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A new full-scale crash simulator is being employed in a biomechanics research program for establishing quantitative specifications for human tolerance to impact forces. Intact, fully articulated human cadavers are used as test subjects. Design capacity of the facility is a 40 mph barrier-type collision. A test sled equipped with load cell supported impact targets and carrying a seated cadaver subject is accelerated pneumatically, released, and arrested at collision-level decelerations. Impact forces at the knee and chest are recorded, and X-ray surveillance for skeletal damage is conducted. In a current study of instrument-panel type knee-impact situations, normal femurs in embalmed male cadavers 50–75 years of age fractured at loads of 1500 pounds and greater.

Injury Risk Curves are developed from cadaver data for sternal deflections produced by anterior, distributed chest loads for a 25, 45, 55, 65 and 75 year-old Small Female, Mid-Size Male and Large Male based on the variations of bone strengths with age. These curves show that the risk of AIS ≥ 3 thoracic injury increases with the age of the person. This observation is consistent with NASS data of frontal accidents which shows that older unbelted drivers have a higher risk of AIS ≥ 3 chest injury than younger drivers.

An objective, biomechanically based assessment is made of the risks of life-threatening brain injury of frontal crash test results. Published 15 ms HIC values for driver and right front passenger dummies of frontal barrier crash tests conducted by Transport Canada and NHTSA are analyzed using the brain injury risk curve of Prasad and Mertz. Ninety-four percent of the occupants involved in the 30 mph, frontal barrier compliance tests had risks of life-threatening brain injury less than 5 percent. Only 3 percent had risks greater than 16 percent which corresponds to 15 ms HIC > 1000. For belt restrained occupants without head contact with the interior, the risks of life-threatening brain injury were less than 2 percent. In contrast, for the more severe NCAP test condition, 27 percent of the drivers and 21 percent of the passengers had life-threatening brain injury risks greater than 16 percent.

The purpose of this paper is to present a comparison of whole body, target impingement knee impact response for a Part 572 dummy versus that for anthropometrically similar embalmed human cadavers. “Response” is defined here to include the impact force-time history as sensed by 1) femur load cells, and 2) impingement target load cells for the dummy and by the target load cells for the cadavers. The data presented demonstrate significantly higher peak forces and correspondingly shorter pulse durations for the dummy than for the companion cadaver subjects under similar test conditions and at all velocity levels investigated. For the dummy, the ratio of forces measured by the femur load cells to those measured by the impingement target load cells averaged eight tenths.

Thoracic impact response and injuries of living and postmortem porcine siblings were investigated to quantify comparative differences. Thirteen male animals, averaging 61.4 kg, from five different porcine litters comprised the two animal samples. Porcine brothers were subjected to similar impact exposures for which at least one brother was tested live, anesthetized and another dead, post rigor with vascular repressurization. Statistically significant differences in biomechanical responses and injuries were observed between live and postmortem siblings. On the average the anesthetized live animals demonstrated a greater thoracic compliance, as measured by increased normalized total deflections (21% Hi), and reduced overall injuries (AIS 14% Lo and rib fractures 26% Lo) at lower peak force levels (13% Lo) than did the postmortem subjects. However, individual comparisons of “match-tested” siblings demonstrated very similar responses in some cases.

Side impact tests were conducted on the EUROSID and SID to assess their biofidelity compared to the response requirements of the international Standards Organization. The body regions evaluated were the head, neck, thorax, shoulder, abdomen, and pelvis. Test conditions and data normalization procedures are outlined in the report. Data plots are given which compare the impact response of each dummy to the ISO requirements. The EUROSID gave humanlike responses for most tests involving padded surface impacts, but its responses were not humanlike for rigid surface impacts. Overall, the EUROSID responses were more humanlike than the responses of the SID.

This technical paper presents the results of biomechanical testing conducted on the ES-2 dummy by the Occupant Safety Research Partnership and Transport Canada. The ES-2 is a production dummy, based on the EuroSID-1 dummy, that was modified to further improve testing capabilities as recommended by users of the EuroSID-1 dummy. Biomechanical response data were obtained by completing a series of drop, pendulum, and sled tests that are outlined in the International Organization of Standardization Technical Report 9790 that describes biofidelity requirements for the midsize adult male side impact dummy. A few of the biofidelity tests were conducted on both sides of the dummy to evaluate the symmetry of its responses. Full vehicle crash tests were conducted to verify if the changes in the EuroSID-1, resulting in the ES-2 design, did improve the dummy's testing capability. In addition to the biofidelity testing, the ES-2 dummy repeatability, reproducibility and durability are discussed.

