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Technical Paper

(Nano) Particles from 2-S Scooters: SOF / INSOF; Improvements of Aftertreatment; Toxicity

2007-04-16
2007-01-1089
Limited and non-regulated emissions of scooters were analysed during several annual research programs of the Swiss Federal Office of Environment (BAFU) *). Small scooters, which are very much used in the congested centers of several cities, are a remarkable source of air pollution. Therefore every effort to reduce the emissions is an important contribution to improve the air quality in urban centers. In the present work detailed investigations of particle emissions of different 2-stroke scooters with direct injection and with carburettor were performed. The nanoparticulate emissions were measured by means of SMPS, (CPC) and NanoMet. Also the particle mass emission (PM) was measured with the same method as for Diesel engines. Extensive analyses of PM-residuum for SOF/INSOF, PAH and toxicity equivalence (TEQ), were carried out in an international project network. Particle mass emission (PM) of 2-S Scooters consists mostly of SOF.
Technical Paper

(Particle) Emissions of Small 2-& 4-Stroke Scooters with (Hydrous) Ethanol Blends

2010-04-12
2010-01-0794
The objectives of the present work are to investigate the regulated and unregulated (particle) emissions of a classical and modern 2-stroke and a typical 4-stroke scooter with different ethanol blend fuels. There is also comparison of two different ethanol fuels: pure ethanol (E) *) and hydrous ethanol (EH) which contains 3.9% water and is denatured with 1.5% gasoline. Special attention is paid in this research to the hydrous ethanol, since the production costs of hydrous ethanol are much less than those for (dry) ethanol. The vehicles are with carburettor and without catalyst, which represents the most frequent technology in Eastern Asia and offers the information of engine-out emissions. Exhaust emissions measurements have been performed with fuels containing ethanol (E), or hydrous ethanol (EH) in the portion of 5, 10, 15 and 20% by volume. During the test systematical analysis of particle mass (PM) and nano-particles counts (NP) were carried out.
Journal Article

-Design and Control of Switching Synchronous Motor Dedicated to Electric Cars - Motorization

2017-04-11
2017-01-9625
In this paper, we present a design and control methodology of an innovated structure of switching synchronous motor. This control strategy is based on the pulse width modulation technique imposing currents sum of a continuous value and a value having a shape varying in phase opposition with respect to the variation of the inductances. This control technology can greatly reduce vibration of the entire system due to the strong fluctuation of the torque developed by the engine, generally characterizing switching synchronous motors. A systemic design and modelling program is developed. This program is validated following the implementation and the simulation of the control model in the simulation environment Matlab-Simulink. Simulation results are with good scientific level and encourage subsequently the industrialization of the global system.
Technical Paper

01 CAE analysis of a CVT toothed belt

2002-10-29
2002-32-1770
This work deals with the CAE simulation of the behaviour of a belt employed in a CVT transmission of a large displacement scooter engine. Both FEM and MBS simulations were performed, in order to estimate the dynamic loads acting on the component and the stress state the belt is subject to. The MBS simulations were backed up by simple FEM tests performed in order to estimate the elastic properties of elementary portions of the belt. The MBS system comprised the belt and the two pulleys. As a result, the force components the pulleys exert on the belt were calculated. FEM non-linear analyses were performed in order to estimate the stress state the belt experiences. The belt's both manufacturing and working conditions were simulated.
Technical Paper

04 Emission Reduction by Cylinder Wall Injection in 2-Stroke S.I. Engines

2002-10-29
2002-32-1773
A direct injection system in which fuel was injected through the cylinder wall was developed and detailed investigation was made for the purpose of reducing short-circuit of fuel in 2-stroke engines. As a result of dynamo tests using 430cc single cylinder engine, it was found that the injector was best attached at a location as close to TDC as possible on the rear transfer port side, and that the entire amount of fuel should be injected towards the piston top surface. Emissions were worsened if fuel was injected towards the exhaust port or spark plug. Although the higher injection pressure resulted in large emissions reduction effects, it did not have a significant effect on fuel consumption. When a butterfly exhaust valve, known to be effective against irregular combustion in the light load range, was applied, it was found to lead to further reductions in HC emission and fuel consumption while also improving combustion stability.
Technical Paper

0D-1D Coupling for an Integrated Fuel Economy Control Strategy for a Hybrid Electric Bus

2011-09-11
2011-24-0083
Hybrid electric vehicles (HEVs) are worldwide recognized as one of the best and most immediate opportunities to solve the problems of fuel consumption, pollutant emissions and fossil fuels depletion, thanks to the high reliability of engines and the high efficiencies of motors. Moreover, as transport policy is becoming day by day stricter all over the world, moving people or goods efficiently and cheaply is the goal that all the main automobile manufacturers are trying to reach. In this context, the municipalities are performing their own action plans for public transport and the efforts in realizing high efficiency hybrid electric buses, could be supported by the local policies. For these reasons, the authors intend to propose an efficient control strategy for a hybrid electric bus, with a series architecture for the power-train.
Technical Paper

