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Controlled Auto-Ignition (CAI) also known as Homogeneous Charge Compression Ignition (HCCI) is increasingly seen as a very effective way of lowering both fuel consumption and emissions. Hence, it is regarded as one of the best ways to meet stringent future emissions legislation. It has however, still many problems to overcome, such as limited operating range. This combustion concept was achieved in a production type, 4-cylinder gasoline engine, in two separated tests: naturally aspirated and turbocharged. Very few modifications to the original engine were needed. These consisted basically of a new set of camshafts for the naturally aspirated test and new camshafts plus turbocharger for the test with forced induction. After previous experiments with naturally aspirated CAI operation, it was decided to investigate the capability of turbocharging for extended CAI load and speed range.

One-dimensional engine simulation programmes are often used in the engine design and optimization studies. One of the key requirements of such a simulation programme is its ability to predict the heat release process during combustion. Such simulation software has built in it the heat release models for spark ignited premixed flame and compression ignited diesel combustion. The recent emergence of Controlled Auto Ignition (CAI) combustion, also known as Homogeneous Charge Compression Ignition (HCCI), has generated the need for a third type of heat release models for this new combustion process. In this paper, a heat release correlation for CAI combustion has been derived from extensive in-cylinder pressure data obtained from a Ricardo E6 single cylinder research engine and a multi-cylinder Port Fuel Injection (PFI) gasoline engine running with CAI combustion. The experimental data covered a wide range of air/fuel ratios, speed and percentage of residual gas.

Pumping Mean Effective Pressure (PMEP) is the main factor limiting the improvement of thermal efficiency in a spark-ignition (SI) engine under low load. One of the ways to reduce the pumping loss under low load is to use Cylinder DeActivation (CDA). The CDA aims at reducing the firing density (FD) of the SI engine under low load operation and increasing the mass of air-fuel mixture within one cycle in one cylinder to reduce the throttling effect and further reducing the PMEP. The multi-stroke cycles can also reduce the firing density of the SI engine after some certain reasonable design, which is feasible to improve the thermal efficiency of the engine under low load in theory. The research was carried out on a calibrated four-cylinder SI engine simulation platform. The thermal efficiency improvements of the 6-stroke cycle and 8-stroke cycle to the engine performance were studied compared with the traditional 4-stroke cycle under low load conditions.

This work was concerned with evaluation of the performance and emissions of potential future biofuels during advanced spark ignition engine operation. The fuels prepared included three variants of gasoline, three gasoline-ethanol blends and a gasoline-butanol fuel altogether covering a range of oxygen mass concentrations and octane numbers to identify key influencing parameters. The combustion of the fuels was evaluated in a turbocharged multi-cylinder direct fuel injection research engine equipped with a standard three-way catalyst and an external EGR circuit that allowed use of either cooled or non-cooled EGR. The engine operating effects studied at both part and boosted high load conditions included fuel injection timing and pressure, excess air tolerance, EGR tolerance and spark retard limits. A number of blends were also mapped at suitable sites across the European drive cycle under downsized engine conditions.

The work was concerned with experimental study of the turbulent flame development process of ethanol fuels in an optically accessed spark ignition research engine. The fuels were evaluated in a single cylinder engine equipped with full-bore overhead optical access and operated at typical stoichiometric part-load conditions. High-speed natural light (or chemiluminescence) imaging and simultaneous in-cylinder pressure data measurement and analysis were used to understand the fundamental influence of both low and high ethanol content on turbulent flame propagation and subsequent mass burning. Causes for the difference in cyclic variations were evaluated in detail, with comparisons made to existing burning velocity correlations where available.

To achieve homogeneous charge compression ignition (HCCI) combustion in the range of low speeds and loads, special camshafts with low intake/exhaust cam lift and short intake/exhaust cam duration were designed. The camshafts were mounted in a Ricardo Hydra four-stroke single cylinder port fuel injection gasoline engine. HCCI combustion was achieved by controlling the amount of trapped residuals from previous cycle through negative valve overlap. The results show that indicated mean effective pressure (IMEP) depends on valve timings, engine speeds and lambda. Early exhaust valve closing (EVC) timings result in high residual fractions in the cylinder and low air mass sucked into the cylinder. As a result, combustion duration increases, IMEP and peak pressure decrease. However, pumping losses decrease. High engine speed has the similar effect on HCCI combustion characteristics as early EVC timings do. But inlet valve opening timings have slight effect on IMEP compared to EVC timings.

This study aims to improve the dual fuel combustion for low/zero carbon fuels. Seven cases were tested in a single cylinder optical engine and their ignition and combustion characteristics are compared. The baseline case is the conventional diesel combustion. Four cases are diesel-gas (compressed natural gas) dual-fuel combustion operations, and two cases are diesel-hythane combustion. The diesel fuel injection process was visualized by a high-speed copper vapour laser. The combustion processes were recorded with a high-speed camera at 10000 Hz with an engine speed of 1200 rpm. The high-speed recordings for each case included 22 engine cycles and were postprocessed to create one spatial overlapped average combustion image. The average combustion cycle images were then further thresholded and these images were then used in a new method to analyze the cycle-to-cycle variation in a dimensionless, for all cases comparable value.

