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The Lunar Electric Rover (LER), which was formerly called the Small Pressurized Rover (SPR), is currently being carried as an integral part of the lunar surface architectures that are under consideration in the Constellation Program. One element of the LER is the suit port, which is the means by which crew members perform Extravehicular Activities (EVAs). Two suit port deliverables were produced in fiscal year 2008: a 1-g suit port concept evaluator for functional integrated testing with the LER 1-g concept vehicle and a functional and pressurizable Engineering Unit (EU). This paper focuses on the 1-g suit port concept evaluator test results from the Desert Research and Technology Studies (D-RATS) October 2008 testing at Black Point Lava Flow (BPLF), Arizona. The 1-g suit port concept evaluator was integrated with the 1-g LER cabin and chassis concepts.

An integration study was performed coupling an SP-100 reactor with either a Brayton or Stirling power conversion subsystem. A power level of 100 kWe was selected for the study. The power system was to be compatible with both the lunar and Mars surface environment and require no site preparation. In addition, the reactor was to have integral shielding and be completely self-contained, including its own auxiliary power for start-up. Initial reliability studies were performed to determine power conversion redundancy and engine module size. Previous studies were used to select the power conversion optimum operating conditions (ratio of hot-side temperature to cold-side temperature). Results of the study indicated that either the Brayton or Stirling power conversion subsystems could be integrated with the SP-100 reactor for either a lunar or Mars surface power application.

This SAE Aerospace Information Report (AIR) describes procedures for use in the field to determine if 115/200 Volt, 400 Hz aircraft external electrical power connectors are excessively worn, which may result in the inability of the external power plug to be retained, intermittent electrical performance and arcing.

This SAE Aerospace Information Report (AIR) describes procedures for use in the field to determine if 115/200 Volt, 400 Hz aircraft external electrical power connectors are excessively worn, which may result in the inability of the external power plug to be retained, intermittent electrical performance and arcing.

Governmental assurance documentation bibliography updated; new tabulation effective as of April 1, 1967. Latest revision indicated in all instances, but no attempt was made to list supplements or amendments. Department of Defense Index of Specifications and Standards (DODISS) published annually in three parts (alphabetic, numerical, and listing of Federal Supply Classification following unclassified documents.

Most of current jet aircraft circulate fuel on the airframe to match heat loads with available heat sink. The demands for thermal management in wide range of air vehicle systems are growing rapidly along with the increased mission power, vehicle survivability, flight speeds, and so on. With improved aircraft performance and growth of heat load created by Aircraft Mounted Accessory Drive (AMAD) system and hydraulic system, effectively removing the large amount of heat load on the aircraft is gaining crucial importance. Fuel is becoming heat transfer fluid of choice for aircraft thermal management since it offers improved heat transfer characteristics and offers fewer system penalties than air. In the scope of this paper, an AMESim model is built which includes airframe fuel and hydraulic systems with AMAD gearbox of a jet trainer aircraft. The integrated model will be evaluated for thermal performance.

In order to take full advantage of SiC, a high temperature package for power module using SiC devices was designed, developed, fabricated and tested. The details of the material selection and fabrication process are described. High temperature reliability test and power test shows that the package presented in this paper can perform well at the high junction temperature.

This SAE Aerospace Information Report (AIR) describes field-level procedures to determine if 400 Hz electrical connections for external power may have been subjected to excessive wear, which may result in inadequate disengagement forces.

The objective of this project was to replace electromechanical power line contactors with a Static Transfer Switch (STS) to improve the transfer of electrical power between aircraft generators and decrease required maintenance. The switch requirements include high reliability, lightweight, and high speed (less than 15mS) power transfer. An STS can shorten the bus transfer time to less than the “ride-through” of aircraft electronic loads and therefore have the ability to control and transfer electrical power while maintaining critical mission requirements. The content of this paper and presentation will discuss the initial problem, the research and development approach, design, and initial testing of the STS.

