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Journal Article

A New Method for Bus Drivers' Economic Efficiency Assessment

2015-09-29
2015-01-2843
Transport vehicles consume a large amount of fuel with low efficiency, which is significantly affected by drivers' behaviors. An assessment system of eco-driving pattern for buses could identify the deficiencies of driver operation as well as assist transportation enterprises in driver management. This paper proposes an assessment method regarding drivers' economic efficiency, considering driving conditions. To this end, assessment indexes are extracted from driving economy theories and ranked according to their effect on fuel consumption, derived from a database of 135 buses using multiple regression. A layered structure of assessment indexes is developed with application of AHP, and the weight of each index is estimated. The driving pattern score could be calculated with these weights.
Technical Paper

A Review of Mixture Preparation and Combustion Control Strategies for Spark-Ignited Direct-Injection Gasoline Engines

1997-02-24
970627
The current extensive revisitation of the application of gasoline direct-injection to automotive, four-stroke, spark-ignition engines has been prompted by the availability of technological capabilities that did not exist in the late 1970s, and that can now be utilized in the engine development process. The availability of new engine hardware that permits an enhanced level of computer control and dynamic optimization has alleviated many of the system limitations that were encountered in the time period from 1976 to 1984, when the capabilities of direct-injection, stratified-charge, spark-ignition engines were thoroughly researched. This paper incorporates a critical review of the current worldwide research and development activities in the gasoline direct-injection field, and provides insight into new areas of technology that are being applied to the development of both production and prototype engines.
Technical Paper

A Simple Linear Approach for Transient Fuel Control

2003-03-03
2003-01-0360
Significant A/F ratio excursion may occur during some engine transient operations, especially for transient periods of throttle tip in or tip out. A/F ratio excursion results in excessive emissions, extra fuel consumption, driveability deterioration and three-way-catalyst (TWC) efficiency drop. Simple two-parameter (X, τ) wall wetting models have traditionally been used to describe this transient A/F ratio excursion phenomenon. The transient fuel control techniques are utilized for this model to be applicable across vehicles, engines, fuel types and ambient conditions, so as to compensate for the A/F ratio excursion with the extra compensation fuel. More complicated model structures must be further expanded and model dependence on various environment conditions must be established to achieve a precise model. In this paper, a simple linear approach is proposed for transient fuel control, using least squares estimation.
Journal Article

A Study on Parameter Variation of Cells Effects on Battery Groups with Different Topologies and Load Profiles

2021-04-06
2021-01-0756
To satisfy the power and energy requirement of the systems, such as electrical vehicles, the battery packs are constructed with hundreds of single cells connected in series and parallel connection. The most significant difference between a single cell and a battery pack is cell-to-cell variation. Not only does cell-to-cell variation have a big effect on the available energy and power of the battery packs, but also it causes early degradation of battery and potential safety issues. The cell variation effects on battery packs are widely studied because it is of great significance for battery sorting and management scheme. In this paper, battery pack inconsistency is clearly defined and the resulting battery capacity loss and aging acceleration problems are analyzed in detail. A comprehensive LiFePO4 battery pack model was established, which has taken into account cell-to-cell variation, thermal model, capacity degradation, resistance increasing and different battery topologies.
Technical Paper

Aging Simulation of Electric Vehicle Battery Cell Using Experimental Data

2021-04-06
2021-01-0763
The adoption of lithium-ion batteries in vehicle electrification is fast growing due to high power and energy demand on hybrid and electric vehicles. However, the battery overall performance changes with time through the vehicle life. This paper investigates the electric vehicle battery cell aging under different usages. Battery cell experimental data including open circuit voltage and internal resistance is utilized to build a typical electric vehicle model in the AVL-Cruise platform. Four driving cycles (WLTP, UDDS, HWFET, and US06) with different ambient temperatures are simulated to acquire the battery cell terminal currents. These battery cell terminal current data are inputs to the MATLAB/Simulink battery aging model. Simulation results show that battery degrades quickly in high ambient temperatures. After 15,000 hours usage in 50 degrees Celsius ambient temperature, the usable cell capacity is reduced up to 25%.
Technical Paper

