Search Results

This paper details the development of an abdominal injury assessment device for loading due to belt restraint submarining in the Hybrid III family of dummies. The design concept and criteria, response criteria, choice of injury criterion, and validation are explained. Conclusions of this work are: 1) Abdominal injury assessment for belt loading due to submarining is now possible in the Hybrid III family of dummies. 2) The abdomen developed has biofidelity in its force deflection characteristics for belt loading, is capable of detecting the occurrence of submarining, and can be used to determine the probability of abdominal injury when submarining occurs. 3) Installation of the abdomen in the Hybrid III dummy does not change the dummy kinematics when submarining does not occur. 4) When submarining does occur, the dummy kinematics are very similar to baseline Hybrid III kinematics, except for torso angle.

The purpose of this study was to investigate approaches evaluating the performance of safety systems in crash tests and by analytical simulations. The study was motivated by the need to consider the adequacy of injury criteria and tolerance levels in FMVSS 208 measuring safety performance of restraint systems and supplements. The study also focused on additional biomechanical criteria and performance measures which may augment FMVSS 208 criteria and alternative ways to evaluate dummy responses rather than by comparison to a tolerance level. Additional analysis was conducted of dummy responses from barrier crash and sled tests to gain further information on the performance of restraint systems. The analysis resulted in a new computer program which determined several motion and velocity criteria from measurements made in crash tests.

Blunt impacts to the back of the torso can occur in vehicle crashes due to interaction with unrestrained occupants, or cargo in frontal crashes, or intrusion in rear crashes, for example. Six pendulum tests were conducted on the back of an instrumented 50th percentile male Hybrid III ATD (Anthropomorphic Test Device) to determine kinematic and biomechanical responses. The impact locations were centered with the top of a 15-cm diameter impactor at the T1 or at T6 level of the thoracic spine. The impact speed varied from 16 to 24 km/h. Two 24 km/h tests were conducted at the T1 level and showed repeatability of setup and ATD responses. The 16 and 24 km/h tests at T1 and T6 were compared. Results indicated greater head rotation, neck extension moments and neck shear forces at T1 level impacts. For example, lower neck extension was 2.6 times and 3.8 times greater at T1 versus T6 impacts at 16 and 24 km/h, respectively.

Side impact pendulum tests were conducted on Eurosid I and Biosid to assess the biofidelity of the thorax, abdomen and pelvis, and determine injury tolerance levels. Each body region was impacted at 4.5, 6.7, and 9.4 m/s using test conditions which duplicate cadaver impacts with a 15 cm flat-circular 23.4 kg rigid mass. The cadaver database establishes human response and injury risk assessment in side impact. Both dummies showed better biofidelity when compared to the lowest-speed cadaver response corridor. At higher speeds, peak force was substantially higher. The average peak contact force was 1.56 times greater in Biosid and 2.19 times greater in Eurosid 1 than the average cadaver response. The Eurosid I abdomen had the most dissimilar response and lacks biofidelity. Overall, Biosid has better biofidelity than Eurosid I with an average 21% lower peak load and a closer match to the duration of cadaver impact responses for the three body regions.

This paper contains a review of current information on biological structure, material properties and failure characteristics of bone, articular cartilage, ligament and tendon. The load-deformation response of biological tissues is presented with particular reference to the microstructure of the material. Although many of the tissues have been characterized as linear, elastic and isotropic materials, they actually have a more complicated response to load, which includes stiffening with increasing strain, inelastic yield, and strain rate sensitivity. Failure of compact and cancellous bone depends on the rate, type, and direction of loading. Soft biological tissues are vlscoelastie and exhibit a higher load tolerance with an increasing rate of loading. The paper includes a discussion on the basic principles of biomechanics and emphasizes material properties and failure characteristics of biological tissues subjected to impact loading.

Life threatening chest injury can involve partial or full tears of the aorta. Investigations of fatal injuries in automobile accidents indicate that aortic trauma occurs in 10-20% of the cases. The major sites of aortic trauma include the aortic isthmus, the root, and the aortic insertion at the diaphragm - all of which are points of aortic tethering. The biomechanics of the injury process involve stretching of the vessel from points of tethering and hydrodynamic increases in blood pressure, which stretch the tissue to failure at a strain of about 150%. The non-isotropic stretch response of aortic tissue is discussed with reference to the frequent transverse orientation of the laceration. Congenital and pathophysiological conditions also influence the failure characteristics of the tissue. The significant factors associated with traumatic injury of the aorta are discussed in this review paper which is based on published technical information.

