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Journal Article

A Spline-Based Modeling Algorithm for Application to Aerodynamic Shape Optimization Based on CFD Analysis

2017-03-28
2017-01-1510
In early phases of conceptual design stages for developing a new car in the modern automobile industry, the lack of systematic methodology to efficiently converge to an agreement between the aesthetics and aerodynamic performance tremendously increases budget and time. During these procedures, one of the most important tasks is to create geometric information which is versatilely morphable upon the demands of both of stylists and engineers. In this perspective, this paper proposes a Spline-based Modeling Algorithm (SMA) to implement into performing aerodynamic design optimization research based on CFD analysis. Once a 3-perspective schematic of a car is given, SMA regresses the backbone boundary lines by using optimum polynomial interpolation methods with the best goodness of fit, eventually reconstructing the 3D shape by linearly interpolating from the extracted boundaries minimizing loss of important geometric features.
Journal Article

Accounting for the Duration of Analyses in Design Process Decisions

2010-04-12
2010-01-0908
Although the design phase can account for a sizable amount of the resources consumed during the product realization process, the time and costs associated with the design process are often neglected when making design decisions. To investigate this issue, we define a process-centric decision model in which the design-phase consumption of resources, such as time and money, is explicitly modeled. While it is clear that the utility of a design is almost always directly impacted by the monetary costs of the design process, our decision model also accounts for the fact that the profit earned by a product depends strongly on its launch date. The decision model allows us thus to consider the trade-off between the time necessary for analysis and the improvement in product quality that results from the analysis. The decision model is sufficiently generic that almost any set of beliefs about the alternatives or analyses, as well as any utility-based preference structure can be modeled.
Technical Paper

An Analytic Foundation for the Two-Mode Hybrid-Electric Powertrain with a Comparison to the Single-Mode Toyota Prius THS-II Powertrain

2009-04-20
2009-01-1321
General Motors has introduced a Two-Mode Transmission (2-MT) that provides significant improvements over the Toyota THS-II transmission. These improvements are achieved by employing additional planetaries with clutches and brakes to switch from a Mode-1 to Mode-2 as vehicle speed increases. In addition the 2-MT has four fixed-gear ratios that provide for a purely mechanical energy path from the IC engine to the driven wheels with the electric machines also able to provide additional driving torque. The purpose of this present paper is to extend the methodology in a previous paper [1] to include the 2-MT, thereby presenting an analytic foundation for its operation. The main contribution in this analysis is in the definition of dimensionless separation factors, defined in each mode that govern the power split between the parallel mechanical and electrical energy paths from the IC engine to the driven wheels.
Technical Paper

Comparison of Water Strategy Tools for Automotive Manufacturing

2014-04-01
2014-01-1958
Tools are now publicly available that can potentially help a company assess the impact of its water use and risks in relation to their global operations and supply chains. In this paper we describe a comparative analysis of two publicly available tools, specifically the WWF/DEG Water Risk Filter and the WBCSD Global Water Tool that are used to measure the water impact and risk indicators for industrial facilities. By analyzing the risk assessments calculated by these tools for different scenarios that include varying facilities from different industries, one can better gauge the similarities and differences between these water strategy tools. Several scenarios were evaluated using the water tools, and the results are compared and contrasted. As will be shown, the results can vary significantly.
Technical Paper

Digital Human Modeling for Universal Design

2003-06-17
2003-01-2199
Several research institutions and universities have taken on the challenge of providing solutions for accessible and universally designed workplace accommodations with a focus on people with disabilities. Accessible Design is a subset of what is termed Universal Design. Where Universal Design covers the design of products, systems and environments for all people and encompasses all design principles, Accessible Design focuses on principles that extend the standard design process to those people with some type of performance limitation. In order for individuals with disabiltities to gain better access to the work environments and the products that facilitate independence, health, safety, and social participation a multi-disciplined approach to the research is needed to identify needs and challenges of the targeted population.
Technical Paper

Experimental and Analytical Studies of Cylinder Head Cooling

1993-04-01
931122
Previous work on the cooling jackets of the Cummins L10 engine revealed flow separation, and low coolant velocities in several critical regions of the cylinder head. The current study involved the use of detailed cooling jacket temperature measurements, and finite element heat transfer analysis to attempt the identification of regions of pure convection, nucleate boiling, and film boiling. Although difficult to detect with certainty, both the measurements and analysis pointed strongly to the presence of nucleate boiling in several regions. Little or no evidence of film boiling was seen, even under very high operating loads. It was thus concluded that the regions of seemingly inadequate coolant flow remained quite effective in controlling cylinder head temperatures. The Cummins L10 upon which this study has focused is an in-line six cylinder, four-stroke direct injection diesel engine, with a displacement of 10 liters.
Journal Article

Experimental and Computational Investigation of Subcritical Near-Nozzle Spray Structure and Primary Atomization in the Engine Combustion Network Spray D

