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Technical Paper

3D Simulationson Premixed Laminar Flame Propagation of iso-Octane/Air Mixture at Elevated Pressure and Temperature

2015-03-10
2015-01-0015
This paper aims to validate chemical kinetic mechanisms of surrogate gasoline three components fuel by calculating one-dimensional laminar burning velocity of iso-octane/air mixture. Next, the application of level-set method on premixed combustion without consideration the effect of turbulence eddies on flame front is also studied in three-dimensional computational fluid dynamic (3D-CFD) simulation. In the 3D CFD simulation, there is an option to calculate laminar burning velocity by using empirical correlations, however it is applicable only for particular initial pressure and temperature in spark ignition engine cases. One-dimensional burning velocities from lean to rich of iso-octane/air mixture are calculated by using CHEMKIN-PRO with detailed chemistry and transport phenomena as a function of different equivalence ratios, different unburnt temperature and pressure ranges.
Technical Paper

A Novel Integrated Series Hybrid Electric Vehicle Model Reveals Possibilities for Reducing Fuel Consumption and Improving Exhaust Gas Purification Performance

2021-09-21
2021-01-1244
This paper describes the development of an integrated simulation model for evaluating the effects of electrically heating the three-way catalyst (TWC) in a series hybrid electric vehicle (s-HEV) on fuel economy and exhaust gas purification performance. Engine and TWC models were developed in GT-Power to predict exhaust emissions during transient operation. These models were validated against data from vehicle tests using a chassis dynamometer and integrated into an s-HEV model built in MATLAB/Simulink. The s-HEV model accurately reproduced the performance characteristics of the vehicle’s engine, motor, generator, and battery during WLTC mode operation. It can thus be used to predict the fuel consumption, emissions, and performance of individual powertrain components. The engine combustion characteristics were reproduced with reasonable accuracy for the first 50 combustion cycles, representing the cold-start condition of the driving mode.
Journal Article

A Numerical Study of the Effects of FAME Blends on Diesel Combustion and Emissions Characteristics Using a 3-D CFD Code Combined with Detailed Kinetics and Phenomenological Soot Formation Models

2013-10-14
2013-01-2689
The objective of the present research is to analyze the effects of using oxygenated fuels (FAMEs) on diesel engine combustion and emission (NOx and soot). We studied methyl oleate (MO), which is an oxygenated fuel representative of major constituents of many types of biodiesels. Engine tests and numerical simulations were performed for 100% MO (MO100), 40% MO blended with JIS#2 diesel (MO40) and JIS#2 diesel (D100). The effects of MO on diesel combustion and emission characteristics were studied under engine operating conditions typically encountered in passenger car diesel engines, focusing on important parameters such as pilot injection, injection pressure and exhaust gas recirculation (EGR) rate. We used a diesel engine complying with the EURO4 emissions regulation, having a displacement of 2.2 L for passenger car applications. In engine tests comparing MO with diesel fuel, no effect on engine combustion pressure was observed for all conditions tested.
Technical Paper

A Numerical Study on Predicting Combustion Chamber Wall Surface Temperature Distributions in a Diesel Engine and their Effects on Combustion, Emission and Heat Loss Characteristics by Using a 3D-CFD Code Combined with a Detailed Heat Transfer Model

2015-09-01
2015-01-1847
A three-dimensional computational fluid dynamics (3D-CFD) code was combined with a detailed combustion chamber heat transfer model. The established model allowed not only prediction of instantaneous combustion chamber wall surface temperature distributions in practical calculation time but also investigation of the characteristics of combustion, emissions and heat losses affected by the wall temperature distributions. Although zero-dimensional combustion analysis can consider temporal changes in the heat transfer coefficient and in-cylinder gas temperature, it cannot take into account the effect of interactions between spatially distributed charge and wall temperatures. In contrast, 3D-CFD analysis can consider temporal and spatial changes in both parameters. However, in most zero-/multi- dimensional combustion analyses, wall temperatures are assumed to be temporally constant and spatially homogeneous.
Technical Paper

A Study on Prediction of Unburned Hydrocarbons in Active Pre-chamber Gas Engine: Combustion Analysis Using 3D-CFD by Considering Wall Quenching Effects