1-D Numerical Model of a Spark Ignition Engine Fueled with Methanol for Off-Grid Charging Stations

2023-08-28
2023-24-0098
The road transportation sector is undergoing significant changes, and new green scenarios for sustainable mobility are being proposed. In this context, a diversification of the vehicles’ propulsion, based on electric powertrains and/or alternative fuels and technological improvements of the electric vehicles charging stations, are necessary to reduce greenhouse gas emissions. The adoption of internal combustion engines operating with alternative fuels, like methanol, may represent a viable solution for overcoming the limitations of actual grid connected charging infrastructure, giving the possibility to realize off-grid charging stations. This work aims, therefore, at investigating this last aspect, by evaluating the performance of an internal combustion engine fueled with methanol for stationary applications, in order to fulfill the potential demand of an on off-grid charging station.
Technical Paper

1-D Thermal Simulation and Experimental Validation of Li-Ion Battery Pack Liquid Cooling System

2023-09-14
2023-28-0012
The battery cooling system is one of the most critical parts for the safe and efficient operation of the Li-ion battery pack in EVs. Battery liquid cooling system is most commonly used. This paper represents a comprehensive study of the electric vehicle battery liquid cooling system design and performance using the 1D tool and experimental validation. The 1D model includes the battery thermal load, cooling system components, and different ambient conditions. The cooling system components are calibrated using the experimental performance data of the components. The 1D model is used to evaluate the effect of fan speed, ambient temperature, compressor speed, and coolant flow rate on the battery cooling system and to optimize the component sizing. The results are then experimentally validated in a climate chamber, and the simulation results show good agreement with experimental results. The study's findings provide a good understanding of the Li-ion liquid cooling system.
Technical Paper

10 A Parallel Hybrid Powertrain for a Motorcycle Application

2002-10-29
2002-32-1779
This paper describes the potential motorcycle application of a parallel hybrid powertrain that was conceptualized, designed, developed and tested (for passenger car application) at Southwest Research Institute (SwRI). The patented powertrain mechanical layout and controller are described in this paper. The transitioning between operating modes has been analyzed for satisfactory performance. Initial fuel consumption simulations of the parallel hybrid drivetrain indicate more than double the fuel economy of an equivalent-size conventional drivetrain. The model has been previously validated on a passenger vehicle-sized prototype. The Southwest Research Institute inventors have been recently awarded U.S. Patent 6,110,066 for the parallel hybrid drivetrain.
Technical Paper

100 HP / 200 Nm Diesel Motorcycle with 6 Speed Automated Manual Transmission

2004-09-27
2004-32-0069
Diesel engines, especially CR (Common Rail) DI (Direct Injection) TCI (Turbo Charged Inter-cooled), share a wide acceptance in the passenger car market due to the enormous torque and flexibility at low engine speed. A pre - condition for the use of a diesel engine in a motorcycle is that the disadvantages like combustion noise and visible smoke are reduced or eliminated. Moreover the fuel economy and performance characteristics of a diesel engine are dedicated to be used in a touring or large displacement motorcycle. The AVL engine concept is the first high performance diesel engine to be specially designed for motorcycles in terms of packaging and styling. To compensate for the limited engine speed range a gearbox with a wide ratio spread is required. This leads to a manual transmission with at least 6 gears or an automatic transmission. For the AVL concept an AMT (Automated Manual Transmission) was selected.
Technical Paper

100,000 Miles of Fueling 5.9L Cummins Engines with 100% Biodiesel

1996-10-01
962233
Two Cummins B5.9L engines were fueled with 100% biodiesel in excess of 48 months by the Agricultural Engineering Department at the University of Missouri-Columbia. The engines used to power Dodge pickups. The engine lubricating oil was sampled at 1000 mile intervals for analysis. Statistical analysis of the engine lubricating oil indicated that the wear metal levels in the lubricating oil were normal. A reduction in power was noted when the engines were tested using a chassis dynamometer. The 1991 pickup has been driven 110,451 km and the 1992 pickup has been driven approximately 177,022 km. The pickups averaged 6.9 km/L. Engine fuel efficiency and material compatibility issues are addressed in the paper.
Technical Paper

100,000-Mile Evaluation of Transit Buses Operated on Biodiesel Blends (B20)

2006-10-16
2006-01-3253
Nine identical 40-ft. transit buses were operated on B20 and diesel for a period of two years - five of the buses operated exclusively on B20 (20% biodiesel blend) and the other four on petroleum diesel. The buses were model year 2000 Orion V equipped with Cummins ISM engines, and all operated on the same bus route. Each bus accumulated about 100,000 miles over the course of the study. B20 buses were compared to the petroleum diesel buses in terms of fuel economy, vehicle maintenance cost, road calls, and emissions. There was no difference between the on-road average fuel economy of the two groups (4.41 mpg) based on the in-use data, however laboratory testing revealed a nearly 2% reduction in fuel economy for the B20 vehicles. Engine and fuel system related maintenance costs were nearly identical for the two groups until the final month of the study.
Journal Article