Flex Track Systems are seeing increased usage in aerospace applications for joining large assemblies, such as fuselage sections. Previous systems were limited to work pieces that allowed the tracks to follow a gentle radius of curvature, limiting the locations where the system could be used. This paper describes a new 5-Axis Flex Track System developed to expand the usage of the systems, allowing them to process work pieces containing complex and irregular contours. Processing complex contours is accomplished through the addition of A and B axes providing normalization in multiple directions. These new systems are configured with the latest multi-function process capabilities allowing drilling, hole quality measurement, and temporary or permanent fastener installation.

The Automated Spar Assembly Tool (ASAT II) at the Everett, Washington, 777 Boeing manufacturing facility could be the largest automated fastening cell in the commercial aircraft industry. Based on the success of the ASAT I, Boeing's 767 spar assembly tool, the 285-foot long ASAT II cell was needed to accurately position and fasten the major spar components (chords and web), then locate and fasten over 100 components (ribposts and stiffeners) to assemble the 777 forward and rear wing spars. From its inception in 1990 to the first drilled hole in January 1993 and through two years of spar production, the more advanced ASAT II has proven to be a greater success than even its 767 ASAT I predecessor. This massive automated fastening system consistently provides accurate hole preparation, inspection, and installation of three fastener types ranging from 3/16 inches to 7/16 inches in diameter.

Wing panels for Boeing's new 777 airplane are assembled using fastening machines called Wing Fastener Systems (WFS). Compared to the wing riveting machines currently used to squeeze rivets for other airplane models, the 777 WFS provides significantly more features in that it also installs two part fasteners, collects process data for Statistical Process Control analysis, plus other functions. Historically, new operators for wing riveting machines have needed six months of on-the-job training to achieve basic qualification. Because of the increased functionality of the 777 WFS, an eight to nine month O.J.T. requirement was anticipated. Training requirements were further compounded by our need for up to thirty qualified operators in a relatively short time frame and a maintenance staff thoroughly trained in the new control architecture. Boeing's response to this challenge was to use simulation methods similar to those used to train pilots for our customer airlines.

Fabrication and assembly of the majority of control surfaces for Boeing’s 777X airplane is completed at the Boeing Defense, Space and Security (BDS) site in St. Louis, Missouri. The former 777 airplane has been revamped to compete with affordability goals and contentious markets requiring cost-effective production technologies with high maturity and reliability. With tens of thousands of fasteners per shipset, the tasks of drilling, countersinking, hole inspection, and temporary fastener installation are automated. Additionally and wherever possible, blueprint fasteners are automatically installed. Initial production is supported by four (4) Electroimpact robotic systems embedded into a pulse-line production system requiring strategic processing and safeguarding solutions to manage several key layout, build and product flow constraints.

Flight control technology for 8000 psi has emerged almost simultaneously with new fire-resistant hydraulic fluids, such as MIL-H-83282 and CTFE. A proliferation of industry recommendations has resulted in a wide variety of mechanisms for solving associated actuator design problems, including tighter clearances, special seals, finishes, materials, and many others. As there are few common agreements on the issues, an extensive three-phase test program was undertaken to attempt to corroborate some of these approaches or suggest others that may be better or more cost effective.

An 8000 psi test program was conducted to resolve conflicts and issues surrounding the use of CTFE and MIL-H-83282 fluid with vented and unvented actuator rod seals. Each of the four possible combinations had unique problems and each responded to appropriate corrections including new backup rings designed to operate with standard clearances. It was concluded that all combinations were viable within certain limits. Advantages and disadvantages of each configuration were identified and specific recommendations made for both dynamic and static seals within the context of existing military specifications.

Shortly after World War II, as aircraft became more sophisticated and power-assist, flight-control functions became a requirement, hydraulic system operating pressures rose from the 1000 psi level to the 3000 psi level found on most aircraft today. Since then, 4000 psi systems have been developed for the U.S. Air Force XB-70 and B-1 bombers and a number of European aircraft including the tornado multirole combat aircraft and the Concorde supersonic transport. The V-22 Osprey incorporates a 5000 psi hydraulic system. The power levels of military aircraft hydraulic systems have continued to rise. This is primarily due to higher aerodynamic loading, combined with the increased hydraulic functions and operations of each new aircraft. At the same time, aircraft structures and wings have been getting smaller and thinner as mission requirements expand. Thus, internal physical space available for plumbing and components continues to decrease.