Tumble and swirl motions in the cylinder of a four-valve SI engine with production type cylinder head were investigated using a cross-correlation digital Particle Image Velocimetry (PIV). Tumble motion was measured on the vertical symmetric plane of the combustion chamber. Swirl motion was measured on a plane parallel to the piston crown with one of intake ports blocked. Large-scale flow behaviours and their cyclic variations were analysed from the measured two-dimensional velocity data. Results show that swirl motion is generated at the end of the intake stroke and persists to the end of the compression stroke. Tumble vortex is produced in the early stage of the compression stroke and distorted in the late stage of the stroke. The cyclic variation of swirl motion is noticeable. The cyclic variation in tumble dominated flow field is much greater.

A 2-stroke boosted uniflow scavenged direct injection gasoline (BUSDIG) engine was researched and developed at Brunel University London to achieve higher power-to-mass ratio and thermal efficiency. In the BUSDIG engine concept, the intake scavenge ports are integrated to the cylinder liner and controlled by the movement of piston top while exhaust valves are placed in the cylinder head. Systematic studies on scavenging ports, intake plenum, piston design, valve opening profiles and fuel injection strategies have been performed to investigate and optimise the scavenging performance and in-cylinder fuel/air mixing process for optimised combustion process. In order to achieve superior power performance with higher thermal efficiency, the evaluation and optimisation of the boost system for a 1.0 L 2-cylinder 2-stroke BUSDIG engine were performed in this study using one dimensional (1D) engine simulations.

This experimental work was concerned with the combination of internal EGR with an early inlet valve closure strategy for improved part-load fuel economy. The experiments were performed in a new spark-ignited thermodynamic single cylinder research engine, equipped with a mechanical fully variable valvetrain on both the inlet and exhaust. During unthrottled operation at constant engine speed and load, increasing the mass of trapped residual allowed increased valve duration and lift to be used. In turn, this enabled further small improvements in gas exchange efficiency, thermal efficiency and hence indicated fuel consumption. Such effects were quantified under both port and homogeneous central direct fuel injection conditions. Shrouding of the inlet ports as a potential method to increase in-cylinder gas velocities has also been considered.

The automobile industry is under intense pressure to reduce carbon dioxide (CO2) emissions of vehicles. There is also increasing pressure to reduce the other tail-pipe emissions from vehicles to combat air pollution. Electric powertrains offer great potential for eliminating tailpipe CO2 and all other tailpipe emissions. However, current battery technology and recharging infrastructure still present limitations for some applications, where a continuous high-power demand is required. Furthermore, not all markets have the infrastructure to support a sizeable electric fleet and until the grid energy generation mix is of a sufficiently low carbon intensity, then significant vehicle life-cycle CO2 savings could not be realized by the Battery Electric Vehicles. This investigation examines the effects of combustion, efficiencies, and emissions of two alcohol fuels that could help to significantly reduce CO2 in both tailpipe and the whole life cycle.

Biobutanol, i.e. n-butanol, as a second generation bio-derived alternative fuel of internal combustion engines, can facilitate the energy diversification in transportation and reduce carbon dioxide (CO2) emissions from engines and vehicles. However, the majority of research was conducted on spark-ignition engines fuelled with n-butanol and its blend with gasoline. A few investigations were focused on the combustion and exhaust emission characteristics of homogeneous charge compression ignition (HCCI) engines fuelled with n-butanol-gasoline blends. In this study, experiments were conducted in a single cylinder four stroke port fuel injection HCCI engine with fully variable valve lift and timing mechanisms on both the intake and exhaust valves. HCCI combustion was achieved by employing the negative valve overlap (NVO) strategy while being fueled with gasoline (Bu0), n-butanol (Bu100) and their blends containing 30% n-butanol by volume (Bu30).

The exponential rise in greenhouse gas (GHG) emissions into the environment is one of the major concerns of international organisations and governments. As a result, lowering carbon dioxide (CO2) and methane (CH4) emissions has become a priority across a wide range of industries, including transportation sector, which is recognised as one of the major sources of these emissions. Therefore, renewable energy carriers and powertrain technologies, such as the use of alternative fuels and combustion modes in internal combustion engines, are required. Dual-fuel operation with high substitution ratios using low carbon and more sustainable fuels can be an effective short-term solution. Hythane, a blend of 20% hydrogen and 80% methane, could be a potential solution to this problem.

