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Technical Paper

Experimental and Numerical Analysis of Spray Evolution, Hydraulics and Atomization for a 60 MPa Injection Pressure GDI System

2018-04-03
2018-01-0271
In recent years, the GDI (Gasoline Direct Injection) technology has significantly spread over the automotive market under the continuous push toward the adoption of combustion systems featuring high thermodynamic conversion efficiency and moderate pollutant emissions. Following this path, the injection pressure level has been progressively increased from the initial 5-15 MPa level nowadays approaching 35 MPa. The main reason behind the progressive injection pressure increase in GDI engines is the improved spray atomization, ensuring a better combustion process control and lower soot emissions. On the other hand, increasing injection pressure implies more power absorbed by the pumping system and hence a penalty in terms of overall efficiency. Therefore, the right trade-off has to be found between soot formation tendency reduction thanks to improved atomization and the energetic cost of a high pressure fuel injection system.
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