Application of Narrow Cone Angle Injectors to Achieve Advanced Compression Ignition on a Mass-Production Diesel Engine - Control Strategy and Engine Performance Evaluation

2009-11-02
2009-01-2700
Advanced compression ignition combustion system which reduces simultaneously both nitride oxides (NOx) and particulate matter (PM) is a promising approach to meet future emission regulations. In order to achieve advanced compression ignition, flexible fuel injection is required for ultra-early and post-TDC injections, which conventional injector fails to accomplish due to wall-wetting effect. In this work, special injectors with the spray angle of 60 degree are applied on a 4 cylinder mass-production diesel engine without modification of the engine configuration. For application-oriented study, sweep experiments of injection timings and durations, fuel injection pressure and the boost pressure are carried out to investigate the relationships between the control parameters and the engine performance. Model based calibration and real application tests validate the maximum applicable operation range of maximum speed of 2200 RPM and IMEP of 8.0 bar.
Technical Paper

Autoignition and Combustion of ULSD and JP8 during Cold Starting of a High Speed Diesel Engine

2017-03-28
2017-01-0797
Cold starting problems of diesel engines are caused mainly by the failure of the auto-ignition process or the subsequent combustion of the rest of the charge. The problems include long cranking periods and combustion instability leading to an increase in fuel consumption in addition to the emission of undesirable unburned hydrocarbons which appear in the exhaust as white smoke. The major cause of these problems is the low temperature and pressure of the charge near the end of the compression stroke and/or the poor ignition quality of the fuel. This paper presents the results of an experimental investigation of cold starting of a high speed diesel engine with ULSD (Ultra Low Sulphur Diesel) and JP8 (Jet Propulsion) fuels at ambient temperature (25°C). A detailed analysis is made of the autoignition and combustion of the two fuels in the first few cycles in the cold start transient. In addition, a comparison is made between these processes for the two fuels during idle operation.
Journal Article

Characterization of Metal Foil in Anisotropic Fracture Behavior with Dynamic Tests

2018-04-03
2018-01-0108
Metal foil is a widely used material in the automobile industry, which not only is the honeycomb barrier material but is also used as current collectors in Li-ion batteries. Plenty of studies proved that the mechanical property of the metal foil is quite different from that of the metal sheet because of the size effect on microscopic scale, as the metal foil shows a larger fracture stress and a lower ductility than the metal sheet. Meanwhile, the fracture behavior and accurate constitutive model of the metal foil with the consideration of the strain rate effect are widely concerned in further studies of battery safety and the honeycomb. This article conducted experiments on 8011H18 aluminum foil, aiming to explore the quasi-static and dynamic tension testing method and the anisotropic mechanical behavior of the very thin foil. Two metal foil dog-bone specimens and three types of notched specimens were tested with a strain rate ranging from 2 × 10−4/s to 40/s and various stress states.
Technical Paper

Combined Control Strategy for Engine Rotate Speed in the Shift Process of Automated Mechanical Transmission

2004-03-08
2004-01-0427
For the purpose of lessening fuel consumption, engine noise, shift jerk and clutch friction work in the shift process of Automatic Mechanical Transmission (AMT), a fuzzy-bang bang dual mode control strategy for engine rotate speed is put forward in this paper, which takes the advantages of time optimal control and fuzzy control. The combined control strategy is applied to the shift process control of AMT test minibus named SC6350 and proved to be successful by the experimental results.
Technical Paper

Control Optimization of a Charge Sustaining Hybrid Powertrain for Motorsports

2018-04-03
2018-01-0416
The automotive industry is aggressively pursuing fuel efficiency improvements through hybridization of production vehicles, and there are an increasing number of racing series adopting similar architectures to maintain relevance with current passenger car trends. Hybrid powertrains offer both performance and fuel economy benefits in a motorsport setting, but they greatly increase control complexity and add additional degrees of freedom to the design optimization process. The increased complexity creates opportunity for performance gains, but simulation based tools are necessary since hybrid powertrain design and control strategies are closely coupled and their optimal interactions are not straightforward to predict. One optimization-related advantage that motorsports applications have over production vehicles is that the power demand of circuit racing has strong repeatability due to the nature of the track and the professional skill-level of the driver.
Technical Paper

