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In recent investigations of airbag deployments, drivers h v c reported abrasions to the face, neck, and forearms due to deploying airbags, A study of the airbag design and deployments parameters affecting the incidence and severity of abrasions caused by driver-side airbags has led to the development of a laboratory test procedure to evaluate the potential of an airbag design m cause skin injury This report describes the procedure, which is based an static deployments of airbags into a cylindrical lest fixture. The target area is covered with a material that responds to abrasion-producing events in a manner related to human skin tolerance. Test results show excellent correlation with abrasion injuries produced by airbag deployments into the skin of human volunteers.

A method has been developed to identify and document the locations of rib fractures from two-dimensional CT images obtained from occupants of crashes investigated in the Crash Injury Research Engineering Network (CIREN). The location of each rib fracture includes the vertical location by rib number (1 through 12), the lateral location by side of the thorax (inboard and outboard), and the circumferential location by five 36-degree segments relative to the sternum and spine. The latter include anterior, anterior-lateral, lateral, posterior-lateral, and posterior regions. 3D reconstructed images of the whole ribcage created from the 2D CT images using Voxar software are used to help identify fractures and their rib number. A geometric method for consistently locating each fracture circumferentially is described.

This paper presents a laboratory study of body dimensions, seated posture, and seatbelt fit for children weighing from 40 to 100 lb (18 to 45 kg). Sixty-two boys and girls were measured in three vehicle seats with and without each of three belt-positioning boosters. In addition to standard anthropometric measurements, three-dimensional body landmark locations were recorded with a coordinate digitizer in sitter-selected and standardized postures. This new database quantifies the vehicle-seated postures of children and provides quantitative evidence of the effects of belt-positioning boosters on belt fit. The data will provide guidance for child restraint design, crash dummy development, and crash dummy positioning procedures.

Relative motion between the brain and skull and brain deformation are biomechanics aspects associated with many types of traumatic brain injury (TBI). Thus far, there is only one experimental endeavor (Hardy et al., 2007) reported brain strain under loading conditions commensurate with levels that were capable of producing injury. Most of the existing finite element (FE) head models are validated against brain-skull relative motion and then used for TBI prediction based on strain metrics. However, the suitability of using a model validated against brain-skull relative motion for strain prediction remains to be determined. To partially address the deficiency of experimental brain deformation data, this study revisits the only existing dynamic experimental brain strain data and updates the original calculations, which reflect incremental strain changes. The brain strain is recomputed by imposing the measured motion of neutral density target (NDT) to the NDT triad model.

High-speed biplane x-ray and neutral density targets were used to examine brain displacement and deformation during impact. Relative motion, maximum principal strain, maximum shear strain, and intracranial pressure were measured in thirty-five impacts using eight human cadaver head and neck specimens. The effect of a helmet was evaluated. During impact, local brain tissue tends to keep its position and shape with respect to the inertial frame, resulting in relative motion between the brain and skull and deformation of the brain. The local brain motions tend to follow looping patterns. Similar patterns are observed for impact in different planes, with some degree of posterior-anterior and right-left symmetry. Peak coup pressure and pressure rate increase with increasing linear acceleration, but coup pressure pulse duration decreases. Peak average maximum principal strain and maximum shear are on the order of 0.09 for CFC 60 Hz data for these tests.

The ASPECT (Automotive Seat and Package Evaluation and Comparison Tools) manikin provides new capabilities for vehicle and seat measurement while maintaining continuity with previous practices. This paper describes how the manikin is used in the development of new designs, the audit verification of build, and in benchmarking competitive vehicles and seats. The measurement procedures are discussed in detail, along with the seat and package dimensions that are associated with the new tool.

The ASPECT program was conducted to develop new Automotive Seat and Package Evaluation and Comparison Tools. This paper presents a summary of the objectives, methods, and results of the program. The primary goal of ASPECT was to create a new generation of the SAE J826 H-point machine. The new ASPECT manikin has an articulated torso linkage, revised seat contact contours, a new weighting scheme, and a simpler, more user-friendly installation procedure. The ASPECT manikin simultaneously measures the H-point location, seat cushion angle, seatback angle, and lumbar support prominence of a seat, and can be used to make measures of seat stiffness. In addition to the physical manikin, the ASPECT program developed new tools for computer-aided design (CAD) of vehicle interiors. The postures and positions of hundreds of vehicle occupants with a wide range of body size were measured in many different vehicle conditions.