Knee bolsters on the lower instrument panel have been designed to control occupant kinematics during sudden deceleration. However, a wide variability in car occupant anthropometry and choice of seating posture indicates that lower-extremity contacts with the impingement bolster could predominantly load the flexed leg through the knee (acting through the femur) or through the tibia (acting through the knee joint). Potential injuries associated with these types of primary loading may vary significantly and an understanding of potential trauma mechanisms is important for proper occupant restraint.

Obesity rates are reaching an epidemic worldwide. In the US, nearly 40 million people are obese. The automotive safety community is starting to question the impact of obesity on occupant protection. This study investigates fatality and serious injury risks for front-seat occupants by Body Mass Index (BMI). NASS-CDS data was analyzed for calendar years 1993-2004. Occupant exposure and injury was divided in seven BMI categories with obese defined as those with BMI ≥ 30 kg/m2. Injuries were studied for drivers and right-front passengers and included analysis of lap-shoulder belted and unbelted occupants. The results show that obese occupants have a higher fatality risk compared to normal BMI occupants; morbidly obese occupants (BMI ≥ 40 kg/m2) have 2.25 times higher fatality risk (1.15% v 0.51%). The fatality risk for belted obese drivers was 0.29%, which was 6.7 times lower than the 1.94% for those unbelted. These rates are similar to other BMI occupants.

The purpose of this study was to replace the axial deforming elements in the current EUROSID dummy with spring steel ribs and attached damping material to provide improved biofidelity in the lateral chest impact response. This report provides a description of the design, construction, and evaluation of the modified EUROSID chest for injury assessment in side impact crashes. Three spring steel ribs were designed to provide stiffness and deflections of 120 mm when attached to the block on the spine of the EUROSID dummy. Damping material was epoxied to the ribs and the system provided biofidelity in the lateral impact response for blunt impact loading at 4.3 m/s and 6.7 m/s. The new design provides significantly reduced inertia of the near side rib cage, elastic and viscous properties that are representative of the lateral human response and the ability to measure the deflection response of the rib cage for injury assessment with the Viscous response.

Airbags and safety belts are now viewed as complements for occupant protection in a crash. There is also a view that no single solution exists to ensure safety and that a system of protective technologies is needed to maximize safety in the wide variety of real automotive crashes. This paper compares the fatality prevention effectiveness, and biomechanical principles of occupant restraint systems. It focuses on the effectiveness of various systems in preventing fatal injury assuming the restraint is available and used. While lap-shoulder belts provide the greatest safety, airbags protect both belted and unbelted occupants.

Door armrests of different crush properties and placement were evaluated in a series of side impact sled tests. Three armrest designs were fabricated with an identical shape but different crush force. The crush properties covered a range in occupant protection systems based on knowledge of human tolerance in side impacts. With BioSID, the softest armrest produced the lowest compression and Viscous responses, and the probability of AIS 4+ injury was below 1%. The compression-based responses increased significantly in tests with armrests of a higher crush force. The profile of the stiffer armrests clearly protruded into the dummy, and the probability of serious injury was 86%-100% based on compression. With SID, the lowest TTI(d) was with the intermediate stiffness armrest. The SID dummy and TTI(d) criterion indicated a 4%-8% probability of AIS 4+ injury for all test conditions and armrest designs.

Since more occupants are using rear seats of vehicles, a better understanding of priorities for rear occupant protection is needed as future safety initiatives are considered. A two-part study was conducted on occupant injuries in rear seating positions. In Part I, adult and teenage occupants ≥13 years of age are investigated. In Part II, children aged 4-12 years old and toddlers and infants aged 0-3 are studied separately because of the use of infant and child seats and boosters involve different injury mechanisms and tolerances. The objectives of this study on adult and teenager, rear-seated occupants (≥13 years old) are to: 1) review accident data, 2) identify the distribution of rear occupants, and 3) analyze injury risks in various crash modes, including rollovers, frontal, side and rear impacts. Three databases were investigated: NASS-CDS, GES and FARS.

Child safety continues to be an important issue in automotive safety for many reasons, including reported cases of serious injury from airbag deployments. As a result of extensive public education campaigns, most children are now placed in rear seats of vehicles. Accordingly, a more precise understanding of rear-seat occupant protection is developing as the second and third rows have become the primary seating area for children in SUVs, vans and passenger cars. The objective of this study was to review field crash and injury data from rear seats, identify the distribution of children and infants in rear seats, and analyze injury risks in various crash modes. The database used was the 1991-1999 NASS-CDS. When looking at crash configurations for 1st and 2nd row children, rollover crashes involved the highest incidence of MAIS 3+ injury, followed by frontal and side impacts. Lap-shoulder belt usage was similar for 1st and 2nd row children.

