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Two-phase capillary loops are being extensively studied as heat collection and rejection systems for space applications as they appear to satisfy several requirements like low weight, low volume, temperature control under variable heat loads and/or heat sink, operation under on ground and micro gravity conditions, simplicity of mounting and heat transfer through tortuous paths. In 1998–2000 Alenia defined and Lavochkin Association developed the Deployable Radiator on the base of honeycomb panels, axial grooved heat pipes and Loop Heat Pipe. It was designed for on-ground testing.

Most of current jet aircraft circulate fuel on the airframe to match heat loads with available heat sink. The demands for thermal management in wide range of air vehicle systems are growing rapidly along with the increased mission power, vehicle survivability, flight speeds, and so on. With improved aircraft performance and growth of heat load created by Aircraft Mounted Accessory Drive (AMAD) system and hydraulic system, effectively removing the large amount of heat load on the aircraft is gaining crucial importance. Fuel is becoming heat transfer fluid of choice for aircraft thermal management since it offers improved heat transfer characteristics and offers fewer system penalties than air. In the scope of this paper, an AMESim model is built which includes airframe fuel and hydraulic systems with AMAD gearbox of a jet trainer aircraft. The integrated model will be evaluated for thermal performance.

A 3D computer model named AIPAC (Aircraft Ice Protection Analysis Code) suitable for thermal ice protection system parametric studies has been developed. It was derived from HASPAC, which is a 2D anti-icing model developed at Wichita State University in 2010. AIPAC is based on the finite volumes method and, similarly to HASPAC, combines a commercial Navier-Stokes flow solver with a Messinger model based thermodynamic analysis that applies internal and external flow heat transfer coefficients, pressure distribution, wall shear stress and water catch to compute wing leading edge skin temperatures, thin water flow distribution, and the location, extent and rate of icing. In addition, AIPAC was built using a transient formulation for the airfoil wall and with the capability of extruding a 3D surface grid into a volumetric grid so that a layer of ice can be added to the computational domain.

The in-flight ice accretion simulations are typically performed using a quasi-steady formulation through a multi-step approach. As the ice grows, the geometry changes, and an adaptation of the fluid volume mesh used by the airflow and droplet-trajectory solver is required. Re-meshing or mesh deformation are generally employed to do that. The geometries formed are often complex ice shapes increasing the difficulty of the re-meshing process, especially in three-dimensional simulations. Consequently, difficulties are encountered when trying to automate the process. Contrary to the usual body-fitted mesh approach, the use of immersed boundary methods (IBMs) allows solving, or greatly reducing, this problem by removing the mesh update, facilitating the global automation of the simulation. In the following paper, an approach to perform the airflow and droplet trajectory calculations for three-dimensional simulations is presented. This framework utilizes only immersed boundary methods.

The transition towards More Electric Aircraft (MEA) architectures has challenges relating to integration of power electronics with the starter generator system for on-engine application. To efficiently operate the power electronics in the hostile engine environment at high switching frequency and for better thermal management, use of silicon carbide (SiC) power devices for a bi-directional power converter is examined. In this paper, development of a 50 kVA bi-directional converter operating at an ambient temperature of about 2000C is presented. The design and operation of the converter with details of control algorithm implementation and cooling chamber design are also discussed.

Boiling heat transfer in a water heat pipe is investigated with the objective of relating heat flux and temperature drop across the evaporator. Nucleate boiling has been postulated as the heat transfer mechanism at and near the wall. A correlation has been obtained that relates evaporator heat flux and temperature drop to various screen-wick and working fluid properties. It is shown to agree well with other available experimental data.

ANY aggregation of parts assembled to obtain a mechanical result is a series of compromises. The relative importance of the objectives governs the nature of the compromise. The major objectives to be considered in the design of airplane engines are (1) Reliability (2) Small weight per horsepower (3) Economy of fuel and oil consumption (4) Carburetion that permits of easy starting; maximum power through a range of 30 per cent of the speed range; and idling at one-quarter maximum speed without danger of stalling (5) Ability to deliver full power through a small speed range without excessive vibration (6) Complete local cylinder-cooling under conditions of high mean effective pressure (7) Compactness The automobile engine must have (1) Reliability (2) Silence (3) Carburetion that accomplishes proper and even firing in all cylinders under varying throttle conditions, through speeds covering more than 90 per cent of the speed range of the engine.

