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Pre-chamber spark ignition technology can stabilize combustion and improve thermal efficiency of lean burn natural gas engines. During compression stroke, a homogeneous lean mixture is introduced into pre-chamber, which separates spark plug electrodes from turbulent flow field. After the pre-chamber mixture is ignited, the burnt jet gas is discharged through multi-hole nozzles which promotes combustion of the lean mixture in the main chamber due to turbulence caused by high speed jet and multi-points ignition. However, details mechanism in the process has not been elucidated. To design the pre-chamber geometry and to achieve stable combustion under the lean condition for such engines, it is important to understand the fundamental aspects of the combustion process. In this study, a high-speed video camera with a 306 nm band-pass filer and an image intensifier is used to visualize OH* self-luminosity in rapid compression-expansion machine experiment.

This paper describes the development of an integrated simulation model for evaluating the effects of electrically heating the three-way catalyst (TWC) in a series hybrid electric vehicle (s-HEV) on fuel economy and exhaust gas purification performance. Engine and TWC models were developed in GT-Power to predict exhaust emissions during transient operation. These models were validated against data from vehicle tests using a chassis dynamometer and integrated into an s-HEV model built in MATLAB/Simulink. The s-HEV model accurately reproduced the performance characteristics of the vehicle’s engine, motor, generator, and battery during WLTC mode operation. It can thus be used to predict the fuel consumption, emissions, and performance of individual powertrain components. The engine combustion characteristics were reproduced with reasonable accuracy for the first 50 combustion cycles, representing the cold-start condition of the driving mode.

The first objective of this work is to develop a numerical simulation model of the spark ignited (SI) engine combustion, taking into account knock avoidance and heat transfer between in-cylinder gas and combustion chamber wall. Secondly, the model was utilized to investigate the potential of reducing heat losses by applying a heat insulation coating to the combustion chamber wall, thereby improving engine thermal efficiency. A reduction in heat losses is related to important operating factors of improving SI engine thermal efficiency. However, reducing heat losses tends to accompany increased combustion chamber wall temperatures, resulting in the onset of knock in SI engines. Thus, the numerical model was intended to make it possible to investigate the interaction of the heat losses and knock occurrence. The present paper consists of Part 1 and 2.

The objective of this work is to develop a numerical simulation model of spark ignited (SI) engine combustion and thereby to investigate the possibility of reducing heat losses and improving thermal efficiency by applying a low thermal conductivity and specific heat material, so-called heat insulation coating, to the combustion chamber wall surface. A reduction in heat loss is very important for improving SI engine thermal efficiency. However, reducing heat losses tends to increase combustion chamber wall temperatures, resulting in the onset of knock in SI engines. Thus, the numerical model made it possible to investigate the interaction of the heat losses and knock occurrence and to optimize spark ignition timing to achieve higher efficiency. Part 2 of this work deals with the investigations on the effects of heat insulation coatings applied to the combustion chamber wall surfaces on heat losses, knock occurrence and thermal efficiency.

A numerical study was carried out to investigate combustion characteristics of a dual-fuel gas diesel engine, using a multi-dimensional model combined with detailed chemical kinetics, including 43 chemical species and 173 elementary reactions. In calculations, the effects of initial temperature, EGR ratios on ignition, and combustion were examined. The results indicated EGR combined with intake preheating can favorably reduced NOx and THC emissions simultaneously. This can be explained by the fact that combustion mechanism is changed from flame propagation to HCCl like combustion.

Natural gas pre-mixture is ignited by a small amount of pilot fuel in the dual fuel engine. In this paper, numerical studies were carried out to investigate the combustion and exhaust gas emissions formation process of this engine type by using a multi dimensional model combined with the detailed chemical kinetics including 57 chemical species and 290 elementary reactions. In calculation, the effect of the pre-mixture concentration on combustion was examined. The result indicated that the increased concentration of natural gas could improve the burning fraction and THC, CO emissions due to the increased pre-mixture consumption rate and the cylinders gas temperature.

A mixed timescale subgrid model of a large eddy simulation was used to simulate the turbulence regime in diesel engine combustion. The combustion model used the direct integration approach with a diesel oil surrogate mechanism (developed at Chalmers University of Technology and consisting of 70 species and 309 reactions). Additional reactions for the generation and consumption of OH*, CO2*, and CH* species were added from recent kinetic studies. Collisional quenching and spontaneous emission resulted in de-excitation of the excited state radical. A phenomenological soot formation model (developed at Waseda University) was combined with the LES code. The following important steps were considered in the soot model: particle inception where naphthalene grows irreversibly to form soot, surface growth with the addition of C2H2, surface oxidation (induced by OH radicals and O2 attack), and particle coagulation.

