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Overloading of trucks can easily cause damage to roads, bridges and other transportation facilities, and accelerate the fatigue loss of the vehicles themselves, and accidents are prone to occur under overload conditions. In recent years, various countries have formulated a series of management methods and governance measures for truck overloading. However, the detection method for overload behavior is not efficient and accurate enough. At present, the method of dynamic load identification is not perfect. No matter whether it is the dynamic weight measurement method of reconstructing the road surface or the non-contact dynamic weight measurement method, little attention is paid to the difference of different vehicles. Especially for different vehicles, there should be different load limits, and the current devices are not smart enough.

The high gravity center of the concrete mixer truck reduces the truck’s stability while steering. The rolling stirring tank makes the stability even worse than the regular engineering vehicle due to the dynamic variation of the centroid position. Most of the researches on the rollover stability of concrete mixer trucks focus on the rollover model establishment and dynamic simulation module. The change of concrete centroid is ignored when the safety cornering speed is calculated. This paper proposes a pre-warning method for the cornering speed of concrete mixer trucks based on centroid dynamic simulation. In the method, the mixing tank stirring model and the vehicle driving dynamic model are established on the Fluent and TruckSim simulation platforms, respectively. The theoretical speed threshold obtained by simulation is used as the evaluation index of the warning speed in the curve. Firstly, the dynamic simulation of the stirring tank model is carried out by Fluent.

Using friction brakes for long time can increase easily its temperature and lower vehicle brake performance in the downhill process. The drivers' hysteretic perception to future driving condition could mislead them to stop untimely the engine brake, and some other auxiliary braking devices are designed to increase the brake power for reduction of the friction brake torque. The decompression engine brake has complex structure and high cost, and the application of eddy current retarder or hydraulic retarder on the commercial vehicles is mainly limited to their cost and mass. In this paper, an innovative brake guidance system for commercial vehicles with coordinated friction brakes and engine brake is introduced to guide the drivers to minimize the use of the friction brakes on the downhill with consideration of future driving conditions, which is aimed at releasing the engine brake potential fully and controlling the friction brake temperature in safe range.

With the rapid development of the logistics and transportation industry, heavy-duty trucks play an increasingly important role in social life. However, due to the characteristics of large cargo loads, high center of mass and relatively narrow wheelbase, the driving stability of heavy trucks are poor, and it is easy to cause rollover accidents under high-speed driving conditions, large angle steering and emergency obstacle avoidance. To improve the roll stability of heavy trucks, it is necessary to design an active anti-rollover control system, through the analysis of the yaw rate and the load transfer rate of the vehicle, driving states can be estimated during the driving process. Under the intervention of the control system, the lateral transfer rate of heavy trucks can be reduced to correct the driving posture of the vehicle body and reduce the possibility of rollover accidents.

Due to the increase of mining production and rising labor costs, manufacturers of construction and mining equipment are engaged in developing large tonnage mining truck with good dynamic performance and high transport efficiency. This paper focuses on the improvement of the dynamic performance of a 52t off-highway dump truck. According to the characteristics of its operating cycle, electric auxiliary drive system is installed in the front axle aiming at improving the utilization rate of ground adhesion. The new all-wheel drive hybrid electric system makes it possible for dump truck transports at a higher velocity. Both the conventional dump truck model and the new all-wheel drive hybrid truck model are built based on the AVL-Cruise platform. Meanwhile, under the premise of enough dynamic performance, fuel consumption can be minimized by collaborative optimization in Isight.

Path planning system, which is one of driver assistance systems, can calculate the driving paths and estimate the driving time through the road information provided by information source. Traditional path planning systems calculate the driving paths through Dijsktra's algorithm or A* algorithm but only consider the road information from electronic maps. It is not safe enough for operating vehicles because of the insufficient information of vehicle performance as well as the driver's willingness. This study is based on the Dijsktra's algorithm, which comprehensively considered vehicular active safety constraints such as road information, vehicle performance and the driver's willingness to optimize the Dijsktra's algorithm. Then the path planning system can calculate the optimal driving paths that would satisfy the safety requirement of the vehicle. This study used LabVIEW as a visual host computer and MATLAB to calculate dynamic property of the vehicle.

The hydraulic retarder used in commercial vehicles can provide hydraulic damping to generate braking torque, reducing the pressure of the braking system on the slope section and increasing the safety. In this paper, the magnetorheological fluid with fast magnetic field reflection characteristics is used to increase the response speed of the hydraulic retarder, which can effectively reduce the response time of the hydraulic retarder. In this paper, the influence of the change of circumferential magnetic field on the braking torque of the magnetorheological fluid retarder is studied.