Three-point restraint systems have been installed in vehicles since the early 1960s. However, it wasn't until the automatic protection rule became effective for 1987 Model Year vehicles that manufacturers began installing 3-point restraints with force-limiting shoulder belts and frontal airbags for the driver and right front passenger. This was the first time that all vehicle manufacturers had to certify that their cars would meet the 50th percentile, adult male protection requirements in the 48 km/h frontal, rigid-barrier test specified in FMVSS 208. To assess the effectiveness of these certified 3-point restraint systems, a search was done of the 1988-2005 NASS data for 3-point belted, front outboard-seated, adult occupants in passenger vehicles that were equipped with airbags and that were involved in frontal, towaway collisions.

An evaluation of the four injury risk curves proposed in the NHTSA NCAP for estimating the risk of AIS≻=3 injuries to the head, neck, chest and AIS≻=2 injury to the Knee-Thigh-Hip (KTH) complex has been conducted. The predicted injury risk to the four body regions based on driver dummy responses in over 300 frontal NCAP tests were compared against those to drivers involved in real-world crashes of similar severity as represented in the NASS. The results of the study show that the predicted injury risks to the head and chest were slightly below those in NASS, and the predicted risk for the knee-thigh-hip complex was substantially below that observed in the NASS. The predicted risk for the neck by the Nij curve was greater than the observed risk in NASS by an order of magnitude due to the Nij risk curve predicting a non-zero risk when Nij = 0. An alternative and published Nte risk curve produced a risk estimate consistent with the NASS estimate of neck injury.

Details of a new crash simulator and preliminary results from a series of cadaver knee impact experiments were presented at the Eighth Stapp Conference. During the past year additional data concerning injury to the knee-thigh-hip complex have been obtained, and the studies have been extended to consider impact to the chest. Results to date indicate that for knee impacts against a moderately padded surface it is not possible to predict whether failure of the patella, femur or pelvis will occur first, although in these studies femoral fractures occurred most frequently. A force of 1400 lb. is recommended at this time as a reasonably conservative value for the over-all injury threshold level. Volunteers tolerated impact loads to the knee of 800-1000 lb. For loads applied over the sternum through a 25-30 padded surface, static and dynamic thoracic stiffness characteristics were determined for a limited number of cadavers.

The Human Mechanical Simulation Subcommittee of the Human Biomechanics and Simulation Standards Committee of the Society of Automotive Engineers took on the task of defining test procedures and associated response guidelines to be used to assess the level of biofidelity of side impact dummies that are being developed. This paper describes the results of their efforts. Guidelines are provided for assessing the levels of biofidelity of dummies that represent 6-, 12-, and 18-month-old infants, 3-, 6-, and 10-year-old children, and of dummies that represent a small female, midsize male and large male adults. These guidelines were developed by normalizing the side impact biofidelity guidelines that were established by the International Standards Organization for the head, neck, shoulder, thorax, abdomen and pelvis of the midsize adult male.

A relationship between the risk of significant thoracic injury (AIS ≥ 3) and Hybrid III dummy sternal deflection for shoulder belt loading is developed. This relationship is based on an analysis of the Association Peugeot-Renault accident data of 386 occupants who were restrained by three-point belt systems that used a shoulder belt with a force-limiting element. For 342 of these occupants, the magnitude of the shoulder belt force could be estimated with various degrees of certainty from the amount of force-limiting band ripping. Hyge sled tests were conducted with a Hybrid III dummy to reproduce the various degrees of band tearing. The resulting Hybrid III sternal deflections were correlated to the frequencies of AIS ≥ 3 thoracic injury observed for similar band tearing in the field accident data. This analysis indicates that for shoulder belt loading a Hybrid III sternal deflection of 50 mm corresponds to a 40 to 50% risk of an AIS ≥ 3 thoracic injury.

At the 1970 SAE International Automobile Safety Conference, the first experimental chest impact results from a new, continuing biomechanics research program were presented and compared with earlier studies performed elsewhere by one of the authors using a different technique. In this paper, additional work from the current program is documented. The general objective remains unchanged: To provide improved quantification of injury tolerance and thoracic mechanical response (force-time, deflection-time, and force-deflection relationships) for blunt sternal impact to the human cadaver. Fourteen additional unembalmed specimens of both sexes (ranging in age from 19-81 years, in weight from 117-180 lb, and in stature from 5 ft 1-1/2 in to 6 ft) have been exposed to midsternal, blunt impacts using a horizontal, elastic-cord propelled striker mass. Impact velocities were higher than those of the previous work, ranging from 14-32 mph.

Previous studies of human thoracic injury tolerance and mechanical response to blunt, midsternal, anteroposterior impact loading were reported by the authors at the 1970 SAE International Automobile Safety Conference and at the Fifteenth Stapp Car Crash Conference. The present paper documents additional studies from this continuing research program and provides an expansion and refinement of the data base established by the earlier work. Twenty-three additional unembalmed cadavers were tested using basically the same equipment and procedures reported previously, but for which new combinations of impactor mass and velocity were used in addition to supplementing other data already presented. Specifically, the 43 lb/11 mph (19.5 kg/4.9m/s) and 51 lb/16 mph (23.1 kg/7.2 m/s) conditions were intercrossed and data obtained at 43 lb/16 mph (19.5 kg/7.2 m/s) and 51 lb/11 mph (23.1 kg/4.9 m/s).

