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Technical Paper

3-Dimensional Numerical Simulation on CuO Nanofluids as Heat Transfer Medium for Diesel Engine Cooling System

2020-04-14
2020-01-1109
CuO-water nanofluids was utilized as heat transfer medium in the cooling system of the diesel engine. By using CFD-Fluent software, for 0.5%, 1%, 3% and 5% mass concentration of nanofluids, 3-dimensional numerical simulation about flow and heat transfer process in the cooling system of engine was actualized. According to stochastic particle tracking in turbulent flow, for solid-liquid two phase flow discrete phase, the moving track of nanoparticles was traced. By this way, for CuO nanoparticles of different mass concentration nanofliuds in the cooling jacket of diesel engine, the results of the concentration distribution, velocity distribution, internal energy variation, resident time, total heat transfer and variation of total pressure reduction between inlet and outlet were ascertained.
Technical Paper

3-Dimentional Numerical Transient Simulation and Research on Flow Distribution Unevenness in Intake Manifold for a Turbocharged Diesel Engine

2024-04-09
2024-01-2420
The design of engine intake system affects the intake uniformity of each cylinder of the engine, which in turn has an important impact on the engine performance, the uniform distribution of EGR exhaust gas and the combustion process of each cylinder. In this paper, the constant-pressure supercharged diesel engine intake pipe is used as the research model to study the intake air flow unevenness of the intake pipe of the supercharged diesel engine. The pressure boundary condition at the outlet of each intake manifold is set as the dynamic pressure change condition. The three-dimensional numerical simulation of the transient flow process in the intake manifold of diesel engine is simulated and analyzed by using numerical method, and the change of the Intake air flow field in the intake manifold under different working conditions during the intake overlapping period is discussed.
Technical Paper

A Lumped Parameter Model Concerning the Amplitude-Dependent Characteristics for the Hydraulic Engine Mount with a Suspended Decoupler

2019-04-02
2019-01-0936
This paper presents a novel lumped parameter model(LPM) and its parameter identification method for the hydraulic engine mount(HEM) with a suspended decoupler. In the new model the decoupler membrane’s variable stiffness caused by being contact with the metallic cage is considered. Therefore, the decoupler membrane in the model can be taken as a spring. As a result, two parameters of the decoupler’s variable stiffness and the equivalent piston area are added. Then the finite element method is employed to analyze the suspended decoupler membrane’s variable stiffness characteristics under the contact state with the metallic cage. A piecewise polynomial is used to fit the decoupler membrane’s variable stiffness. To guarantee the symmetry of the stiffness, the polynomial only keeps the odd power coefficients.
Technical Paper

A Method of Acceleration Order Extraction for Active Engine Mount

2017-03-28
2017-01-1059
The active engine mount (AEM) is developed in automotive industry to improve overall NVH performance. The AEM is designed to reduce major-order signals of engine vibration over a broad frequency range, therefore it is of vital importance to extract major-order signals from vibration before the actuator of the AEM works. This work focuses on a method of real-time extraction of the major-order acceleration signals at the passive side of the AEM. Firstly, the transient engine speed is tracked and calculated, from which the FFT method with a constant sampling rate is used to identify the time-related frequencies as the fundamental frequencies. Then the major-order signals in frequency domain are computed according to the certain multiple relation of the fundamental frequencies. After that, the major-order signals can be reconstructed in time domain, which are proved accurate through offline simulation, compared with the given signals.
Technical Paper

A Novel LiDAR Anchor Constraint Method for Localization in Challenging Scenarios

2023-12-20
2023-01-7053
Positioning system is a key module of autonomous driving. As for LiDAR SLAM system, it faces great challenges in scenarios where there are repetitive and sparse features. Without loop closure or measurements from other sensors, odometry match errors or accumulated errors cannot be corrected. This paper proposes a construction method of LiDAR anchor constraints to improve the robustness of the SLAM system in the above challenging environment. We propose a robust anchor extraction method that adaptively extracts suitable cylindrical anchors in the environment, such as tree trunks, light poles, etc. Skewed tree trunks are detected by feature differences between laser lines. Boundary points on cylinders are removed to avoid misleading. After the appropriate anchors are detected, a factor graph-based anchor constraint construction method is designed. Where direct scans are made to anchor, direct constraints are constructed.
Technical Paper