To improve the braking energy recovery rate of pure electric garbage removal vehicles and ensure the braking effect of garbage removal vehicles, a strategy using particle swarm algorithm to optimize the regenerative braking fuzzy control of garbage removal vehicles is proposed. A multi-section front and rear wheel braking force distribution curve is designed considering the braking effect and braking energy recovery. A hierarchical regenerative braking fuzzy control strategy is established based on the braking force and braking intensity required by the vehicle. The first layer is based on the braking force required by the vehicle, based on the front and rear axle braking force distribution plan, and uses fuzzy controllers.

Semi-active suspension has been widely applied in commercial vehicle suspension in order to get good riding comfortableness. Fuzzy logic control (FLC) has been widely applied in the field of kinetic control because control rule of FLC is easy to understand. But the gain of fuzzy rules and adjustment of membership functions usually depend on experts' experiences and repeated experiments, thus the fuzzy rules and membership functions has strong subjectivity, also are easily affected by environment of experiments, so the main problem of fuzzy logic controller design is selection and optimization of fuzzy rules and membership functions. Genetic Algorithms (GA) is the algorithm that searches the optimal solution through simulating natural evolutionary process and is one of the evolution algorithms which have most extensive impact.

How to improve the measurement accuracy of road gradient is the key content of the research on the speed warning of commercial vehicles in mountainous roads. The large error of the measurement causes a significant effect of the vehicle speed threshold, which causes a risk to the vehicle's safety. Conventional measuring instruments such as accelerometers and gyroscopes generally have noise fluctuation interference or time accumulation error, resulting in large measurement errors. To solve this problem, the Kalman filter method is used to reduce the interference of unwanted signals, thereby improving the accuracy of the slope measurement. However, the Kalman filtering method is limited by the estimation error of various parameters, and the filtering effect is difficult to meet the project research requirements.

The lightweight design of a vehicle can save manufacturing costs and reduce greenhouse gas emissions. For the off-road vehicle and truck, the chassis frame is the most important load-bearing assembly of the separate frame construction vehicle. The frame is one of the most assemblies with great potential to be lightweight optimized. However, most of the vehicle components are mounted on the frame, such as the engine, transmission, suspension, steering system, radiator, and vehicle body. Therefore, boundaries and constraints should be taken into consideration during the optimal process. The finite element (FE) model is widely used to simulate and assess the frame performance. The performance of the frame is determined by the design parameters. As one of the largest components of the vehicle, it has a lot of parameters. To improve the optimum efficiency, sensitivity analysis is used to narrow the range of the variables.

When driving in mountainous areas, vehicles often encounter long downhill sections. Due to the large mass of bus and the drum brake with poor heat dissipation effect, it is easy for bus to produce braking thermal decay in long downhill section, which makes the vehicle out of control and causes safety accidents. The braking methods of parallel hybrid electric bus include drum braking, engine braking and regenerative braking, whose torque models are established in this paper. The coasting test in Trucksim is used to verify the correctness of the engine braking torque model. Based on coupling braking torque curve with vehicle speed in different gradient, the stable speed is determined and the shift strategy is proposed. The temperature rise model of brake drum is established to analyze the temperature change of brake drum during long downhill. Then, according to the ramp data of G22 freeway, the above models are simulated.

When dump trucks unload dusty materials, dust particles with a diameter of 1 to 75 microns slide out of the dump body and float into the air. Dust particles naturally settle down spending a few hours, which causes air pollution. People who work in this environment daily suffer serious physical harm. To study the movement of dust particles during the unloading process, a scaled-down model is used to simulate the process of dump truck unloading gravel, and a high frame rate camera is used to record the movement trajectory of dust particles during the unloading process. In this paper, by observing the movement process of unloading dust particles by dump trucks, based on the principle of dynamics, a mathematical model describing the unloading of dust particles in the dump body and a mathematical model of the diffusion of dust particles in the air are established. Take the small gravel sampled at the construction site as an example of the experiment.