1000-Hour Durability Evaluation of a Prototype 2007 Diesel Engine with Aftertreatment Using B20 Biodiesel Fuel

2009-11-02
2009-01-2803
A prototype 2007 ISL Cummins diesel engine equipped with a diesel oxidation catalyst (DOC), diesel particle filter (DPF), variable geometry turbocharger (VGT), and cooled exhaust gas recirculation (EGR) was tested at Southwest Research Institute (SwRI) under a high-load accelerated durability cycle for 1000 hours with B20 soy-based biodiesel blends and ultra-low sulfur diesel (ULSD) fuel to determine the impact of B20 on engine durability, performance, emissions, and fuel consumption. At the completion of the 1000-hour test, a thorough engine teardown evaluation of the overhead, power transfer, cylinder, cooling, lube, air handling, gaskets, aftertreatment, and fuel system parts was performed. The engine operated successfully with no biodiesel-related failures. Results indicate that engine performance was essentially the same when tested at 125 and 1000 hours of accumulated durability operation.
Technical Paper

110 Ton Payload on Two Axles with Hydro-Mechanical Drive

1966-02-01
660237
Late developments in tires and in lightweight, high horsepower engines and transmissions have enabled the earthmoving and mining industry equipment manufacturers to design and produce several types of preproduction 100-ton capacity trucks. A straight-forward approach to the design of a 110-ton end dump truck on two axles with a hydro-mechanical drive was followed by KW-Dart Truck Co. to produce a low cost per ton-mile vehicle.
Technical Paper

12 Present situation of Automated Guided Vehicle

2002-10-29
2002-32-1781
Many automated guided golf cars using the electromagnetic guide technology are used in Japan to obtain more convenient and safer golf play. Now this technology is beginning to be used outside of the golf course as an on-demand people mover system. This paper presents an example of the engineering system of automated guided golf cars along for the 2 principles of automated guided vehicle. The first principle is “the steering control system including the automatic sensitivity adjustment function”, and the other principle is “the vehicle speed control system”.
Technical Paper

120VAC Power Inverters

1983-02-01
830131
Inverters are solid state devices which change DC to 120VAC electricity. They are sufficiently rugged and reliable to make them practical for use on utility vehicles for operating thumpers, tools, lights and induction motor loads. The SCR type rather than the transistor type inverter is generally required for inductive and reactive loads. Static inverters operate from battery input. They provide power without running an engine, but are limited by battery capacity so work best in intermittent load applications. Dynamic inverters operate from alternator input and will handle continuous loads to 7200 watts with truck engine running.
Technical Paper

125cc Small Engine Fuel Injection System with Low Emissions Solutions

2004-09-27
2004-32-0094
In many countries of the world, carburetor motorcycles are the major transportation system for people. The large volumes of these motorcycles contribute to high levels of urban emissions and this fact promotes the relevant emissions regulations to become more stringent. This paper presents an approach to satisfy various new emissions regulations such as Euro-III and Taiwan 4th generation emissions regulations by optimizing the 4-stroke PFI (Port Fuel Injection) engine management system (EMS) and after-treatment system.
Technical Paper

16 Optimisation of a Stratified Charge Strategy for a Direct Injected Two-Stroke Engine

2002-10-29
2002-32-1785
Direct fuel injection is becoming mandatory in two-stroke S.I. engines, since it prevents one of the major problems of these engines, that is fuel loss from the exhaust port. Another important problem is combustion irregularity at light loads, due to excessive presence of residual gas in the charge, and can be solved by charge stratification. High-pressure liquid fuel injection is able to control the mixing process inside the cylinder for getting either stratified charge at partial loads or quasi-stoichiometric conditions, as it is required at full load. This paper shows the development of this solution for a small engine for moped and light scooter, using numeric and experimental tools. In order to obtain the best charge characteristics at every load and engine speed, different combustion chambers have been conceived and studied, examining the effects of combustion chamber geometry, together with injector position and injection timing
Technical Paper

18 Gasoline CAI and Diesel HCCI: the Way towards Zero Emission with Major Engine and Fuel Technology Challenges

2002-10-29
2002-32-1787
Engines and fuels for transport as well as off-road applications are facing a double challenge: bring local pollution to the level requested by the most stringent city air quality standard reduce CO2 emission in order to minimize the global warming risk. These goals stimulate new developments both of conventional and alternative engines and fuels technologies. New combustion processes known as Controlled Auto-Ignition (CAI™) for gasoline engine and Homogeneous Charge Compression Ignition (HCCI) for Diesel engine are the subject of extensive research world wide and particularly at IFP for various applications such as passenger cars, heavy-duty trucks and buses as well as small engines. Because of the thermo-chemistry of the charge, the thermal NOx formation and the soot production are in principle much lower than in flames typical of conventional engines.
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