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Journal Article

1-D Simulation Study of Divided Exhaust Period for a Highly Downsized Turbocharged SI Engine - Scavenge Valve Optimization

2014-04-01
2014-01-1656
Fuel efficiency and torque performance are two major challenges for highly downsized turbocharged engines. However, the inherent characteristics of the turbocharged SI engine such as negative PMEP, knock sensitivity and poor transient performance significantly limit its maximum potential. Conventional ways of improving the problems above normally concentrate solely on the engine side or turbocharger side leaving the exhaust manifold in between ignored. This paper investigates this neglected area by highlighting a novel means of gas exchange process. Divided Exhaust Period (DEP) is an alternative way of accomplishing the gas exchange process in turbocharged engines. The DEP concept engine features two exhaust valves but with separated function. The blow-down valve acts like a traditional turbocharged exhaust valve to evacuate the first portion of the exhaust gas to the turbine.
Technical Paper

A Comparative Study of Knock Formation in Gasoline and Methanol Combustion Using a Multiple Spark Ignition Approach: An Optical Investigation

2024-04-09
2024-01-2105
Engine knock is a major challenge that limits the achievement of higher engine efficiency by increasing the compression ratio of the engine. To address this issue, using a higher octane number fuel can be a potential solution to reduce or eliminate the propensity for knock and so obtain better engine performance. Methanol, a promising alternative fuel, can be produced from conventional and non-conventional energy resources, which can help reduce pollutant emissions. Methanol has a higher octane number than typically gasolines, which makes it a viable option for reducing knock intensity. This study compared the combustion characteristics of gasoline and methanol fuels in an optical spark-ignition engine using multiple spark plugs. The experiment was carried out on a single-cylinder four-stroke optical engine. The researchers used a customized metal liner with four circumferential spark plugs to generate multiple flame kernels inside the combustion chamber.
Technical Paper

A Comparison of the Flow Fields Generated for Spark and Controlled Auto-ignition

2003-05-19
2003-01-1798
Valve timing strategies aimed at producing internal exhaust gas re-circulation in a conventional spark ignition, SI, engine have recently demonstrated the ability to initiate controlled auto-ignition, CAI. Essentially the exhaust valves close early, to trap a quantity of hot exhaust gases in-cylinder, and the fresh air-fuel charge is induced late into the cylinder and then mixing takes place. As a logical first step to understanding the fluid mechanics, the effects of the standard and modified valve timings on the in-cylinder flow fields under motored conditions were investigated. Laser Doppler anemometry has been applied to an optical engine that replicates the engine geometry and different valve cam timings. The cycle averaged time history mean and RMS velocity profiles for the axial and radial velocity components in three axial planes were measured throughout the inlet and compression stroke.
Technical Paper

Computational Assessment of Ammonia as a Fuel for Light-Duty SI Engines

2023-08-28
2023-24-0013
To understand key practical aspects of ammonia as a fuel for internal combustion engines, three-dimensional computational fluid dynamics (CFD) simulations were performed using CONVERGETM. A light-duty single-cylinder research engine with a geometrical compression ratio of 11.5 and a conventional pentroof combustion chamber was experimentally operated at stoichiometry. The fumigated ammonia was introduced at the intake plenum. Upon model validation, additional sensitivity analysis was performed. The combustion was modeled using a detailed chemistry solver (SAGE), and the ammonia oxidation was computed from a 38-specie and 262-reaction chemical reaction mechanism. Three different piston shapes were assessed, and it was found that the near-spark flow field associated with the piston design in combination with the tumble motion promotes faster combustion and yields enhanced engine performance.
Technical Paper

Control-Oriented Modelling of a Wankel Rotary Engine: A Synthesis Approach of State Space and Neural Networks

2020-04-14
2020-01-0253
The use of Wankel rotary engines as a range extender has been recognised as an appealing method to enhance the performance of Hybrid Electric Vehicles (HEV). They are effective alternatives to conventional reciprocating piston engines due to their considerable merits such as lightness, compactness, and higher power-to-weight ratio. However, further improvements on Wankel engines in terms of fuel economy and emissions are still needed. The objective of this work is to investigate the engine modelling methodology that is particularly suitable for the theoretical studies on Wankel engine dynamics and new control development. In this paper, control-oriented models are developed for a 225CS Wankel rotary engine produced by Advanced Innovative Engineering (AIE) UK Ltd. Through a synthesis approach that involves State Space (SS) principles and the artificial Neural Networks (NN), the Wankel engine models are derived by leveraging both first-principle knowledge and engine test data.
Technical Paper