The sweeper vehicle plays a very key role in maintaining the urban environment. If the sweeper vehicle can accurately and efficiently identify and classify the ground garbage in the working process, it can greatly improve the working efficiency of the sweeper vehicle and reduce the consumption of manpower. Although the deep learning algorithm based on DUC and PSPNet has high accuracy, the recognition speed is low. ENet is a lightweight network, which greatly improves efficiency, but significantly sacrifices accuracy. This paper presents an improved real-time detection lightweight network based on PSPNet, which takes into account the operation speed and accuracy. The network takes PSPNet as the backbone network, and increases the stride in the convolution process, to reduce the size of the feature map and reduce the amount of calculation.

Regenerative braking is an effective technology to extend the driving range of electrified vehicles by recovering kinetic energy from braking. This paper focuses on the design of the regenerative braking control strategy for a commercial vehicle which requires significantly larger braking power than passenger cars. To maximize the energy recovery while ensuring the braking efficiency of the vehicle and its braking safety, this paper proposed a fuzzy logic strategy for regenerative braking control, and a feasibility study was conducted for an electric van. The work includes in three steps. Firstly, state variables that significantly affect regenerative braking performance, i.e., vehicle speed, battery State-of-Charge (SOC), and braking intensity, are identified based on mathematical modelling of the vehicle system dynamics in braking maneuver.

Regenerative braking is an effective way to increase the cruising range of vehicles. In commercial vehicles with large vehicle mass, regenerative braking can be maintained in a high-power working state for a long time theoretically because of the large braking torque and long braking time. But in fact, it is often impossible to run at full power because of battery safety problems. In this paper, a control strategy is designed to maintain the maximum power operation of regenerative braking as much as possible. The maximum charging power of the battery is obtained through the battery model, and it is set as the battery limiting parameter. The regenerative braking torque and power are obtained by using the motor model. The eddy current retarder is used to absorb the excess power that the battery can't bear, and the braking torque of the eddy current retarder is calculated. Finally, mechanical braking is used to make up the insufficient braking torque.

A key problem of designing a light off-road vehicle with separate frame construction is to improve its torsional characteristic, which has a significant influence on the performance of the vehicle. Inevitably, a certain distortion of the body would be produced by the vibration and impact passing from the road. In present research, an analysis model of light off-road vehicle is established based on the theories and methods of finite element (FEM). The static stiffness of the body is simulated and the deformation of openings on the body, mainly the windows and the doors of the vehicle is studied. On the working conditions of torsion and braking combination, torsion and cornering combination, diagonal dangling, ultimate torsion of unilateral wheels and diagonal wheels, the static strength of separate frame construction is studied as well. The stress concentration regions are obtained according to the results of simulation.

To prevent braking recession, heavy commercial vehicles are often equipped with fluid auxiliary braking devices, such as hydraulic retarder. Hydraulic retarder can convert the vehicle’s kinetic energy to the fluid heat energy, which can enormously alleviate the main brake’s workload. The traditional hydraulic retarder can provide enough braking torque but has a delay during the braking. In this paper, a new type of magnetorheological fluid (MR fluid) hydraulic retarder is introduced by replacing the traditional fluid with magnetorheological fluid because of its linear braking torque and quick response. By changing the magnetic field intensity, it is easier to control the braking torque than the traditional hydraulic retarder. The rise of magnetorheological fluid temperature during the braking period will reduce the hydraulic retarder’s performance.

The tank truck has a wide range of application. When the liquid in the tank is not fully loaded, the lateral movement of the liquid in the tank will shift the center of gravity of the tank truck and make the vehicle less safe. It is easy to roll over when the tank truck is turning. This study combines the vehicle dynamic characteristics and geographic information, which gives the driver safe speed and safe braking distance tips before turning, to reduce the traffic accidents caused by driver's misjudgment. The dynamic model of the tank truck is established, through collecting the real-time information of the vehicle, the vehicle load and braking torque are calculated by the relevant dynamic model. The system needs to measure the deviation of the center of gravity in the tank truck movement process, and the deviation of the center of gravity has a great influence on the safety speed.

This paper presents a novel application of hydraulic electromagnetic energy-regenerative shock absorber (HESA) into commercial vehicle suspension system and vehicle road performance are simulated by the evaluating indexes (e.g. root-mean-square values of vertical acceleration of sprung mass, dynamic tire-ground contact force, suspension deflection and harvested power; maximum values of pitch angle and roll angle). Firstly, the configuration and working principle of HESA are introduced. Then, the damping characteristics of HESA and the seven-degrees-of-freedom vehicle dynamics were modeled respectively before deriving the dynamic characteristics of a vehicle equipped with HESA. The control current is fixed at 7A to match the similar damping effect of traditional damper on the basis of energy conversion method of nonlinear shock absorber.