Current ATD positioning practices depend on seat track position, seat track travel range, and design seatback angle to determine appropriate occupant position and orientation for impact testing. In a series of studies conducted at the University of Michigan Transportation Research Institute, driver posture and position data were collected in forty-four vehicles. The seat track reference points currently used to position ATDs (front, center, and rear of the track) were found to be poor predictors of the average seat positions selected by small female, midsize male, and large male drivers. Driver-selected seatback angle was not closely related to design seatback angle, the measure currently used to orient the ATD torso. A new ATD Positioning Model was developed that more accurately represents the seated posture and position of drivers who match the ATD statures.

This study was conducted to resolve discrepancies and fill in gaps in the biomechanical impact response of the human abdomen to frontal impact loading. Three types of abdominal loading were studied: rigid-bar impacts, seatbelt loading, and close-proximity (out-of-position) airbag deployments. Eleven rigid-bar free-back tests were performed into the mid and upper abdomens of unembalmed instrumented human cadavers using nominal impact speeds of 6 and 9 m/s. Seven fixed-back rigid-bar tests were also conducted at 3, 6, and 9 m/s using one cadaver to examine the effects of body mass, spinal flexion, and repeated testing. Load-penetration corridors were developed and compared to those previously established by other researchers. Six seatbelt tests were conducted using three cadavers and a peak-loading rate of 3 m/s. The seatbelt loading tests were designed to maximize belt/abdomen interaction and were not necessarily representative of real-world crashes.

The two main motivations for Wayne State University (WSU) and Henry Ford Hospital (HFH) researchers to develop numerical human surrogates are advanced computing technology and a high-speed x-ray imaging device not available just a decade ago. This paper summarizes the capabilities and limitations of detailed component models of the human body, from head to foot, developed at WSU over the last decade (Zhang et al. 2001, Yang et al. 1998, Shah et al. 2001, Iwamoto et al. 2000, Lee et al. 2001 and Beillas et al. 2001). All of these models were validated against global response data obtained from relevant high-speed cadaveric tests. Additionally, some models were also validated against local kinematics of bones or soft tissues obtained using the high-speed x-ray system. All of these models have been scaled to conform to the key dimensions of a 50th percentile male.

Traumatic rupture of the aorta (TRA) is a leading cause of death in high velocity blunt trauma, particularly motor vehicle accidents. However, little is understood about the mechanisms of TRA and thus, the opportunities to prevent TRA in the motor vehicle environment are compromised. The objective of this study was to determine the relationship between impact response and TRA through analyses of data from cadaver tests that successfully produced TRA in lateral impacts. Seventeen Heidelberg-style side impact sled tests were conducted using unembalmed human cadavers. Three sled speeds were used: 6.7, 9.0, and 10.5 m/s. Three barrier configurations were used: rigid flat wall, rigid wall with a 152-mm offset toward the pelvis, and a flat wall with padding of varying stiffness. Multiple load and acceleration measurements were made on the barrier and cadaver. Potential injury parameters were evaluated and their relative predictive abilities were examined.

A new approach to driver seat-position modeling is presented. The equations of the Seating Accommodation Model (SAM) separately predict parameters of the distributions of male and female fore/aft seat position in a given vehicle. These distributions are used together to predict specific percentiles of the combined male-and-female seat-position distribution. The effects of vehicle parameters-seat height, steering-wheel-to-accelerator pedal distance, seat-cushion angle, and transmission type-are reflected in the prediction of mean seat position. The mean and standard deviation of driver population stature are included in the prediction for the mean and standard deviation of the seat-position distribution, respectively. SAM represents a new, more flexible approach to predicting fore/aft seat-position distributions for any driver population in passenger vehicles. Model performance is good, even at percentiles in the tails of the distribution.

One of the leading causes of death in automotive crashes is traumatic rupture of the aorta (TRA) or blunt aortic injury (BAI). The risk of fatality is high if an aortic injury is not detected and treated promptly. The objective of this study is to investigate TRA mechanisms using finite element (FE) simulations of reconstructed real-world accidents involving aortic injury. For this application, a case was obtained from the William Lehman Injury Research Center (WLIRC), which is a Crash Injury Research and Engineering Network (CIREN) center. In this selected crash, the case vehicle was struck on the left side with a Principal Direction of Force (PDoF) of 290 degrees. The side structure of the case vehicle crushed a maximum of 0.33 m. The total delta-V was estimated to be 6.2 m/s. The occupant, a 62-year old mid-sized male, was fatally injured. The occupant sustained multiple rib fractures, laceration of the right ventricle, and TRA, among other injuries.