Freevalve: Control and Optimization of Fully Variable Valvetrain-Enabled Combustion Strategies for High Performance Engines

2022-08-30
2022-01-1066
With ever stricter legislative requirements for CO2 and other exhaust emissions, significant efforts by OEMs have launched a number of different technological strategies to meet these challenges such as Battery Electric Vehicles (BEVs). However, a multiple technology approach is needed to deliver a broad portfolio of products as battery costs and supply constraints are considerable concerns hindering mass uptake of BEVs. Therefore, further investment in Internal Combustion (IC) engine technologies to meet these targets are being considered, such as lean burn gasoline technologies alongside other high efficiency concepts such as dedicated hybrid engines. Hence, it becomes of sound reason to further embrace diversity and develop complementary technologies to assist in the transition to the next generation hybrid powertrain. One such approach is to provide increased valvetrain flexibility to afford new degrees of freedom in engine operating strategies.
Technical Paper

Freevalve: Control and Optimization of Fully Variable Valvetrain-Enabled Combustion Strategies for Steady-State Part Load Performance and Transient Rise Times

2023-04-11
2023-01-0294
In passenger car development, extreme ICE downsizing trends have been observed over the past decade. While this comes with fuel economy benefits, they are often obtained at the expense of Brake Mean Effective Pressure (BMEP) rise time in transient engine response. Through advanced control strategies, the use of Fully Variable Valvetrain (FVVT) technologies has the potential to completely mitigate the associated drivability-penalizing constraints. Adopting a statistical approach, key part load performance engine parameters are analyzed. Design-of-Experiment data is generated using a validated GT-Power model for a Freevalve-converted turbocharged Ultraboost engine. Subsequently, MathWorks' Model Based Calibration (MBC) toolbox is utilized to interpret the data through model fitments using neural network models of optimized architectures.
Journal Article

Further Investigations into the Benefits and Challenges of Eliminating Port Overlap in Wankel Rotary Engines

2021-04-06
2021-01-0638
In a previous study it was shown that a production vehicle employing a Wankel rotary engine, the Mazda RX-8, was easily capable of meeting much more modern hydrocarbon emissions than it had been certified for. It was contended that this was mainly due to its provision of zero port overlap through its adoption of side intake and exhaust ports. In that earlier work a preliminary investigation was conducted to gauge the impact of adopting a zero overlap approach in a peripherally-ported Wankel engine, with a significant reduction in performance and fuel economy being found. The present work builds on those initial studies by taking the engine from the vehicle and testing it on an engine dynamometer. The results show that the best fuel consumption of the engine is entirely in line with that of several proposed dedicated range extender engines, supporting the contention that the Wankel engine is an excellent candidate for that role.
Journal Article

Initial Investigations into the Benefits and Challenges of Eliminating Port Overlap in Wankel Rotary Engines

2020-04-14
2020-01-0280
The Wankel rotary engine historically found limited success in automotive applications due in part to poor combustion efficiency and challenges around emissions. This is despite its significant advantages in terms of power density, compactness, vibrationless operation, and reduced parts count in relation to the 4-stroke reciprocating engine, which is now-dominant in the automotive market. A large part of the reason for the poor fuel economy and high hydrocarbon emissions of the Wankel engine is that there is a very significant amount of overlap when the ports are opened and/or closed by the rotor apices (so-called peripheral ports). This paper investigates the benefits of zero overlap from a production engine with this characteristic and the effect of configuring a peripherally-ported Wankel engine in such a manner.
Technical Paper

Investigation into Various Strategies to Achieve Stable Ammonia Combustion in a Spark-Ignition Engine

2023-08-28
2023-24-0040
Ammonia (NH3) is a carbon-free fuel, which could partially or completely eliminate hydrocarbon (HC) fuel demand. Using ammonia directly as a fuel has some challenges due to its low burning speed and low flammability range, which generates unstable combustion inside the combustion chamber. This study investigated the effect of two different compression ratios (CRs) of 10.5 and 12.5 on the performance of ammonia combustion by using a conventional single spark-ignition (SI) approach. It was found that at a lower CR of 10.5, the combustion was unstable even at advanced spark timing (ST) due to poor combustion characteristics of ammonia. However, increasing the CR to 12.5 improved the engine performance significantly with lower cyclic variations. In addition, this research work also observed the effect of multiple spark ignition strategies on pure ammonia combustion and compared it with the conventional SI approach for the same operating conditions.
Technical Paper