A unique heat exchanger has been developed with potential applications for cooling high power density electronics and perhaps high energy laser mirrors. The device was designed to absorb heat fluxes of approximately 50 w/cm2 (158,000 Btu/hr.ft2) with a low thermal resistance, a high surface temperature uniformity and very low hydraulic pumping power. A stack of thin copper orifice plates and spacers was bonded together and arranged to provide liquid jet impingement heat transfer on successive plates. This configuration resulted in effective heat transfer coefficients, based on the prime surface, of about 85,000 w/m2 °C (15,000 Btu/hr.ft2 °F) and 1.8 watts (.002 HP) hydraulic power with liquid Freon 11 as coolant.

The flow through most turbomachinery blade rows is characterized by unsteady, viscous, transitional flow. The accurate prediction of the onset of transition from laminar to turbulent flow is essential for calculating heat transfer and performance quantities. The purpose of this investigation is to evaluate the accuracy of four different algebraic transition models which have been combined with an algebraic turbulence model. Numerical experiments have been performed for flow through a turbine rotor cascade with heat transfer, and a cascade of compressor blades. In addition, a study was performed to determine the effects of the computational grid density on the transition location.

In an effort to help future crewed spacecraft thermal control analysts understand the characteristics of one-and two-loop Active Thermal Control Systems (ATCS), a comparison was made between the one- and two-loop ATCS architectures officially proposed for the Crew Exploration Vehicle (CEV) in Design Analysis Cycle 1 (DAC1) and DAC2, respectively. This report provides a description of each design, along with mass and power estimates derived from their respective Master Equipment List (MEL) and Power Equipment List (PEL). Since some of the components were sized independent of loop architecture (ex. coldplates and heat exchangers), the mass and power for these components were based on the MEL and PEL of the most mature design (i.e. two-loop architecture). The mass and power of the two architectures are then compared and the ability of each design to meet CEV requirements is discussed.

A number of specimen life performance tests were conducted on three test lubricants selected to demonstrate their gross ranking capabilities. The results indicated that the test rigs should be used only for gross ranking. A large difference in magnitude of life values were obtained even though agreement in gross ranking was obtained by three out of the five participating laboratories. Further testing is recommended under preselected test conditions and lubricants.

In designing large booster structures, a major area requiring extensive stress analysis is the discontinuous region, such as the skirt intersection, the sculptured joint, and the reinforced opening. This paper presents a computer solution of stresses and displacement in a typical skirt intersection consisting of (1) a variable-walled transition cylinder, (2) a skirt cylinder, (3) a spheroidal dome, and (4) an infinitely long cylinder. The solution of the variable-walled cylinder is accomplished by integrating numerically a fourth-order differential equation. From the computer analysis the theoretical stresses at the intersection of a typical large-diameter rocket motor case are obtained.

This paper describes a computational technique for prediction of the flow and thermal environment in the Space Shuttle Solid Rocket Motor field joint cavities. The SRM field joint hardware has been tested with a defect in the insulation. Due to this defect, the O-ring gland cavities are pressurized during the early part of the ignition. A computer model has been developed to predict the flow and thermal environment through the simulated flaw, during the pressurization of the field joint. The transient mass, momentum, and energy conservation equations in the flow passage in conjunction with the thermodynamic equation of state are solved by a fully implicit iterative numerical procedure. Since this is a conjugate flow and heat transfer problem, wall temperatures are calculated by solving the one-dimensional transient heat conduction equation in the solid along with the other governing equations. The pressure and temperature predictions have been compared with the test data.