2018-04-03
2018-01-0277
In order to improve understanding of the primary atomization process for diesel-like sprays, a collaborative experimental and computational study was focused on the near-nozzle spray structure for the Engine Combustion Network (ECN) Spray D single-hole injector. These results were presented at the 5th Workshop of the ECN in Detroit, Michigan. Application of x-ray diagnostics to the Spray D standard cold condition enabled quantification of distributions of mass, phase interfacial area, and droplet size in the near-nozzle region from 0.1 to 14 mm from the nozzle exit. Using these data, several modeling frameworks, from Lagrangian-Eulerian to Eulerian-Eulerian and from Reynolds-Averaged Navier-Stokes (RANS) to Direct Numerical Simulation (DNS), were assessed in their ability to capture and explain experimentally observed spray details. Due to its computational efficiency, the Lagrangian-Eulerian approach was able to provide spray predictions across a broad range of conditions.
Technical Paper

Exploration of Turbulent Atomization Mechanisms for Diesel Spray Simulations

2017-03-28
2017-01-0829
The atomization and initial spray formation processes in direct injection engines are not well understood due to the experimental and computational challenges associated with resolving these processes. Although different physical mechanisms, such as aerodynamic-induced instabilities and nozzle-generated turbulence and cavitation, have been proposed in the literature to describe these processes, direct validation of the theoretical basis of these models under engine-relevant conditions has not been possible to date. Recent developments in droplet sizing measurement techniques offer a new opportunity to evaluate droplet size distributions formed in the central and peripheral regions of the spray. There is therefore a need to understand how these measurements might be utilized to validate unobservable physics in the near nozzle-region.
Technical Paper

Hybrid Electric Vehicle Simulation and Evaluation for UT-HEV

2000-08-21
2000-01-3105
A hybrid electric vehicle (HEV) simulation has been developed for an electric-assist parallel configuration vehicle, at the University of Tennessee, Knoxville. The model was developed in MATLAB/SIMULINK using ADVISOR, a HEV simulation model developed by the National Renewable Energy Laboratory. The Neon simulation model implements a power control strategy using throttle position as the primary input. It incorporates other features of HEV power control such as battery regeneration and regenerative braking. A practical way of battery modeling is incorporated into this model. The model also simulates the vehicle operation as a pure electric vehicle (EV) or as a conventional vehicle (heat engine only). By using the Neon model, the performance of the vehicle has been analyzed using parametric analysis of the vehicle components and power control parameters. Recommendations are given for improving the design based on the simulation results.
Technical Paper

Influence of Liquid Penetration Metrics on Diesel Spray Model Validation

2013-04-08
2013-01-1102
It is common practice to validate diesel spray models against experimental diesel-spray images based on elastic light scattering, but the metric used to define the liquid boundary in a modeled spray can be physically inconsistent with the liquid boundary detected by light scattering measurements. In particular, spray models typically define liquid penetration based on a liquid mass threshold, while light scattering signal intensities are based on droplet size and volume fraction. These metrics have different response characteristics to changes in ambient conditions and fuel properties. Thus, when spray models are “tuned” or calibrated to match these types of measurements, the predictive capabilities of these models can be compromised. In this work, we compare two different liquid length metrics of an evaporating, non-reacting n-dodecane spray under diesel-like conditions using KIVA-3V.
Journal Article

Interval Finite Element Analysis of Structural Dynamic Problems

2015-04-14
2015-01-0484
We analyze the frequency response of structural dynamic systems with uncertainties in load and material properties. We introduce uncertainties in the system as interval numbers, and use Interval Finite Element Method (IFEM). Overestimation due to dependency is reduced using a new decomposition for the stiffness and mass matrices, as well as for the nodal equivalent load. In addition, primary and derived quantities are simultaneously obtained by means of Lagrangian multipliers that are introduced in the total energy of the system. The obtained interval equations are solved by means of a new variant of the iterative enclosure method resulting in guaranteed enclosures of relevant quantities. Several numerical examples show the accuracy and efficiency of the new formulation.
Journal Article

Life-Cycle Environmental Impact of Michelin Tweel® Tire for Passenger Vehicles

2011-04-12
2011-01-0093
Recently Michelin has been developing a new airless, integrated tire and wheel combination called the Tweel® tire. The Tweel tire aims at performance levels beyond those possible with conventional pneumatic technology because of its shear band design, added suspension, and potentially decreased rolling resistance. In this paper, we will focus on the environmental impact of the Tweel tire during its life-cycle from manufacturing, through use and disposal. Since the Tweel tire is currently still in the research phase and is not manufactured and used on a large scale, there are uncertainties with respect to end-of-life scenarios and rolling resistance estimates that will affect the LCA. Nevertheless, some preliminary conclusions of the Tweel tire's environmental performance in comparison to a conventional radial tire can be drawn.
Technical Paper

Lookie Here! Designing Directional User Indicators across Displays in Conditional Driving Automation