Control Strategy of Hybrid Electric Vehicle with Double Planetary Gear Sets

2015-04-14
2015-01-1216
Hybrid Electric Vehicles with a power split system provide a variety of possibilities to promote the fuel economy of vehicles and better adapt to various driving conditions. In this paper, a new power split system of a hybrid electric bus which consists of double planetary gear sets and a clutch is introduced. The system is able to decouple both the torque and speed of the engine from the road load, which makes it possible for the engine to operate on its optimal operation line (OOL). Considering the features of the system configuration and bus driving cycle, the driving mode of the bus is divided into Electric Vehicle (EV) mode, Electric Variable Transmission (EVT) mode and Parallel mode. By controlling the engagement of the clutch at high vehicle speed (after the mechanical point), the system operates in the parallel mode rather than EVT mode. This avoids the problem that the system efficiency sharply declines in high speed region which EVT configurations are generally faced with.
Technical Paper

Cooperative Estimation of Road Grade Based on Multidata Fusion for Vehicle Platoon with Optimal Energy Consumption

2020-04-14
2020-01-0586
The platooning of connected automated vehicles (CAV) possesses the significant potential of reducing energy consumption in the Intelligent Transportation System (ITS). Moreover, with the rapid development of eco-driving technology, vehicle platooning can further enhance the fuel efficiency by optimizing the efficiency of the powertrain. Since road grade is a main factor that affects the energy consumption of a vehicle, the estimation of the road grade with high accuracy is the key factor for a connected vehicle platoon to optimize energy consumption using vehicle-to-vehicle (V2V) communication. Commonly, the road grade is quantified by single consumer grade global positioning system (GPS) with the geodetic height data which is rough and in the meter-level, increasing the difficulty of precisely estimating the road grade.
Technical Paper

Costs, Benefits and Range: Application of Lightweight Technology in Electric Vehicles

2019-04-02
2019-01-0724
The lightweight technology takes an important role in electric vehicle(EV) energy conservation domain, as lighter vehicle means less energy consumed under same condition. In this paper, the typical energy requirement in an NEDC cycle is investigated, and the relationship between lightweight rate and energy consumption reduction effectiveness is given. The benefit of lightweight to EV come from the less battery cost because of less energy requirement. For EVs, with less battery cost, a certain lightweight rate can be obtained with less total cost. On the other hand, if lightweight rate is very high, the battery cost won't be able to cover the lightweight cost. Besides, the relationship between driving range and battery capacity is discussed in this paper. It is found that there is a limitation of EV driving range, which is determined by the battery energy density.
Technical Paper

Deformation Analysis on In-Plane Loading of Prismatic Cell

2024-04-09
2024-01-2060
The collision accidents of electric vehicles are gradually increasing, and the response of battery cell under mechanical abuse conditions has attracted more and more attention. In the real collision, the mechanical load on battery generally has the following characteristics, including multiple loading directions, dynamic impact and blunt intrusion. Therefore, it is necessary to study the mechanical response and deformation of battery under complex loading, especially in-plane dynamic loading condition. According to the actual accident, we designed the constrained blunt compression test of the battery in different speeds and directions. For out-of-plane loading, the structural stiffness of battery increases obviously and the fracture is advanced compared with the corresponding quasi-static tests. For in-plane constrained loading, the force response can be approximately divided into two linear segments, in which the structural stiffness increases abruptly after the inflection point.
Technical Paper

Design and Analysis of Parallel Hybrid Electric Vehicles for Heavy-Duty Truck Applications in a Total Cost of Ownership Framework

2018-07-13
2018-01-5025
Due to the potential on decreasing fuel consumption and design flexibility, parallel configurations are widely used for hybrid electric vehicles (HEVs). However, the fuel economy and economic profitability of parallel HEVs for heavy-duty truck applications under Chinese driving conditions still need to be investigated. It is uneasy to improve the fuel economy of parallel HEVs with a single electric motor from control perspective only. In this article, the battery size of the architecture is optimized by using the dynamic programming (DP) approach, based on a dynamic degradation model of the LiFePO4 battery. Moreover, based on the DP results, a near-optimal control strategy of the hybrid powertrain system for online application is proposed. Finally, with two economic assumptions, the initial costs, operation costs, and payback periods are obtained in a total cost of ownership framework perspective.
Technical Paper