Investigations into Steady-State and Stop-Start Emissions in a Wankel Rotary Engine with a Novel Rotor Cooling Arrangement

2021-09-05
2021-24-0097
The present work investigates a means of controlling engine hydrocarbon startup and shutdown emissions in a Wankel engine which uses a novel rotor cooling method. Mechanically the engine employs a self-pressurizing air-cooled rotor system (SPARCS) configured to provide improved cooling versus a simple air-cooled rotor arrangement. The novelty of the SPARCS system is that it uses the fact that blowby past the sealing grid is inevitable in a Wankel engine as a means of increasing the density of the medium used for cooling the rotor. Unfortunately, the design also means that when the engine is shutdown, due to the overpressure within the engine core and the fact that fuel vapour and lubricating oil are to be found within it, unburned hydrocarbons can leak into the combustion chambers, and thence to the atmosphere via either or both of the intake and exhaust ports.
Technical Paper

Investigations into the Effects of Spark Plug Location on Knock Initiation by using Multiple Pressure Transducers

2021-09-21
2021-01-1159
Despite a long history of development, modern spark-ignition (SI) engines are still restricted in obtaining higher thermal efficiency and better performance by knock. Knocking combustion is an abnormal combustion phenomenon caused by the autoignition of unburned air-fuel mixture ahead of the propagating flame front. This work describes investigations into the significance of spark plug location (with respect to inlet and exhaust valve position) on the knock formation mechanism. To facilitate the investigation, four spark plugs were installed in a specialized liner at four equispaced distinct locations to propagate flames from those locations, which provoked a distinct flame propagation from each and thus individual autoignition profiles. Six pressure transducers were arranged to precisely record the pressure oscillations, knock intensities, and combustion characteristics.
Technical Paper

Ionisation and Ionisation Rate of a Two-Stroke HCCI Engine Fuelled with E85 for Control Feedback

2010-04-12
2010-01-1247
Homogenous Charge Compression Ignition (HCCI) combustion phasing and stability provides a challenging control problem over conventional combustion technologies of Spark Ignition (SI) and Compression Ignition (CI). Due to the auto ignition nature of the HCCI combustion there are no direct methods for actuation, the combustion and the phasing relies on indirect methods. This in itself creates a nonlinear dynamic problem between the relationships of control actuators and the combustion behavior. In order to control the process, an accurate feedback signal is necessary to determine the state of the actual combustion process. Ideally to ensure that combustion remains stable and phased correctly an in-cylinder feedback of each cylinder for multi cylinder engines would be preferable. Feedback has been seen in studies using piezoelectric pressure sensors for visually monitoring the pressure in the combustion chamber. This is expensive and requires redesign of the combustion chamber.
Technical Paper

Mass Benefit Analysis of 4-Stroke and Wankel Range Extenders in an Electric Vehicle over a Defined Drive Cycle with Respect to Vehicle Range and Fuel Consumption

2019-04-02
2019-01-1282
The gradual push towards electric vehicles (EV) as a primary mode of transport has resulted in an increased focus on electric and hybrid powertrain research. One answer to the consumers’ concern over EV range is the implementation of small combustion engines as generators to supplement the energy stored in the vehicle battery. Since these range extender generators have the opportunity to run in a small operating window, some engine types that have historically struggled in an automotive setting have the potential to be competitive. The relative merits of two different engine options for range extended electric vehicles are simulated in vehicle across the WLTP drive cycle. The baseline electric vehicle chosen was the BMW i3 owing to its availability as an EV with and without a range extender gasoline engine.
Technical Paper

Multiple Spark Ignition Approach to Burn Ammonia in a Spark-Ignition Engine: An Optical Study

2023-04-11
2023-01-0258
The future of the internal combustion (IC) engine relies on carbon-free fuels to mitigate climate change. Ammonia (NH3) is a promising carbon-free fuel, which can be used as an energy carrier for hydrogen (H2) and directly as a combustible fuel inside the engines. However, burning pure ammonia fuel is difficult due to its low flammability, burning velocity, and consequently large cycle-to-cycle variation. This study used a multiple-spark-plug approach to burn pure ammonia gas with reduced combustion duration and higher engine power output. The natural flame luminosity (NFL) imaging method was used to capture the multiple flames initiated by various ignition sites. In order to perform the experiment a customized liner having four spark plugs installed at equal spacing to each other, and to compare the results with conventional spark-ignition (SI) conditions, one spark plug was mounted at the center of the cylinder head.
Technical Paper