This work was concerned with study of the in-cylinder flow field and flame development in a spark ignition research engine equipped with Bowditch piston optical access. High-speed natural light (chemiluminescence) imaging and simultaneous in-cylinder pressure data measurement and analysis were used to understand the fundamentals of flame propagation for a variety of ethanol fuels blended with either gasoline or iso-octane. PIV was undertaken on the same engine in a motoring operation at a horizontal imaging plane close to TDC (10 mm below the fire face) throughout the compression stroke (30°,40°,90° and 180°bTDC) for a low load engine operating condition at 1500rpm/0.5 bar inlet plenum pressure. Up to 1500 cycles were considered to determine the ensemble average flow-field and turbulent kinetic energy. Finally, comparisons were made between the flame and flow experiments to understand the apparent interactions.

A fuel stratification concept has been developed in a three-valve twin-spark spark ignition engine. This concept requires that two fuels or fuel components of different octane numbers (ON) be introduced into the cylinder separately through two independent inlet ports. They are then stratified into two regions laterally by a strong tumbling flow and ignited by the spark plug located in each region. This engine can operate in the traditional stratified lean-burn mode at part loads to obtain a good part-load fuel economy as long as one fuel is supplied. At high loads, an improved fuel economy might also be obtained by igniting the low ON fuel first and leaving the high ON fuel in the end gas region to resist knock. This paper gives a detailed description of developing the fuel stratification concept, including optimization of in-cylinder flow, mixture and combustion.

The pursuit of flexibility is a recurring theme in engine design and development. Engines that are able to switch between the two-stroke operating cycle and four-stroke operation promise a great leap in flexibility. Such 2S-4S engines could then continuously select the optimum operating mode - including HCCI/CAI combustion - for fuel efficiency, emissions or specific output. With recent developments in valvetrain technology, advanced boosting devices, direct fuel injection and engine control, the 2S-4S engine is an increasingly real prospect. The authors have undertaken a comprehensive feasibility study for 2S-4S gasoline engines. This study has encompassed concept and detailed design, design analysis, one-dimensional gas dynamics simulation, three-dimensional computational fluid dynamics, and vehicle simulation. The resulting 2/4SIGHT concept engine is a 1.04 l in-line three-cylinder engine producing 230 Nm and 85 kW.

The work examined the practicality of converting a modern production 6 cylinder 7.7 litre heavy-duty diesel engine for flex dual-fuel operation with ammonia as the main fuel. A small amount of diesel fuel (pilot) was used as an ignition source. Ammonia was injected into the intake ports during the intake stroke, while the original direct fuel injection equipment was retained and used for pilot diesel injection. A bespoke engine control unit was used to control the injection of both fuels and all other engine parameters. The aim was to provide a cost-effective retrofitting technology for existing heavy-duty engines, to enable eco-friendly operation with minimal carbon emissions. The tests were carried out at a baseline speed of 600 rpm for the load range of the engine (10-90%), with minimum pilot diesel quantity and as high as 90% substitution ratio of ammonia for diesel fuel.

The application of controlled auto-ignition (CAI) combustion in gasoline direct injection (GDI) engines is becoming of more interest due to its great potential of reducing both NOx emissions and fuel consumption. Injection timing has been known as an important parameter to control CAI combustion process. In this paper, the effect of injection timing on mixture and CAI combustion is investigated in a single-cylinder GDI engine with an air-assisted injector. The liquid and vapour phases of fuel spray were measured using planar laser induced exciplex fluorescence (PLIEF) technique. The result shows that early injection led to homogeneous mixture but late injection resulted in serious stratification at the end of compression. CAI combustion in this study was realized by using short-duration camshafts and early closure of the exhaust valves. During tests, the engine speed was varied from 1200rpm to 2400rpm and A/F ratio from stoichiometric to lean limit.

The goal of this research was to study and quantify the effect of exhaust valve timing and residual gas dilution on in-cylinder flow patterns, flame propagation and heat release characteristics in a spark ignition engine. Experiments were carried out in a recently developed single cylinder optical engine. Particle image velocimetry (PIV) was applied to measuring and evaluating the in-cylinder flow field. Detailed analysis of flame images combined with heat release data was presented for several engine operating conditions, giving insight into the combustion process in terms of visible flame area and flame expansion speed. Results from PIV measurement indicates that the limited alteration of the in-cylinder bulk flow could be observed with the variation of exhaust valve timing. The in-cylinder fluctuating kinetic energies and their Coefficient of Variations (COVs) decrease with the advance of the exhaust valve timing.

Some of the challenges of optimising the gasoline direct-injection engines are achieving high rates of atomisation and evaporation of fuel sprays for effective fuel-air mixture formation. This is especially important for the stratified charge when operating under cold-start and part-load conditions. Poorly mixed charge results in the increased production of total Hydrocarbons and Nitrogen Oxides. Many studies have previously focused on improving the spray characteristics of a single fuel injection strategy from direct-injection gasoline injectors, with fuel rail pressures of up to 20MPa. The current study focuses on a split injections strategy and its influence on the spray's structure, fuel-air mixing and atomisation rates. Short pulse widths in the range of 0.3ms to 0.8ms are employed. In particular, the effects of dwell times between the two injections on the second injection's spray characteristics are evaluated.