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Relative rollover conditions of a heavy vehicle are analyzed to establish an array of potential dynamic rollover indicators towards development of an early warning device. A relative roll instability indicator defined as Roll Safety Factor (RSF) is proposed and shown to be a highly reliable indicator regardless of vehicle configurations and operating conditions. The correlation of various potential rollover indicators with the roll safety factor are then investigated for a 5-axle tractor semi-trailer combination using a comprehensive directional dynamic analysis model to determine the reliability of the proposed indicators over a range of operating conditions. The indicators are further examined in terms of measurability, lead time, and potential for application in an early warning system. The study shows that the trailer lateral acceleration and axle roll angles are closely correlated with the RSF.

Dynamic behavior of a partly-filled liquid cargo vehicle subject to simultaneous application of cornering and braking maneuvers is investigated through computer simulation. A three-dimensional quasi-dynamic model of a partly-filled tank of circular cross-section is developed and integrated into a comprehensive three-dimensional model of an articulated vehicle to study its directional response under varying steering and braking inputs, fill volumes and road surface friction. The liquid load movement encountered under combined steering and braking is expressed in terms of variations in the instantaneous c.g. coordinates and mass moments of inertia of the liquid bulk, assuming negligible influence of fundamental slosh frequency and viscous effects.

General purpose tank vehicles often carry partial loads in view of variations in the weight density of the liquid cargo and are thus subject to slosh loads during highway manoeuvres. The magnitude of destabilizing forces and moments due to liquid slosh is strongly related to a number of vehicle and tank design factors, such as tires, suspension, articulation mechanism, weights and dimensions, tank geometry and fill level. The rollover threshold of the tank vehicle is compared to that of an equivalent rigid cargo vehicle to demonstrate the destabilizing effects of liquid slosh. The rollover threshold of the tank vehicle is evaluated for a number of tank design factors. Influence of tank size and cross-section on the rollover threshold of the tank vehicles is investigated. The study concludes that the lateral load shift and thus the rollover threshold is strongly related to the tank cross-section geometry.

A generic tank cross-section is formulated to describe the geometry of currently used tanks in transportation of fuel oils and bulk liquids, and to explore optimal tank geometry for enhancement of roll stability limit of tank vehicle combinations. The tank periphery, composed of 8 circular arcs symmetric about the vertical axis, allows more design flexibility in view of the roll stability limits than the conventional tank shapes. A shape optimization problem is formulated to minimize the overturning moment imposed on the vehicle due to c.g. height of the liquid load, and the lateral and vertical movement of the liquid bulk within the partly filled tank. Different optimal tank cross-sections are proposed corresponding to varying fill conditions, while the total cross-sectional area, overall height and overall width are constrained to specified values.

An Active Independent Front Steering (AIFS) offers attractive potential for realizing improved directional control performance compared to the conventional Active Front Steering (AFS) system, particularly under more severe steering maneuvers. The AIFS control strategy adjusts the wheel steer angles in an independent manner so as to utilize the maximum available adhesion at each wheel/road contact and thereby compensate for cornering loss caused by the lateral load transfer. In this study, the performance potentials of AIFS are explored for vehicles experiencing greater lateral load transfers during steering maneuvers such as partly-filled tank trucks. A nonlinear yaw plane model of a two-axle truck with limited roll degree-of-freedom is developed to study the performance potentials of AIFS under different cargo fill conditions.