A Study of Crevice HC Mechanism Based on the Transient HC Test Data and the Double Zone Combustion Model

2008-06-23
2008-01-1652
The effectiveness of after-treatment systems depends on the exhaust gas temperature, which is low during cold-start. As a result, Euro III, Euro IV and FTP75 require that the emissions tests include exhaust from the beginning of cold start. It is proved that 50%∼80% of HC and CO emissions are emitted during the cold start and the amount of unburned fuel from the crevices during starting is much higher than that under warmed engine conditions. The piston crevices is the most part of combustion chamber crevices, and results of mathematical simulations show that the piston crevice contribution to HC emissions is expected to increase during cold engine operation. Based on the transient HC test data and the double zone combustion model, this paper presents the study of the crevice HC Mechanism of the first firing cycle at cold start on an LPG SI Engine. A fast-response flame ionization detector (FFID) was employed to measure transient HC emissions of the first firing cycle.
Technical Paper

A Study of Parameter Inconsistency Evolution Pattern in Parallel-Connected Battery Modules

2017-03-28
2017-01-1194
Parallel-connected modules have been widely used in battery packs for electric vehicles nowadays. Unlike series-connected modules, the direct state inconsistency caused by parameter inconsistency in parallel modules is current and temperature non-uniformity, thus resulting in the inconsistency in the speed of aging among cells. Consequently, the evolution pattern of parameter inconsistency is different from that of series-connected modules. Since it’s practically impossible to monitor each cell’s current and temperature information in battery packs, considering cost and energy efficiency, it’s necessary to study how the parameter inconsistency evolves in parallel modules considering the initial parameter distribution, topology design and working condition. In this study, we assigned cells of 18650 format into several groups regarding the degree of capacity and resistance inconsistency. Then all groups are cycled under different environmental temperature and current profile.
Technical Paper

A Systematic Scenario Typology for Automated Vehicles Based on China-FOT

2018-04-03
2018-01-0039
To promote the development of automated vehicles (AVs), large scale of field operational tests (FOTs) were carried out around the world. Applications of naturalistic driving data should base on correlative scenarios. However, most of the existing scenario typologies, aiming at advanced driving assistance system (ADAS) and extracting discontinuous fragments from driving process, are not suitable for AVs, which need to complete continuous driving tasks. In this paper, a systematic scenario-typology consisting of four layers (from top to bottom: trip, cluster, segment and process) was first proposed. A trip refers to the whole duration from starting at initial parking space to parking at final one. The basic units ‘Process’, during which the vehicle fulfils only one driving task, are classified into parking process, long-, middle- and short-time-driving-processes. A segment consists of two neighboring long-time-driving processes and a middle or/and short one between them.
Technical Paper

A Usability Study on In-Vehicle Gesture Control

2016-09-14
2016-01-1870
Gesture control has been increasingly applied to automotive industry to reduce the distraction caused by in-vehicle interactions to the primary task of driving. The aim of this study is to find out if gestures can reasonably be used to control in-car devices. Since there exists a big cultural difference of gesture between different countries because of its particularity, a set of gestures which support intuitive human-machine interaction in an automotive environment is searched. The results show a gesture dictionary for a variety of on-board functions, which conforms to Chinese drivers’ driving habits. Furthermore, this paper also describes a driving simulator test to evaluate the usability of gesture from different aspects including the effectiveness, efficiency, satisfaction, memorability and security. Static driving simulator is considered as an excellent environment for the in-car secondary task as its high safety level, repeatability and reliability.
Technical Paper

A method of Speed Prediction Based on Markov Chain Theory Using Actual Driving Cycle

2022-12-22
2022-01-7081
As a prerequisite for energy management of hybrid vehicles, the results of speed prediction can optimize the performance of vehicles and improve fuel efficiency. Energy management strategies are usually developed based on standard driving cycles, which are too generalized to show the variability of driving conditions in different time and locations. Therefore, this paper constructs a representative driving cycle based on driving data of the corresponding time and location, used as historical information for prediction. We propose a method to construct the driving cycle based on Markov chain theory before constructing the prediction model. In this paper, multiple prediction methods are compared with traditional parametric methods. The difference in prediction accuracy between multiple prediction methods under the single time scale and multiple time scale were compared, which further verified the advantages of the speed prediction method based on Markov chain theory.
Technical Paper

An FxLMS Controller for Active Control Engine Mount with Experimental Secondary Path Identification