2020-04-14
2020-01-1201
With the advent of autonomous vehicles, the human driver’s attention will slowly be relinquished from the driving task. It will allow drivers to participate in more non-driving related activities, such as engaging with information and entertainment systems. However, the automated driving system would need to notify the driver of upcoming points-of-interest on the road when the driver’s attention is focused on their screen rather than on the road or driving display. In this paper, we investigated whether providing directional alerts for an upcoming point-of-interest (POI) in or around the user’s active screen can augment their ability in relocating their visual attention to the POI on the road when traveling in a vehicle with Conditional Driving Automation. A user study (N = 15) was conducted to compare solutions for alerts that presented themselves in the participants’ central and peripheral field of view.
Journal Article

Model-Based Optimization of a Hydraulic Backhoe using Multi-Attribute Utility Theory

2009-04-20
2009-01-0565
Modeling and simulation are commonly used in all stages of the design process. This is particularly vital to the success of systems engineering projects where the system under consideration is complex and involves interactions between many interdisciplinary subsystems. In the refining stages of the design process (after concept selection), models and simulations can be used to refine and optimize a system with respect to the decision maker’s objectives. In this paper, a dynamic model of a hydraulic backhoe serves as a test-bed for a large-scale sensitivity analysis and subsequent optimization of the most significant design parameters. The model is optimized under uncertainty with respect to a multi-attribute utility function that includes fuel consumption, cost of the key components, and machine performance.
Technical Paper

Scale Similarity Analysis of Internal Combustion Engine Flows—Particle Image Velocimetry and Large-Eddy Simulations

2018-04-03
2018-01-0172
This presentation is an assessment of the turbulence-stress scale-similarity in an IC engine, which is used for modeling subgrid dissipation in LES. Residual stresses and Leonard stresses were computed after applying progressively smaller spatial filters to measured and simulated velocity distributions. The velocity was measured in the TCC-II engine using planar and stereo PIV taken in three different planes and with three different spatial resolutions, thus yielding two and three velocity components, respectively. Comparisons are made between the stresses computed from the measured velocity and stress computed from the LES resolved-scale velocity from an LES simulation. The results present the degree of similarity between the residual stresses and the Leonard stresses at adjacent scales. The specified filters are systematically reduced in size to the resolution limits of the measurements and simulation.
Journal Article

Security Analysis of Android Automotive

2020-04-14
2020-01-1295
In-vehicle infotainment (IVI) platforms are getting increasingly connected. Besides OEM apps and services, the next generation of IVI platforms are expected to offer integration of third-party apps. Under this anticipated business model, vehicular sensor and event data can be collected and shared with selected third-party apps. To accommodate this trend, Google has been pushing towards standardization among proprietary IVI operating systems with their Android Automotive platform which runs natively on the vehicle’s IVI platform. Unlike Android Auto’s limited functionality of display-projecting certain smartphone apps to the IVI screen, Android Automotive will have access to the in-vehicle network (IVN), and will be able to read and share various vehicular sensor data with third-party apps. This increased connectivity opens new business opportunities for both the car manufacturer as well as third-party businesses, but also introduces a new attack surface on the vehicle.
Technical Paper

Simulation of Traffic at a Four-Way Stop Intersection

1968-02-01
680170
While a number of important attempts have been made to describe characteristics of an intersection purely in mathematical terms, the most fruitful research from a practical standpoint has utilized simulation. This paper reports the results of research in which a four-way stop intersection was simulated on a digital computer. Inputs to the program were based on field studies at three intersections in metropolitan Atlanta using mathematical models and Monte Carlo techniques. Field data were taken with the aid of a spring wound Esterline-Angus 20-pen event recorder and time lapse movies. The simulation model was used to study the effectiveness of the four-way stop at various approach volumes and turning movement combinations. Results of experiments conducted on the simulation model are given by graphs showing the relationship between traffic volumes and average delay, per cent delayed, and average queue length.
Technical Paper

Split Ring Resonator-based Metamaterial with Total Bandgap for Reducing NVH in Electric Vehicles

2024-04-09
2024-01-2348
We propose a novel Split Ring Resonator (SRR) metamaterial capable of achieving a total (or complete) bandgap in the material’s band structure, thereby reflecting airborne and structure-borne noise in a targeted frequency range. Electric Vehicles (EVs) experience tonal excitation arising from switching frequencies associated with motors and inverters, which can significantly affect occupant perception of vehicle quality. Recently proposed metamaterial designs reflect airborne noise and structure-borne transverse waves over a band of frequencies, but do not address structure-borne longitudinal waves in the same band. To achieve isolation of acoustic, transverse, and longitudinal elastic waves associated with tonal frequencies, we propose a metamaterial super cell with transverse and longitudinal resonant frequencies falling in a total bandgap. We calculate the resonant frequencies and corresponding mode shapes using finite element (FE) modal analysis.
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