Shortly after World War II, as aircraft became more sophisticated and power-assist, flight-control functions became a requirement, hydraulic system operating pressures rose from the 1000 psi level to the 3000 psi level found on most aircraft today. Since then, 4000 psi systems have been developed for the U.S. Air Force XB-70 and B-1 bombers and a number of European aircraft including the tornado multirole combat aircraft and the Concorde supersonic transport. The V-22 Osprey incorporates a 5000 psi hydraulic system. The power levels of military aircraft hydraulic systems have continued to rise. This is primarily due to higher aerodynamic loading, combined with the increased hydraulic functions and operations of each new aircraft. At the same time, aircraft structures and wings have been getting smaller and thinner as mission requirements expand. Thus, internal physical space available for plumbing and components continues to decrease.

이 문서는 공급자가 9100의 조항을 준수하고자 할 때 AQAP-2110을 적용하는 것에 관한 정보와 지침을 제공하기 위해 작성 및 발행된 것이다. 이 문서는 AQAP-2110-SRD.2 및 IA9137로 간행된다. 이는 NATO와 산업계에서 AQAP-2110과 9100 간의 관계에 대한 이해와 활용을 촉진하기 위해 NATO와 산업계 대표들이 공동으로 작성한 것이다. 획득 국가가 자국의 조달 방법으로 대외군사판매(FMS)를 이용할 때는 AQAP가 필요할 수 있다. 이 문서는 획득 국가와 9100을 준수하고자 하는 공급 국가의 AQAP-2110 요구사항 해석에 있어 공통성을 제공하는 데에 목적을 두고 있다. 이 문서의 내용은 법적 또는 계약상의 지위를 갖지 않으며, 일체의 AQAP-2110 또는 9100 요구사항을 대체하거나 그 요구사항에 추가되는 것도 아니다. 있을 수 있는 조건의 다양성(작업 또는 공정의 유형, 사용 기기 및 관련 인원의 역량에 따르는) 때문에, 이 지침이 모든 것에 적용되는 것으로 간주하거나, 계약 요구사항 충족에 필요한 특정 수단 또는 방법을 강요하는 것으로 간주해서는 안 된다. 이해당사자들은 이러한 요구사항을 충족하기 위해 다른 수단 또는 방법을 사용할 수도 있다는 점을 알고 있어야 한다. 이 지침 사용자는 계약서에 명시되는 바와 같이 AQAP 2110 요구사항이 공급자와 하청업체가 지켜야 하는 의무사항임을 명심해야 한다.

この文書は、供給者が9100の規定を遵守する場合の、AQAP-2110の適用に関する情報及びガイダンスを提供するために作成され、発行された。この文書は、AQAP-2110-SRD.2及びIA9137として発行されている。この文書は、NATO及び業界によるAQAP-2110及び9100の関係の理解及び利用を容易にするために、NATO及び業界の代表者が協同で策定した。AQAPは、調達国が対外有償軍事援助（FMS）を調達手段として利用する場合に、必要となる場合がある。 この文書の目的は、調達者及びその9100供給者によるAQAP-2110要求事項の解釈の共通化に寄与することである。 この文書の内容は法的位置づけも契約上の位置づけも有せず、AQAP-2110の要求事項又は9100の要求事項のいずれに対しても取って代わるものでも、追加するものでも、削除するものでもない。 様々な状況が、作業、工程の種類、又は使用される機器、及び関わる要員のスキルのような要因に左右されて存在し得るため、このガイダンスは網羅的なものと見なされることも、また、契約書の要求事項を満たすための特定の手段や方法を義務付けるものと見なされることも望ましくない。ステークホルダーは、これらの要求事項を満たすために、他の手段や方法が使用され得ることを認識すべきである。 このガイダンスの利用者は、AQAP 2110要求事項が、契約書に引用されているとおり、供給者や二次供給者に義務付けられていることに留意することが望ましい。