A CFD code combined with detailed chemical kinetics has been developed, linking with KIVA-3 and subroutines in CHEMKIN-II directly with some modifications. By using this CFD code, formation processes of combustion and exhaust gas emission for a turbo-charged DI diesel engine with common rail fuel injection system were simulated. As a result, formation processes of pollutant including NOx and soot were also considered according to the calculation results. The results show that NO caused by the extended Zeldvich mechanism accounted for about 88% of all NO, and it was found that there is a possibility to predict where and when soot will be formed by considering a simplified soot formation model.

A three-dimensional computational fluid dynamics (3D-CFD) code was combined with a detailed combustion chamber heat transfer model. The established model allowed not only prediction of instantaneous combustion chamber wall surface temperature distributions in practical calculation time but also investigation of the characteristics of combustion, emissions and heat losses affected by the wall temperature distributions. Although zero-dimensional combustion analysis can consider temporal changes in the heat transfer coefficient and in-cylinder gas temperature, it cannot take into account the effect of interactions between spatially distributed charge and wall temperatures. In contrast, 3D-CFD analysis can consider temporal and spatial changes in both parameters. However, in most zero-/multi- dimensional combustion analyses, wall temperatures are assumed to be temporally constant and spatially homogeneous.

Experimental and numerical studies on the combustion of the particulate matter in the diesel particulate filter with the particulate matter loaded under different particulate matter loading condition were carried out. It was observed that the pressure losses through diesel particulate filter loaded with particulate matter having different mean aggregate particle diameters during both particulate matter loading and combustion periods. Diesel particulate filter regeneration mode was controlled with introducing a hot gas created in Diesel Oxidation Catalyst that oxidized hydrocarbon injected by a fuel injector placed on an exhaust gas pipe. The combustion amount was calculated with using a total diesel particulate filter weight measured by the weight meter both before and after the particulate matter regeneration event.

Experimental and numerical studies were conducted on diesel particulate filters (DPFs) under different soot loading conditions and DPF configurations. Pressure drops across DPFs with various mean pore diameters loaded with soots having different mean particle diameters were measured by introducing exhaust gases from a 2.2 liter inline four-cylinder, TCI diesel engine designed for use in passenger cars. A mechanistic hypothesis was then proposed to explain the observed trends, accounting for the effects of the soot loading regime in the wall and the soot cake layer on the pressure drop. This hypothesis was used to guide the development and validation of a numerical model for predicting the pressure drop in the DPF. The relationship between the permeability and the porosity of the wall and soot cake layer was modeled under various soot loading conditions.

Cars with diesel engines are commonly equipped with a Diesel Particulate Filter (DPF) to reduce their emissions of particulate matter (PM). Because the pressure drop within the DPF reduces engine performance, it must be predicted with accuracy. The purpose of this study was to improve the accuracy of a DPF simulation model under transient conditions by parameter optimization. The DPF model under consideration consists of an inlet channel, a cake layer, wall layer, and an outlet channel. The pressure drop is influenced by the location, mass, and density of the deposited soot. Therefore, the model includes the following sub-models: Sub-model 1: Calculates the soot density deposited in the wall layer Sub-model 2: Computes the filtration efficiency and mass of the wall and cake layer Sub-model 3: Calculates the soot density deposited in the cake layer Because the sub-models include some empirical formulae, the first step in refining the model was to optimize their fitting parameters.

Clarifying the mechanism of the oil consumption of engines is necessary for developing its estimation method. Oil moves upwards on the piston to the combustion chamber through ring sliding surfaces, ring backs and ring gaps. The mechanisms of oil upwards transport through the ring gaps are hardly analyzed. In this report, oil pressure just under the oil ring was successfully measured by newly developed method to clarify the oil transport mechanism at the ring gap. It was showed that the generated oil pressure pushed up the oil at the ring gap.

The authors have previously proposed a plume ignition and combustion concept (i.e., PCC combustion), in which a hydrogen fuel is directly injected to the combustion chamber in the latter half of compression stroke and forms a richer mixture plume. By combusting the plume, both cooling losses and NOx formation are reduced. In this study, thermal efficiency was substantially improved and NOx formation was reduced with PCC combustion by optimizing such characteristics as direction and diameter of the jets in combination with combustion of lean mixture. Output power declined due to the lean mixture, however, was recovered by supercharging while keeping NOx emissions at the same level. Thermal efficiency was further improved by slightly re-optimizing the jet conditions.