2020-04-14
2020-01-0424
Active engine mounts (AEMs) notably contribute to ensuring superior performance of vehicle’s noise, vibration, and harshness. This paper incorporates a filtered-x-least-mean-squares (FxLMS) controller into the active control engine mount system to attenuate the transmitted force to the body. To avoid the error caused by substituting the load cell for acceleration transducer, the FIR model of the secondary path was obtained by experiment. Finally, a hardware-in-the-loop testing system is built to verify the performance of the active engine mount. It can be observed from the test results that the vibration is reduced notably after control, which demonstrates the effectiveness of the active engine mount and the controller in vibration attenuation.
Technical Paper

An Improved PID Controller Based on Particle Swarm Optimization for Active Control Engine Mount

2017-03-28
2017-01-1056
Manufacturers have been encouraged to accommodate advanced downsizing technologies such as the Variable Displacement Engine (VDE) to satisfy commercial demands of comfort and stringent fuel economy. Particularly, Active control engine mounts (ACMs) notably contribute to ensuring superior effectiveness in vibration attenuation. This paper incorporates a PID controller into the active control engine mount system to attenuate the transmitted force to the body. Furthermore, integrated time absolute error (ITAE) of the transmitted force is introduced to serve as the control goal for searching better PID parameters. Then the particle swarm optimization (PSO) algorithm is adopted for the first time to optimize the PID parameters in the ACM system. Simulation results are presented for searching optimal PID parameters. In the end, experimental validation is conducted to verify the optimized PID controller.
Technical Paper

An Optimized Design of Multi-Chamber Perforated Resonators to Attenuate Turbocharged Intake System Noise

2021-04-06
2021-01-0669
The turbocharger air intake noise during transient conditions like wide open throttle and tip-in/out affects the passenger ride comfort. This paper aims to study an optimized design of multi-chamber perforated resonators to attenuate this noise. The noise produced by a turbocharger in a test vehicle has been measured to find out the noise spectral characteristics which can be used to design the acoustic targets including the amplitude and frequency range of transmission loss (TL). The structural parameters of the resonators are optimized based on genetic algorithm (GA) and two-dimensional prediction theory of the resonator TL. The optimized resonators are installed on the test vehicle to verify the actual noise reduction effect. The results suggest that the broadband noise has been eliminated, and subjective feelings are greatly improved.
Journal Article

Analysis of Friction Induced Stability, Bifurcation, Chaos, Stick-slip Vibration and their Impacts on Wiping Effect of Automotive Wiper System

2014-04-01
2014-01-0021
A 2 DOF nonlinear dynamic model of the automotive wiper system is established. Complex eigenvalues are calculated based on the complex modal theory, and the system stability as well as its dependence on wiping velocity is analyzed. Bifurcation characteristics of frictional self-excited vibration and stick-slip vibration relative to wiping velocity are studied through numerical analysis. Research of nonlinear vibration characteristics under various wiping velocities is conducted by means of phase trajectories, Poincaré map and frequency spectrum. The pervasive stick-slip vibration during wiping is confirmed, and its temporal and spatial distributions are analyzed by way of time history and contour map. Duty ratio of stick vibration and statistics of scraping residual are introduced as quantitative indexes for wiping effect evaluation. Results indicate that the negative slop of frictional-velocity characteristic is the root cause of system instability.
Technical Paper

Analysis of Rotor Dynamics Characteristics of Jeffcot Rotor-Floating Ring Bearing System Including Heat Transfer

2021-04-06
2021-01-0641
With the increasing application of turbochargers on internal combustion engines, there are more and more examples of vibration faults in turbochargers. The dynamics characteristics of the bearing-rotor system of engine turbocharger systems have received extensive attention. The bearing-rotor system dynamics is a discipline that couples bearing fluid lubrication research and rotor dynamics. The lubrication characteristics of the bearing and the dynamic characteristics of the rotor must be studied at the same time. In this paper, the lubrication model of floating ring bearing of turbocharger is established, and the viscosity lubrication condition considering heat transfer effect is obtained. Based on the Capone cylindrical bearing oil film force model, the nonlinear oil film force equation of the floating ring bearing is deduced. Further the dynamic model of the Jeffcott rotor-floating ring bearing system is established.
Technical Paper

Analysis on Fatigue Load and Life about the Frame of a Low-Speed Electric Vehicle Based on Multi-Body Dynamics