This paper covers the development of the General Motors Energy Absorbing Steering System beginning with the work of the early crash injury pioneers Hugh DeHaven and Colonel John P. Stapp through developments and introduction of the General Motors energy absorbing steering system in 1966. evaluations of crash performance of the system, and further improvement in protective function of the steering assembly. The contributions of GM Research Laboratories are highlighted, including its safety research program. Safety Car, Invertube, the biomechanic projects at Wayne State University, and the thoracic and abdominal tolerance studies that lead to the development of the Viscous Injury Criterion and self-aligning steering wheel.

The timing of liver laceration in swine during the course of a blunt impact was investigated. The swine were impacted on the upper abdomen by the lower segment of a steering wheel at 6, 9 and 12 m/s. The degree of compression in each impact was controlled independently from 10 to 50%. By varying when “the punch of an impact was pulled,” we reproduced progressive segments of a longer duration blunt impact. Autopsy of the subjects demonstrated that lacerations were initiated after 8 ms of loading at 9 m/s and 6 ms of loading at 12 m/s. The time of injury was concurrent with the time when the Viscous response exceeded a threshold of 1.2 m/s in our specimens. The Viscous injury criterion, defined as the peak Viscous response, was found to be the best predictor of liver laceration. We conclude that the Viscous response relates to the actual etiology of injury, in addition to being an excellent correlative measure.

Barrier crash simulations with a torsobelted Part 572 dummy were conducted to determine the influence of knee bolster crush orientations of 0°–60° on lower extremity restraint. Responses from two sled velocity and mean deceleration severities were investigated: 6.6 m/s at 7.5 g and 13.5 m/s at 13.9 g. The dummy’s knees were prepositioned 10 cm from individual experimental bolsters, which crushed along a predetermined axis. Bolster orientation had only a minor effect on the level of peak dummy femur, and resultant knee bolster reaction load and on lower extremity kinematics of the torsobelted occupant; however, the local loading of the knee and level of tibial compression were significantly influenced.

The primary purpose of this parameter study was to carefully document occupant dynamics in well-controlled sled tests for comparison with simulated responses from the MVMA-2D analytical model. The test involved a Part 572 dummy exposed to a frontal deceleration while on a bucket seat and restrained by a lap-shoulder belt system. The length of belt webbing was incrementally increased from a snug configuration by as much as 30 cm. The addition of webbing increased the forward excursion, velocity, and acceleration of the head, chest, and hip without affecting the peak tension in the belt segments of the restraint system. Belt tension was identified as a poor measure of the horizontal load on the chest due to significant reaction forces in the lateral and vertical direction at the belt anchorages.

Sled tests were conducted at farside oblique angles of 15°, 45°, and 75° with a Part 572 dummy restrained by a conventional driver lap/shoulder belt system or a preinflated driver inflatable restaint. Occupant dynamics were compared in similar tests where an inboard energy absorbing lateral restraint of the upper torso was or was not used. It can be concluded that the seat wing improves the control of the dummy's dynamics in oblique impacts by directing the occupant's motion more forward into the restraint system, thereby taking more advantage of the restraining potential of the shoulder belt or inflatable restraint in controlling the deceleration of the dummy and enhancing the benefit of the restraint system. However, additional factors associated with the use of a seat wing remain to be investigated including the effect of impact force on the occupant, interaction with out-of-position occupants and comfort/convenience.

Objective: This study analyzes rear sled tests with a 95th% male and 5th% female Hybrid III dummy in various seating positions on ABTS (All Belt to Seat) seats in severe rear impact tests. Dummy interactions with the deforming seatback and upper body extension around the seat frame are considered. Methods: The 1st series involved an open sled fixture with a Sebring ABTS seat at 30 mph rear delta V. A 95th% Hybrid III dummy was placed in four different seating positions: 1) normal, 2) leaning inboard, 3) leaning forward and inboard, and 4) leaning forward and outboard. The 2nd series used a 5th% female Hybrid III dummy in a Grand Voyager body buck at 25 mph rear delta V. The dummy was leaned forward and inboard on a LeSabre ABTS or Voyager seat. The 3rd series used a 5th% female Hybrid III dummy in an Explorer body buck at 26 mph rear delta V. The dummy was leaned forward and inboard on a Sebring ABTS or Explorer seat.

Various surrogates and responses are available for study of the impact performance of energy absorbing steering systems in the laboratory. The relative influence of the SAE J-944 body block, the Part 572 dummy, and the GM Hybrid III dummy and of the associated thoracic responses were investigated for steering assembly impact in a series of sled tests. Not only did response amplitudes differ among the surrogates but more importantly trends in impact performance associated with modifications of the steering assembly depended on the choice of surrogate and response. The Hybrid III dummy was judged the best of the tested surrogates for study of the steering system impact performance in the laboratory, based on its more humanlike construction, impact response and expanded measurement capacity.