This paper describes the development of injury risk curves for measurements made with the CRABI and Hybrid III family of biofidelic child and adult dummies that are used to evaluate restraint systems in frontal and rear-end collision simulations. Injury tolerance data are normalized for size and strength considerations. These data are analyzed to give normalized injury risk curves for neck tension, neck extension moment, combined neck tension and extension moment, sternal compression, the rate of sternal compression, and the rate of abdominal compression for children and adults. Using these injury risk curves dummy response limits can be defined for prescribed injury risk levels. The injury risk levels associated with the various injury assessment reference values currently used with the CRABI and Hybrid III family of dummies are noted.

As part of a continuing study of thoracic injury resulting from blunt frontal loading, the interrelationship of velocity and chest compression was investigated in a series of animal experiments. Anesthetized male swine were suspended in their natural posture and subjected to midsternal, ventrodorsad impact. Twelve animals were struck at a velocity of 14.5 ± 0.9 m/s and experienced a controlled thoracic compression of either 15, 19, or 24%. Six others were impacted at 9.7 ± 1.3 m/s with a greater mean compression of 27%. For the 14.5 m/s exposures the severity of trauma increased with increasing compression, ranging from minor to fatal. Injuries included skeletal fractures, pulmonary contusions, and cardiovascular ruptures leading to tamponade and hemothorax. Serious cardiac arrhythmias also occurred, including one case of lethal ventricular fibrillation. The 9.7 m/s exposures produced mainly pulmonary contusion, ranging in severity from moderate to critical.

Results of two studies concerning the interrelationship of velocity, compression and injury in blunt thoracic impact to anesthetized swine have been combined to provide a data base of forty-one experiments. impact velocity ranged from ∼8-30 m/s and applied normalized chest compression from ∼0.10-0.30. Experimental subjects were suspended in the spine-horizontal position and loaded midsternally through a 150 mm diameter, flat rigid disk on an impacting mass propelled upward from below. Measurements and computations included sternal and spinal accelerations, intracardiovascular overpressures, physiological responses, injury, as assessed by necropsy, and different forms of the velocity and compression exposure severity parameters. The significance of both compression and velocity as parameters of impact exposure severity is clearly demonstrated. Qualitatively, exacerbation of injury was seen when either variable was increased with the other held constant.

Child head trauma in the United States is responsible for 30% of all childhood injury deaths with costs estimated at $10 billion per year. The common tools for studying this problem are the child anthropomorphic test devices (ATDs). The headform sizes and structural properties of child ATDs are based on various anthropometric studies and scaled Hybrid III mass and center of gravity (CG) properties. The goals of this study were to produce pediatric head and skull contours, provide estimates of pediatric head mass, mass moment of inertia and CG locations, and compare the head contours with the current child ATD head designs. To that end, computer tomography (CT) scans from one hundred eighty-five children in twelve age groups were analyzed to develop three-dimensional head and skull contours. The contours were averaged to estimate head and skull contours for children aged 1 month to 10 years. Inertial properties were estimated from a small sample of post-mortem human subjects (PMHSs).

The biofidelity impact response corridors that were used to develop the Hybrid III family of dummies were established by scaling the various biofidelity corridors that were defined for the Hybrid III mid-size, adult male dummy. Scaling ratios for the responses of force, moment, acceleration, velocity, deflection, angle, stiffness and time were developed using dimensions and masses that were prescribed for the dummies. In addition, an elastic modulus ratio for bone was used to account for the differences between child and adult bone elastic properties. A similar method is being used by ISO/TC22/SC12/WG 5 to develop biofidelity guidelines for a family of side impact dummies based on scaling the biofidelity impact response corridors that are prescribed for WorldSID, a mid-size, adult male dummy.

Far-side lateral impacts were simulated using a Part 572 dummy and human cadavers to compare responses for several belt restraint configurations. Sled tests were conducted having a velocity change of 35 km/hr at a 10 g deceleration level. It was estimated from field data that a 35 km/hr velocity change of the laterally struck vehicle represents about an 80th percentile level for injury-producing lateral collisions. Subjects restrained by a three-point belt system with an outboard anchored diagonal shoulder belt (i.e., positioned over the shoulder opposite the side of impact) rotated out of the shoulder belt and onto the seat. The subject received some lateral restraint due to interaction with the shoulder belt and seatback. The subjects restrained by a three-point belt system with an inboard anchored diagonal shoulder belt (i.e., positioned over the shoulder on the side of impact) remained essentially upright due to shoulder belt interaction with the neck and/or head.