In recent years, a new type of engine (Fugine) based on the colliding of pulsed supermulti-jets was proposed by us, which indicates the potential for attaining very high thermal efficiencies and also less combustion noise. A prototype engine with eight nozzles for injecting octagonal pulsed supermulti-jets, which was developed with a low-cost gasoline injector and a double piston system, showed high thermal efficiency comparable to that of diesel engines and also less combustion noise comparable to that of traditional spark-ignition gasoline engines. Another type of prototype piston-less engine having fourteen bioctagonal nozzles was also developed and test results confirmed the occurrence of combustion, albeit it was unstable. In this work, time histories of pressure were measured in the combustion chamber of the piston-less prototype engine under a cold flow condition without combustion in order to examine the compression level obtained with the colliding supermulti-jets.

An inexpensive, lightweight, and relatively quiet engine reactor that has the potential to achieve thermal efficiency over 50% for small engines was proposed in our previous reports, which is achieved with colliding supermulti-jets that create air insulation to encase burned gas around the chamber center, avoiding contact with the chamber walls and piston surfaces. The colliding of pulse jets can maintain high pressure ratio for various air-fuel ratios, whereas traditional homogeneous compression engines due to piston cannot get high pressure ratio at stoichiometric condition. Emphasis is also placed on the fact that higher compression in this engine results in less combustion noise because of encasing effect. Here, a small prototype engine having supermulti-jets colliding with pulse and strongly-asymmetric double-piston system is examined by using computational experiments. Pulse can be generated by the double piston system of a short stroke of about 40mm.

Difference of engine combustion characteristics, species and amount of exhaust gas and PM (particulate matter consisted of SOF and Soot and Ash), and especially PM oxidation characteristics were studied when diesel fuel or bio-fuel, here PME (palm oil methyl ester) as an example, was used as a fuel. The fueling rate was adjusted to obtain the same torque for both fuels and engine was operated under several range of EGR (Exhaust Gas Recirculation) ratio. Under such conditions, PME showed shorter ignition delay time and lower R.H.R (rate of heat release) under 0-40% EGR ratio. With respect to engine exhaust gas species, CO, NO, THC and HCHO, CH3CHO concentration was almost the same when the EGR ratio is higher than 35% (Intake-Air/Fuel: A/F=20). However, PME also showed lower exhaust gas emission when the EGR ratio is higher than 30%.

A mixed time-scale subgrid large eddy simulation was used to simulate mixture formation, combustion and soot formation under the influence of turbulence during diesel engine combustion. To account for the effects of engine wall heat transfer on combustion, the KIVA code's standard wall model was replaced to accommodate more realistic boundary conditions. This were carried out by implementing the non-isothermal wall model of Angelberger et al. with modifications and incorporating the log law from Pope's method to account for the wall surface roughness. Soot and NOx emissions predicted with the new model are compared to experimental data acquired under various EGR conditions.

An experimental ultra lightweight compact vehicle named “the Waseda Future Vehicle” has been designed and developed, aiming at a simultaneous achievement of low exhaust gas emissions, high fuel economy and driving performance. The vehicle is powered by a dual-type hybrid system having a SI engine, electric motor and generator. A high performance lithium-ion battery unit is used for electricity storage. A variety of driving cycles were reproduced using the hybrid vehicle on a chassis dynamometer. By changing the logics and parameters in the electronic control unit (ECU) of the engine, a significant improvement in emissions was possible, achieving a very high fuel economy of 34 km/h at the Japanese 10-15 drive mode. At the same time, a numerical simulation model has been developed to predict fuel economy. This would be very useful in determining design factors and optimizing operating conditions in the hybrid power system.

The reduced chemical reaction scheme which can take the effect of major fuel components on auto ignition timing into account has been developed. This reaction scheme was based on the reduced reaction mechanism for the primary reference fuels (PRF) proposed by Tsurushima [1] with 33 species and 38 reactions. Some pre-exponential factors were modified by using Particle Swarm Optimization to match the ignition delay time versus reciprocal temperature which was calculated by the detailed scheme with 2,301 species and 11,116 elementary chemical reactions. The result using the present reaction scheme shows good agreements with that using the detailed scheme for the effects of EGR, fuel components, and radical species on the ignition timing under homogeneous charge compression ignition combustion (HCCI) conditions.