2021-09-05
2021-24-0049
To reproduce wall quenching phenomena using 3D-CFD, a wall quenching model was constructed based on the Peclet number. The model was further integrated with the flame propagation model. Combustion analysis showed that that a large amount of unburned hydrocarbons (UHCs) remained in the piston clevis and small gaps. Furthermore, the model was capable of predicting the increase in UHC emissions when there was a delay in the ignition time. The flame front cells were plotted on Peters' premixed turbulent combustion diagram to identify transitions in the combustion states. It was found that the flame surface transitioned from corrugated flamelets through thin reaction zones to wrinkled flamelets and further to laminar flamelets, which led to wall quenching. The turbulent Reynolds number (Re) decreased rapidly due to the increase in laminar flame speed and flame thickness and the decrease in turbulent intensity and turbulent scale.
Journal Article

An Investigation on the Ignition Characteristics of Lubricant Component Containing Fuel Droplets Using Rapid Compression and Expansion Machine

2016-10-17
2016-01-2168
With the development of downsized spark ignition (SI) engines, low-speed pre-ignition (LSPI) has been observed more frequently as an abnormal combustion phenomenon, and there is a critical need to solve this issue. It has been acknowledged that LSPI is not directly triggered by autoignition of the fuel, but by some other material with a short ignition delay time. It was previously reported that LSPI can be caused by droplets of lubricant oil intermixed with the fuel. In this work, the ignition behavior of lubricant component containing fuel droplets was experimentally investigated by using a constant volume chamber (CVC) and a rapid compression and expansion machine (RCEM), which enable visualization of the combustion process in the cylinder. Various combinations of fuel compositions for the ambient fuel-air mixture and fractions of base oil/metallic additives/fuel for droplets were tested.
Technical Paper

Avoidance Algorithm Development to Control Unrealistic Operating Conditions of Diesel Engine Systems under Transient Conditions

2021-09-05
2021-24-0025
Emission regulations are becoming tighter, and Real Driving Emissions (RDE) is proposed as a testing cycle for evaluating modern engine emissions under a wide operation range. For this reason, engine manufacturers have been developing a method to effectively assess engine performances and emissions under a wide range of transient conditions. Transient engine performances can be evaluated efficiently by applying time-series data created by chirp signals. However, when the time-series data produced by the chirp signal are used directly, the engine hardware may damage, and emission performances deteriorate drastically. It is therefore essential to develop a method to avoid these undesirable operating conditions. This work aims to develop an algorithm to avoid such unrealistic operation conditions for engine performance evaluation. A virtual diesel engine (VDE) model is developed based on a four-cylinder engine using GT-POWER software.
Technical Paper

Development and Comparison of Virtual Sensors Constructed using AI Techniques to Estimate the Performances of IC Engines

2022-08-30
2022-01-1064
Alternative propulsion systems such as renewable fuels and electric powertrains are expensive; thus, efficient internal combustion engines (ICE) with hybrid powertrains still play significant roles in the transportation fleet in the coming decades. Modern engine technologies have been adopted to meet stringent emissions and fuel economy standards. As a result, engine control systems are becoming more complex. Furthermore, as ICE control parameters increase exponentially, engine calibration and design become bottlenecks in the development process. While a map-based feed-forward control method is a current de facto standard in combustion control, online closed-loop feedback control can improve engine performance and robustness. However, adding physical sensors to measure the various data for the online feedback control and calibration increase the vehicle cost.
Technical Paper

Development and Improvement of an Ultra Lightweight Hybrid Electric Vehicle

2003-03-03
2003-01-2011
An experimental ultra lightweight compact vehicle named “the Waseda Future Vehicle” has been designed and developed, aiming at a simultaneous achievement of low exhaust gas emissions, high fuel economy and driving performance. The vehicle is powered by a dual-type hybrid system having a SI engine, electric motor and generator. A high performance lithium-ion battery unit is used for electricity storage. A variety of driving cycles were reproduced using the hybrid vehicle on a chassis dynamometer. By changing the logics and parameters in the electronic control unit (ECU) of the engine, a significant improvement in emissions was possible, achieving a very high fuel economy of 34 km/h at the Japanese 10-15 drive mode. At the same time, a numerical simulation model has been developed to predict fuel economy. This would be very useful in determining design factors and optimizing operating conditions in the hybrid power system.
Journal Article

Effect of Ethanol on Knock in Spark Ignition Gasoline Engines

2008-09-09
2008-32-0020
This study examines the effects of ethanol content on engine performances and the knock characteristics in spark ignition gasoline engine under various compression ratio conditions by cylinder pressure analysis, visualization and numerical simulation. The results confirm that increasing the ethanol content provides for greater engine torque and thermal efficiency as a result of the improvement of knock tolerance. It was also confirmed that increasing the compression ratio together with increasing ethanol content is effective to overcome the shortcomings of poor fuel economy caused by the low calorific value of ethanol. Further, the results of one dimensional flame propagation simulation show that ethanol content increase laminar burning velocity. Moreover, the results of visualization by using a bore scope demonstrate that ethanol affects the increase of initial flame propagation speed and thus helps suppress knock.
Technical Paper