Design and Simulation of Lithium-Ion Battery Thermal Management System for Mild Hybrid Vehicle Application

2015-04-14
2015-01-1230
It is well known that thermal management is a key factor in design and performance analysis of Lithium-ion (Li-ion) battery, which is widely adopted for hybrid and electric vehicles. In this paper, an air cooled battery thermal management system design has been proposed and analyzed for mild hybrid vehicle application. Computational Fluid Dynamics (CFD) analysis was performed using CD-adapco's STAR-CCM+ solver and Battery Simulation Module (BMS) application to predict the temperature distribution within a module comprised of twelve 40Ah Superior Lithium Polymer Battery (SLPB) cells connected in series. The cells are cooled by air through aluminum cooling plate sandwiched in-between every pair of cells. The cooling plate has extended the cooling surface area exposed to cooling air flow. Cell level electrical and thermal simulation results were validated against experimental measurements.
Journal Article

Deterioration of B20 from Compression Ignition Engine Operation

2010-10-25
2010-01-2120
Biodiesel has been widely accepted as an alternative for fossil-derived diesel fuel for use in compression ignition (CI) engines. Poor oxidative stability and cold flow properties restrict the use of biodiesel beyond current B20 blend levels (20% biodiesel in 80% ULSD) for vehicle applications. Maintaining the properties of B20 as specified by ASTM D7476-08 is important because, once out of spec, B20 may cause injector coke formation, fuel filter plugging, increased exhaust emissions, and overall loss of engine performance. While the properties of fresh B20 may be within the specifications, under engine operating and longer storage conditions B20 could deteriorate. In a diesel engine, the fuel that goes to the injector and does not enter the cylinder is recycled back to the fuel tank. The re-circulated fuel returns to the fuel tank at an elevate temperature, which can cause thermal oxidation.
Technical Paper

Develop Hybrid Transit Buses for Chinese Cities1

2003-03-03
2003-01-0087
This paper summarized the first phase research work to develop hybrid transit buses for China, including driving cycle analysis, performance requirements setting, key components first dimensioning, configuration choosing, saving potential estimate and parametric study. Through these fundamental works, we realize that (1) the Chinese urban bus cycle has some specialties compared with foreign ones, and these specialties cause differences on the design criteria and design results of the hybrid buses; (2) the parallel configuration is better than the series one for the Chinese cycle from both fuel consumption and cost points of view.
Technical Paper

Developing Modeling and Simulation Tools in Class to Prepare Engineering Students for the Automotive Industry

2014-04-01
2014-01-1914
The Wayne State University EcoCAR2 team provided its members with Modeling and Simulation training course for the second summer of the competition. EcoCAR2 is a three-year Advanced Vehicle Technology Competition (AVTC) sponsored by General Motors and the Department of Energy. The course lasted three months and included 45 hours of formal lectures and class hands-on work and an estimated one hundred and fifty hours in home assignments that directly contributed to the team's deliverables. The course described here is unique. The design and class examples were extracted from an in-house complete vehicle simulation and control code to ensure hands-on, interactive training based on real-world problems. The course investigated the physics behind every major powertrain component of a hybrid electric vehicle and the different ways to model the components into a full vehicle simulation.
Technical Paper

Development and Validation of New Control Algorithm for Parallel Hybrid Electric Transit Bus

2006-10-31
2006-01-3571
The new control algorithm for parallel hybrid electric vehicle is presented systematically, in which engine operation points are limited within higher efficient area by the control algorithm and the state of charge (SOC) is limited in a range in order to enhance the batteries' charging and discharging efficiency. In order to determine the ideal operating point of the vehicle's engine, the control strategy uses a lookup table to determine the torque output of the engine. The off-line simulation model of parallel HEV power train is developed which includes the control system and controlled objective (such as engine, electric motor, battery pack and so on). The results show that the control algorithm can effectively limite engine and battery operation points and much more fuel economy can be achieved than that of conventional one.
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