2017-03-28
2017-01-0334
The frame of a low-speed electric vehicle was treated as the research object in the paper. The fatigue load of the frame was analyzed with multi-body dynamics method and the fatigue life of frame was analyzed with the nominal stress method. Firstly, the multi-body dynamics model of the vehicle was established and the multi-body dynamics simulation was carried out to simulate the condition where the vehicle used to travel. The fatigue load history of the frame was obtained from the simulation. Secondly, the amplitude-frequency characteristic of the fatigue load was analyzed. The frequency of the fatigue load mainly focused on 0~20HZ from the analysis. Thirdly, the modal of frame was analyzed. As the frequency of the fatigue load was less than the natural frequency of the frame, the quasi-static method was selected to calculate the stress history of the frame. Next, the fatigue life of the frame was analyzed based on S-N curve.
Technical Paper

Analysis on Irreversible Demagnetization Condition of Linear Oscillatory Actuator with Moving Magnets

2022-03-29
2022-01-0281
In this paper, a linear oscillatory actuator (LOA) with moving magnets used in active engine mount is modeled and theoretically analyzed considering its performance decline at high temperature. Firstly, a finite element model (FEM) of the LOA with moving magnets is established. The actuator force is decomposed to ampere force and cogging force through formation mechanism analysis. By using the FEM, ampere forces and cogging forces of the LOA with moving magnets under different current loads and different mover positions are calculated. The FEM and calculation method are validated by bench level test. The voice coil constant and cogging coefficient at normal temperature are identified, which indicates the actuator force is a linear model related to the current and the mover position.
Technical Paper

Analytical Study on the Fuel-Saving Potentials of a Series Hybrid Electric Vehicle

2023-04-11
2023-01-0468
The fuel-saving potential of a series hybrid electric vehicle (SHEV) was investigated in this work based on the future goals and technical roadmaps proposed by China's automobile and internal combustion engine (ICE) industry. The genetic algorithm optimization method and dynamic programming energy management strategy are used to optimize the key component parameters of a typical SHEV SUV to improve the fuel economy of the vehicle. Results showed that the fuel consumption of the vehicle would be 3.24 L / 100km in 2035, which is 37.21% less than 5.16 L / 100km in 2020, following the industries’ roadmaps. The results also indicated that the improvement of the ICE’s thermal efficiency is the main reason for the decrease of the vehicle’s fuel consumption. In addition, the improvement of working points and the reduction of energy losses of the key components also contribute to the improvement of the fuel economy.
Journal Article

Anti-Lock Braking System Control Design on An Integrated-Electro-Hydraulic Braking System

2017-03-28
2017-01-1578
Two control strategies, safety preferred control and master cylinder oscillation control, were designed for anti-lock braking on a novel integrated-electro-hydraulic braking system (I-EHB) which has only four solenoid valves in its innovative hydraulic control unit (HCU) instead of eight in a traditional one. The main idea of safety preferred control is to reduce the hydraulic pressure provided by the motor in the master cylinder whenever a wheel tends to be locking even if some of the other wheels may need more braking torque. In contrast, regarding master cylinder oscillation control, a sinusoidal signal is given to the motor making the hydraulic pressure in the master cylinder oscillate in certain frequency and amplitude. Hardware-in-the-loop simulations were conducted to verify the effectiveness of the two control strategies mentioned above and to evaluate them.
Technical Paper

Assessing and Characterizing the Effect of Altitude on Fuel Economy, Particle Number and Gaseous Emissions Performance of Gasoline Vehicles under Real Driving

2023-04-11
2023-01-0381
High altitudes have a significant effect on the real driving emissions (RDE) of vehicles due to lower pressure and insufficient oxygen concentration. In addition, type approval tests for light-duty vehicles are usually conducted at altitudes below 1000 m. In order to investigate the influence of high altitude on vehicles fuel economy and emissions, RDE tests procedure had been introduced in the China VI emission regulations. In this study, the effect of altitude on fuel economy and real road emissions of three light-duty gasoline vehicles was investigated. The results indicated that for vehicles fuel economy, fuel consumption (L/100 km) for the tested vehicles decreased while the mean exhaust temperature increased with an increase in altitudes. Compared to near sea level, the fuel consumption (L/100 km) of the tested vehicle was reduced by up to 23.28%.
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