Effects of Partial Oxidation in an Unburned Mixture on a Flame Stretch under EGR Conditions

2021-09-21
2021-01-1165
The purpose of the present study is to find a way to extend a combustion stability limit for diluted combustion in a spark-ignition (SI) gasoline engine which has a high compression ratio. This paper focuses on partial oxidation in an unburned mixture which is observed in the high compression engine and clarifies the effect of partial oxidation in an unburned mixture on the behavior of a flame stretch and the extinction limit. The behavior of the flame stretch was simulated using the detailed chemical kinetics simulation with the opposed-flow flame reactor model. In the simulation, the reactants which have various reaction progress variables were examined to simulate the flame stretch and extinction under the partial oxidation conditions. The mixtures were also diluted by complete combustion products which represent exhaust gas recirculation (EGR).
Technical Paper

Experimental Study on Unregulated Emission Characteristics of Turbocharged DI Diesel Engine with Common Rail Fuel Injection System

2003-10-27
2003-01-3158
In this study, we selected four unregulated emissions species, formaldehyde, benzene, 1,3-butadiene and benzo[a]pyrene to research the emission characteristics of these unregulated components experimentally. The engine used was a water-cooled, 8-liter, 6-cylinder, 4-stroke-cycle, turbocharged DI diesel engine with a common rail fuel injection system manufactured for the use of medium-duty trucks, and the fuel used was JIS second-class light gas oil, which is commercially available as diesel fuel. The results of experiments indicate as follows: formaldehyde tends to be emitted under the low load condition, while 1,3-butadiene is emitted at the low engine speed. This is believed to be because 1,3-butadiene decomposes in a short time, and the exhaust gas stays much longer in a cylinder under the low speed condition than under the high engine speed one. Benzene is emitted under the low load condition, as it is easily oxidized in high temperature.
Technical Paper

Improvement of Combustion and Exhaust Gas Emissions in a Passenger Car Diesel Engine by Modification of Combustion Chamber Design

2006-10-16
2006-01-3435
Three types of combustion chamber configurations (Types A, B, and C) with compression ratio lower than that of the baseline were tested for improved performance and exhaust gas emissions from an inline-four-cylinder 1.7-liter common-rail diesel engine manufactured for use with passenger cars. First, three combustion chambers were examined numerically using CFD code. Second, engine tests were conducted by using Type B combustion chamber, which is expected to have the best performance and exhaust gas emissions of all. As a result, 80% of NOx emissions at both low and medium loads at 1500 rpm, the engine speed used frequently in the actual city driving, improved with nearly no degradation in smoke emissions and brake thermal efficiency. It was shown that a large amount of cooled EGR enables NOx-free combustion with long ignition delay.
Technical Paper

Improvement of Combustion in a Dual Fuel Natural Gas Engine with Half the Number of Cylinders

2003-05-19
2003-01-1938
A dual fuel natural gas diesel engine suffers from remarkably lower thermal efficiency and higher THC, CO emissions at lower load because of its lower burned mass fraction caused by the lean pre-mixture. To overcome this inevitable disadvantage at lower load, two methods of reducing the number of operating cylinders were examined. One method was to use the two cylinders operation while the second one was to use the quasi-two cylinders operation. As a result, it was found that the unburned hydrocarbons and CO emissions could be favorably reduced with the improvement of thermal efficiency by reducing the number of cylinders to half for a dual fuel natural gas diesel engine. Moreover, it was also found that the quasi-two cylinders operation could improve the torque fluctuation more compared to the two cylinders operation.
Technical Paper

Influence of Diesel Post Injection Timing on HC Emissions and Catalytic Oxidation Performance

2006-10-16
2006-01-3442
For diesel emission control systems containing a Diesel Oxidation Catalyst (DOC) and a Catalyzed Soot Filter (CSF) the DOC is used to oxidize the additional fuel injected into the cylinder and/or the exhaust pipe for the purpose of increasing the CSF inlet temperature during the soot regeneration. Hydrocarbon (HC) oxidation performance of the DOC is affected by HC species as well as a catalyst design, i.e., precious metal species, support materials and additives. How engine-out HC species vary as a function of fuel supply conditions is not well understood. In addition, the relationship between catalyst design and oxidation activity of different hydrocarbon species requires further study. In this study, diesel fuel was supplied by in-cylinder, post injection and exhaust HC species were measured by a gas chromatograph-mass spectrometry (GC-MS) and a gas analyzer. The post injection timing was set to either 73°, 88° or 98° ATDC(after top dead center).
Technical Paper