This report presents the results of a three-year study designed to collect analyze, and reduce selected anthropometric data on 4027 infants and children representative of the current U.S. population ranging in age from newborn to 12 years of age. Since the major purpose was to provide basic measurement data most useful and critical to consumer product design, regulatory consideration, or other direct applications, 12 of the 41 measurements taken were applied measurements which have not been previously available. As an example of the direct application to product design, measurement of buttock depth on 3-to 6-month-old infants provided an objective basis for establishment of crib interslat distances. A substantial portion of the study involved the design, fabrication, development, and testing of a new generation of anthropometric measuring devices which transmit measurement signals to a portable mini-computer data acquisition system or to a set of readout meters.

A new method of predicting automobile occupant posture is presented. The Cascade Prediction Model approach combines multiple independent predictions of key postural degrees of freedom with inverse kinematics guided by data-based heuristics. The new model, based on posture data collected in laboratory mockups and validated using data from actual vehicles, produces accurate posture predictions for a wide range of passenger car interior geometries. Inputs to the model include vehicle package dimensions, seat characteristics, and occupant anthropometry. The Cascade Prediction Model was developed to provide accurate posture prediction for use with any human CAD model, and is applicable to many vehicle design and safety assessment applications.

Knee injuries represent about 10% of all injuries suffered during car crashes. Efforts to assess the injury risk to the posterior cruciate ligament (PCL) have been based on a study available in the literature (Viano et al., 1978), in which only two of the five knees tested had PCL ruptures. The aims of the current study were to repeat the study with a higher number of samples, study the effects of other soft tissues on knee response, and assess the adequacy of the experimental setup for the identification of a PCL tolerance. A total of 14 knees were tested using a high-speed materials testing machine. Eight were intact knees (with the patella and all the muscular and ligamentous structures), three were PCL-only knees (patella and all the muscular and ligamentous structures other than the PCL removed), and the last three were PCL-only knees with the tibia protected from bending fracture.

This study evaluated the biomechanical performance of a rear-seat inflatable seatbelt system and compared it to that of a 3-point seatbelt system, which has a long history of good real-world performance. Frontal-impact sled tests were conducted with Hybrid III anthropomorphic test devices (ATDs) and with post mortem human subjects (PMHS) using both restraint systems and a generic rear-seat configuration. Results from these tests demonstrated: a) reduction in forward head excursion with the inflatable seatbelt system when compared to that of a 3-point seatbelt and; b) a reduction in ATD and PMHS peak chest deflections and the number of PMHS rib fractures with the inflatable seatbelt system and c) a reduction in PMHS cervical-spine injuries, due to the interaction of the chin with the inflated shoulder belt. These results suggest that an inflatable seatbelt system will offer additional benefits to some occupants in the rear seats.

NHTSA estimates that more than half of the lives saved (168,524) in car crashes between 1960 and 2002 were due to the use of seat belts. Nevertheless, while seat belts are vital to occupant crash protection, safety researchers continue efforts to further enhance the capability of seat belts in reducing injury and fatality risk in automotive crashes. Examples of seat belt design concepts that have been investigated by researchers include inflatable, 4-point, and reverse geometry seat belts. In 2011, Ford Motor Company introduced the first rear seat inflatable seat belts into production vehicles. A series of tests with child and small female-sized Anthropomorphic Test Devices (ATD) and small, elderly female Post Mortem Human Subjects (PMHS) was performed to evaluate interactions of prototype inflatable seat belts with the chest, upper torso, head and neck of children and small occupants, from infants to young adolescents.

The factors that influence airbag-induced upper-extremity injuries sustained by drivers were investigated in this study. Seven unembalmed human cadavers were used in nineteen direct-forearm-interaction static deployments. A single horizontal-tear-seam airbag module and two different inflators were used. Spacing between the instrumented forearm and the airbag module was varied from 10 cm to direct contact in some tests. Forearm-bone instrumentation included triaxial accelerometry, crack detection gages, and film targets. Internal airbag pressure was also measured. The observed injuries were largely transverse, oblique, and wedge fractures of the ulna or radius, or both, similar to those reported in field investigations. Tears of the elbow joint capsule were also found, both with and without fracture of the forearm.

Properties of the human neck which may influence a person's susceptibility to “whiplash” injury during lateral impact have been studied in 96 normal subjects. Subjects were chosen on the basis of age, sex, and stature and data were grouped into six primary categories based on sex (F, M) and age (18-24, 35-44, 62-74). The data include: measures of head, neck and body anthropometry in standing and simulated automotive seating positions, three-dimensional range of motion of the head and neck, head/neck response to low-level acceleration, and both stretch reflex time and voluntary isometric muscle force in the lateral direction. Reflex times are found to vary from about 30 to 70 ms with young and middle aged persons having faster times than older persons, and females having faster times than males. Muscle strength decreases with age and males are, on the average, stronger than females.