A concept for a miniature, mechanically pumped two-phase cooling loop with high thermal performance was developed. In this feasibility study, a miniature, annular gear pump was inserted into the liquid line of a two-phase LHP-type loop architecture. In contrast to capillary-pumped systems, the functions of liquid pumping and evaporative heat transfer were separated and could be optimized independently. The cooling system was tested in terms of heat transport capability, performance and stability using water as the working fluid. The results show a high heat transfer coefficient of >11 W/(cm2K), a high heat transport capability of >70 W/cm2, and stable working behavior in all orientations. These results were obtained with a device using a simple loop architecture and an evaporator design that was not optimized for this kind of operation.

A connectable/disconectable thermal interface has been developed for the constructable radiator system under development at NASA-Johnson Space Center. A contact heat exchanger approach which involves pressurized clamping of a segmented cylindrical heat exchanger on the outside of a round heat pipe evaporator section was designed, fabricated, and tested. Dry metal-to-metal contact conductance heat transfer is utilized. Test results have indicated excellent contact conductances of up to 8500 w/m2°c (1500 Btu/ft2°F) at 2000 kPa (300 psi) clamping force. The feasibility and fabricability of the design have been demonstrated.

The Shuttle orbiter currently uses hydrazine-powered APU’s for powering its hydraulic system pumps. To enhance vehicle safety and reliability, NASA is pursuing an APU upgrade where the hydrazine-powered turbine is replaced by an electric motor pump and battery power supply. This EAPU (Electric APU) upgrade presents several thermal control challenges, most notably the new requirement for moderate temperature control of high-power electronics at 132 °F (55.6 °C). This paper describes how the existing Water Spray Boiler (WSB), which currently cools the hydraulic fluid and APU lubrication oil, is being modified to provide EAPU thermal management.

An analytical procedure for the design of thermocouple probes for the accurate measurement of gas temperatures under steady state conditions is presented. Basic heat transfer concepts are used in the design of the probe envelope to provide an environment for the junction which is conducive to accurate gas temperature measurement. The procedure is illustrated by the design of a probe for measuring gas temperature in the range of 100°F with an error limit of 0.2°F at Mach numbers ranging from 0.2 to 1.0. Test results from this probe show a maximum error of 0.18°F, substantiating the design procedures.

An important current engineering problem in the aviation field involves the providing of increasingly effective lubricating oil filtration for today's more advanced aircraft engines. The critical demands of the higher powered reciprocating engines and the new gas turbine engines, together with the strong desire to reduce aircraft operating and maintenance costs require considerable refinement and improvement in oil filtration methods. This paper discusses some recent developments in scavenge oil filtration and describes a basic, new filter design.

A dynamic simulation model has been developed for a vapor-cycle cooling system designed for aircraft applications using the latest technology developments. The heat exchanger models use multiple-, lumped-parameter, fixed-length elements based on coupled thermal and mass storage effects, and flow equations that incorporate the effects of thermal expansion and contraction. This model is developed to include the two-phase constant pressure temperature gradient unique to refrigerant mixtures. The full system model incorporates global mass conservation which is essential for accurate pressure levels and, thus, dynamic response and steady state performance. Phase boundary-based coordinate transformations on the nonazeotropic refrigerant mixture property data result in improved accuracy and computation efficiency. The simulation is developed with modular components with causality defined to minimize connection states and thus execution time.

Modern air vehicles face increasing internal heat loads that must be appropriately understood in design and managed in operation. This paper examines one solution to creating more efficient and effective thermal management systems (TMSs): vapor cycle systems (VCSs). VCSs are increasingly being investigated by aerospace government and industry as a means to provide much greater efficiency in moving thermal energy from one physical location to another. In this work, we develop the AFRL (Air Force Research Laboratory) Transient Thermal Modeling and Optimization (ATTMO) toolbox: a modeling and simulation tool based in Matlab/Simulink that is suitable for understanding, predicting, and designing a VCS. The ATTMO toolbox also provides capability for understanding the VCS as part of a larger air vehicle system. The toolbox is presented in a modular fashion whereby the individual components are presented along with the framework for interconnecting them.