Numerical Investigation of the Effects of Piston Design and Injection Strategy on Passive Pre-chamber Enrichment

2022-08-30
2022-01-1041
The pre-chamber combustion can extend the lean limit of internal combustion engines (ICE) and hence increase their overall efficiency. Compared to active pre-chambers equipped with an auxiliary fuel supply system, passive pre-chambers have lower manufacturing costs and require minimal or no design modifications to the conventional spark plug engines. The major challenge of the passive pre-chamber is to extend the lean limit as much as the active pre-chamber. Computational fluid dynamics (CFD) simulations were conducted on a light-duty single-cylinder engine geometry fitted with a passive pre-chamber and using iso-octane as fuel to investigate and optimize the passive pre-chamber fuel enrichment through the pre-chamber nozzles. The non-reacting flow simulations were performed from the intake valve open (IVO) to spark timing.
Journal Article

Observations on the Measurement and Performance Impact of Catalyzed vs. Non Catalyzed EGR on a Heavily Downsized DISI Engine

2014-04-01
2014-01-1196
Increasingly stringent regulations and rising fuel costs require that automotive manufacturers reduce their fleet CO2 emissions. Gasoline engine downsizing is one such technology at the forefront of improvements in fuel economy. As engine downsizing becomes more aggressive, normal engine operating points are moving into higher load regions, typically requiring over-fuelling to maintain exhaust gas temperatures within component protection limits and retarded ignition timings in order to mitigate knock and pre-ignition events. These two mechanisms are counterproductive, since the retarded ignition timing delays combustion, in turn raising exhaust gas temperature. A key process being used to inhibit the occurrence of these knock and pre-ignition phenomena is cooled exhaust gas recirculation (EGR). Cooled EGR lowers temperatures during the combustion process, reducing the possibility of knock, and can thus reduce or eliminate the need for over-fuelling.
Technical Paper

SuperGen - A Novel Low Costs Electro-Mechanical Mild Hybrid and Boosting System for Engine Efficiency Enhancements

2016-04-05
2016-01-0682
SuperGen is a Belt Integrated Starter Generator (B-ISG) combined with a novel electro-mechanical power split transmission system providing variable speed centrifugal supercharger capability, all in one compact package. This paper initially discusses the analysis of SuperGen application to a gasoline SUV in order to examine the BISG power and voltage mild hybrid functionality trade-off versus fuel consumption reduction on drive cycle. A significant engine down speeding was also applied based on the low speed torque enhancement afforded by SuperGen boosting capability, both transiently, and sustainably at steady state engine operation. This has been demonstrated and reported on the well-published Jaguar Land Rover (JLR) Ultraboost project.
Technical Paper

The Effects of Piston Shape in a Narrow-Throat Pre-Chamber Engine

2022-08-30
2022-01-1059
The current work utilizes computational fluid dynamics (CFD) simulations to assess the effects of different piston geometries in an active-type pre-chamber combustion engine fueled with methane. Previous works identified that the interaction of the jets with the main chamber flow and piston wall are key aspects for the local turbulent flame speed and overall burning duration. The combustion process is simulated with the G-equation model for flame propagation combined with the MZ-WSR model to determine the post-flame composition and to predict possible auto-ignition of the reactant mixture. Four setups were considered: two bowl-shaped and one flat piston, and one additional case of the flat piston with jets at wider jet angles to the cylinder axis. The results show that premature jet-wall interaction impacts the main chamber pressure build-up, turbulence, and burn rate.
Journal Article

The Lotus Range Extender Engine

2010-10-25
2010-01-2208
The paper discusses the concept, specification and performance of a new, dedicated range extender engine for plug-in series hybrid vehicles conceived and designed by Lotus Engineering. This has been undertaken as part of a consortium project called Limo Green, part-funded by the UK government. The Lotus Range Extender engine has been conceived from the outset specifically as an engine for a plug-in series hybrid vehicle, therefore being free of some of the constraints placed on engines which have to mate to conventional, stepped mechanical transmissions. The paper starts by defining the philosophical difference between an engine for range extension and an engine for a full series hybrid vehicle, a distinction which is important with regard to how much power each type must produce. As part of this, the advantages of the sparkignition engine over the diesel are outlined.
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