Machine Learning Application to Predict Turbocharger Performance under Steady-State and Transient Conditions

2021-09-05
2021-24-0029
Performance predictions of advanced turbocharged engines are becoming difficult because conventional engine models are built using performance map data of turbochargers with a proportional integral derivative (PID) controller. Improving prediction capabilities under transient test cycles or real driving conditions is a challenging task. This study applies a machine learning technique to predict turbocharger performances with high accuracy under steady-state and transient conditions. The manipulated signals of engine speed and torque created based on Compressed High-Intensity Radiated Pulse (Chirp signal) and Amplitude-modulated Pseudo-Random Binary Signal (APRBS) are used as inputs to the engine testbed. Data from the engine experiments are used as training data for the AI-based turbocharger model. High prediction accuracy of the AI turbocharger model is achieved with the co-efficient of determination in the model, and cross-validation results are higher than 0.8.
Technical Paper

Mixture formation and combustion characteristics of directly injected LPG spray

2003-05-19
2003-01-1917
It has been recognized that alternative fuels such as liquid petroleum gas (LPG) has less polluting combustion characteristics than diesel fuel. Direct-injection stratified-charge combustion LPG engines with spark-ignition can potentially replace conventional diesel engines by achieving a more efficient combustion with less pollution. However, there are many unknowns regarding LPG spray mixture formation and combustion in the engine cylinder thus making the development of high-efficiency LPG engines difficult. In this study, LPG was injected into a high pressure and temperature atmosphere inside a constant volume chamber to reproduce the stratification processes in the engine cylinder. The spray was made to hit an impingement wall with a similar profile as a piston bowl. Spray images were taken using the Schlieren and laser induced fluorescence (LIF) method to analyze spray penetration and evaporation characteristics.
Technical Paper

Modeling of Diesel Engine Components for Model-Based Control (First Report): The construction and validation of a model of the Air Intake System

2011-08-30
2011-01-2066
Model based control design is an important method for optimizing engine operating conditions so as to simultaneously improve engines' thermal efficiency and emission profiles. Modeling of intake system that includes an intake throttle valve, an EGR valve and a variable geometry turbocharger was constructed based on conservation laws combined with maps. Calculated results were examined the predictive accuracy of fresh charge mass flow, EGR rate and boost pressure.
Technical Paper

Modeling of Diesel Engine Components for Model-Based Control (Second Report): Prediction of Combustion with High Speed Calculation Diesel Combustion Model

2011-08-30
2011-01-2044
This paper describes the development of a High Speed Calculation Diesel Combustion Model that predicts combustion-related behaviors of diesel engines from passenger cars. Its output is dependent on the engine's operating parameters and on input from on-board pressure and temperature sensors. The model was found to be capable of predicting the engine's in-cylinder pressure, rate of heat release, and NOx emissions with a high degree of accuracy under a wide range of operating conditions at a reasonable computational cost. The construction of this model represents an important preliminary step towards the development of an integrated Model Based Control system for controlling combustion in diesel engines used in passenger cars.
Technical Paper

Numerical Methods on VVA and VCR Concepts for Fuel Economy Improvement of a Commercial CNG Truck

2020-09-15
2020-01-2083
Natural gas has been used in spark-ignition (SI) engines of natural gas vehicles (NGVs) due to its resource availability and stable price compared to gasoline. It has the potential to reduce carbon monoxide emissions from the SI engines due to its high hydrogen-to-carbon ratio. However, short running distance is an issue of the NGVs. In this work, methodologies to improve the fuel economy of a heavy-duty commercial truck under the Japanese Heavy-Duty Driving Cycle (JE05) is proposed by numerical 1D-CFD modeling. The main objective is a comparative analysis to find an optimal fuel economy under three variable mechanisms, variable valve timing (VVT), variable valve actuation (VVA), and variable compression ratio (VCR). Experimental data are taken from a six-cylinder turbocharged SI engine fueled by city gas 13A. The 9.83 L production engine is a CR11 type with a multi-point injection system operated under a stoichiometric mixture.
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