100 million-element mesh, surface wrapped and solved to convergence using a commercially available RANS solver (STARCCM+). The methodology employs representative boundary conditions, such as rotating wheels and a moving ground plane. A review is provided of the effect of cooling flows on the vehicle aerodynamics, compared to published data, which suggest cooling flow accounts for 26 drag counts (0.026 Cd). Further, a sensitivity analysis of the pressure drop curves used in the porous media model of the heat exchangers is made, allowing for an initial understanding of the effect on the overall aerodynamics.
Journal Article

Geometric and Fluid-Dynamic Characterization of Actual Open Cell Foam Samples by a Novel Imaging Analysis Based Algorithm

2017-10-05
2017-01-9288
Metallic open-cell foams have proven to be valuable for many engineering applications. Their success is mainly related to mechanical strength, low density, high specific surface, good thermal exchange, low flow resistance and sound absorption properties. The present work aims to investigate three principal aspects of real foams: the geometrical characterization, the flow regime characterization, the effects of the pore size and the porosity on the pressure drop. The first aspect is very important, since the geometrical properties depend on other parameters, such as porosity, cell/pore size and specific surface. A statistical evaluation of the cell size of a foam sample is necessary to define both its geometrical characteristics and the flow pattern at a given input velocity. To this purpose, a procedure which statistically computes the number of cells and pores with a given size has been implemented in order to obtain the diameter distribution.
Technical Paper

Improving the Aerodynamic Stability of a Practical, Low Drag, Aero-Stable Vehicle

2000-04-02
2000-01-1577
The aerodynamic drag of future low emission vehicles will need to be low. Unfortunately, vehicle shapes that result in low drag coefficients - of the order of 0.15 - are often aerodynamically unstable in crosswinds. The addition of wheels, transmission, radiators, suspension, steering, brakes, air ducts and wing mirrors can easily increase this drag coefficient to 0.24 and above and produce an undesirable lift distribution. The Aero-Stable Carbon Car (ASCC) is a research project, in conjunction with industrial partners, to design and build a practical 3 to 4 seat low drag car (CD less than 0.20) with an acceptable lift distribution (front to rear) which is also stable in crosswinds and in yaw through a series of low speed wind tunnel tests performed in the Cranfield College of Aeronautics 8′ × 6′ wind tunnel facility.
Journal Article

Mechanistic Model for the Breakup Length in Jet Atomization

2016-03-14
2016-01-9042
In jet atomization, breakup length is the length of the continuous jet segment, before its breakup to discontinuous droplets. Hydrodynamic instability theory, implemented in CFD codes, is often complemented by semi-empirical correlations for breakup length, which may limit parametric investigations. A basic mechanistic approach to the breakup length prediction, based on a simple momentum balance between the injected jet and the aerodynamic drag force due to the surrounding gas, which complements the classic hydrodynamic instability breakup mechanism, is suggested. This model offers a simple complementing mechanistic model. It is shown that obtained results compare well with published experiments, and with the established empirical correlation of Wu and Faeth (1995). A simplified version of the model, taking into account an inviscid hydrodynamic model is shown to maintain plausibility of breakup length predictions in fuel-injection relevant conditions.
Technical Paper

New Unconventional Airship Concept by Morphing the Lenticular Shape

2015-09-15
2015-01-2577
The aim of this paper is to develop a new concept of unconventional airship based on morphing a lenticular shape while preserving the volumetric dimension. Lenticular shape is known to have relatively poor aerodynamic characteristics. It is also well known to have poor static and dynamic stability after the certain critical speed. The new shape presented in this paper is obtained by extending one and reducing the other direction of the original lenticular shape. The volume is kept constant through the morphing process. To improve the airship performance, four steps of morphing, starting from the lenticular shape, were obtained and compared in terms of aerodynamic characteristics, including drag, lift and pitching moment, and stability characteristics for two different operational scenarios. The comparison of the stability was carried out based on necessary deflection angle of the part of tail surface.
Technical Paper

The Influence of Ground Condition on the Flow Around a Wheel Located Within a Wheelhouse Cavity

1999-03-01
1999-01-0806
A 3D Navier-Stokes CFD model of a wheel located within a wheelhouse cavity has been produced. Both a stationary wheel on a fixed ground and a rotating wheel on a moving ground were considered. Extensive comparisons with the results of a wind tunnel investigation based on the same geometry are presented. These consist of three force coefficients and pressures on the internal faces of the cavity. Comparison with the experimental results gave encouraging agreement. It was found that the rotating wheel produced more drag than the stationary wheel whilst shroud drag decreased when the groundplane was moving compared to when it was stationary.
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