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The NHTSA notices of proposed rulemaking on side impact protection have focused worldwide attention on one of the most difficult and frustrating efforts in automobile crash safety. Traditional vehicle design has evolved obvious structural contrasts between the side of the struck vehicle and the front of the striking vehicle. Protection of near-side occupants from intruding door structure is a most perplexing engineering challenge. Much useful and insightful engineering work has been done in conjunction with NHTSA's proposed rulemaking. However, there are many major engineering issues which demand further definition before reasonable side impact rulemaking test criteria can be finalized. This paper reviews recent findings which characterize the human factors, biomechanics, and occupant position envelope of the typical side impact crash victim.

Objective: This study investigated the incidence of abdominal injuries in frontal crashes by occupant age and seating position. It determined the risk for abdominal injury (AIS 2+) by organ and injury source. Methods: 1997-2015 NASS-CDS was analyzed to estimate the occurrence of abdominal injuries in non-ejected, belted occupants involved in frontal crashes. Vehicles were included with 1997+ model year (MY). The annual incidence and rate for different types of abdominal injury were estimated with standard errors. The sources for abdominal injury were determined. Results: 77.8% of occupants were drivers, 16.7% were right-front passengers and 5.4% were rear passengers. Rear passengers accounted for 77.1% of 8-11 year old (yo) and 17.2% of 12-17 yo group. The risk for moderate abdominal injury (MAIS 2 + abdo) was 0.30% ± 0.053% in drivers, 0.32% ± 0.086% in right-front passengers and 0.38% ± 0.063% in rear occupants.

An understanding of fundamental kinematic relationships among the several deforming surfaces of side-impacting bullet and target vehicle, occupant protection system and occupant is fundamental to rational design of crash injury counter-measures. Unfortunately, such understanding is not easy to achieve. Side impacts address the full range of bodily contacts and injuries in a way that challenges analysis. Each bodily area and organ requires individual consideration for adequate injury protection. This paper presents a simplified graphical analysis of occupant kinematics and injury exposure applied specifically to the NHTSA-proposed crabbed moving deformable barrier (MDB) compartment impact, as described in NHTSA's Notice of Proposed Rulemaking (NPRM) for Federal Motor Vehicle Safety Standard (FMVSS) 214, issued in January of 1988 [NHTSA 1988 (1)*]. Projections are offered regarding the potential of thoracic injury counter-measures.

Blunt impacts to the back of the torso can occur in vehicle crashes due to interaction with unrestrained occupants, or cargo in frontal crashes, or intrusion in rear crashes, for example. Six pendulum tests were conducted on the back of an instrumented 50th percentile male Hybrid III ATD (Anthropomorphic Test Device) to determine kinematic and biomechanical responses. The impact locations were centered with the top of a 15-cm diameter impactor at the T1 or at T6 level of the thoracic spine. The impact speed varied from 16 to 24 km/h. Two 24 km/h tests were conducted at the T1 level and showed repeatability of setup and ATD responses. The 16 and 24 km/h tests at T1 and T6 were compared. Results indicated greater head rotation, neck extension moments and neck shear forces at T1 level impacts. For example, lower neck extension was 2.6 times and 3.8 times greater at T1 versus T6 impacts at 16 and 24 km/h, respectively.

Purpose: This study investigates NASS-CDS data on basilar skull fractures by crash type and injury source for various crash scenarios to understand the injury risks, injury mechanisms and contact sources. Methods: 1993-2008 NASS-CDS data was used to study basilar skull fractures in adult front occupants by crash type and injury source. Injury risks were determined using weighted data for occupants with known injury status in 1994+ model year vehicles. In-depth analysis was made of far-side occupants in side impacts and rear crashes using the NASS electronic cases. Results: Basilar skull fractures occur in 0.507 ± 0.059% of rollovers and 0.255 ± 0.025% of side impacts. The lowest risk is in rear impacts at 0.015 ± 0.007%. The most common contact source is the roof, side rails and header (39.0%) in rollovers, the B-pillar (25.8%) in side impacts and head restraint (55.3%) in rear crashes.

Side impact pendulum tests were conducted on Eurosid I and Biosid to assess the biofidelity of the thorax, abdomen and pelvis, and determine injury tolerance levels. Each body region was impacted at 4.5, 6.7, and 9.4 m/s using test conditions which duplicate cadaver impacts with a 15 cm flat-circular 23.4 kg rigid mass. The cadaver database establishes human response and injury risk assessment in side impact. Both dummies showed better biofidelity when compared to the lowest-speed cadaver response corridor. At higher speeds, peak force was substantially higher. The average peak contact force was 1.56 times greater in Biosid and 2.19 times greater in Eurosid 1 than the average cadaver response. The Eurosid I abdomen had the most dissimilar response and lacks biofidelity. Overall, Biosid has better biofidelity than Eurosid I with an average 21% lower peak load and a closer match to the duration of cadaver impact responses for the three body regions.

This paper contains a review of current information on biological structure, material properties and failure characteristics of bone, articular cartilage, ligament and tendon. The load-deformation response of biological tissues is presented with particular reference to the microstructure of the material. Although many of the tissues have been characterized as linear, elastic and isotropic materials, they actually have a more complicated response to load, which includes stiffening with increasing strain, inelastic yield, and strain rate sensitivity. Failure of compact and cancellous bone depends on the rate, type, and direction of loading. Soft biological tissues are vlscoelastie and exhibit a higher load tolerance with an increasing rate of loading. The paper includes a discussion on the basic principles of biomechanics and emphasizes material properties and failure characteristics of biological tissues subjected to impact loading.

Life threatening chest injury can involve partial or full tears of the aorta. Investigations of fatal injuries in automobile accidents indicate that aortic trauma occurs in 10-20% of the cases. The major sites of aortic trauma include the aortic isthmus, the root, and the aortic insertion at the diaphragm - all of which are points of aortic tethering. The biomechanics of the injury process involve stretching of the vessel from points of tethering and hydrodynamic increases in blood pressure, which stretch the tissue to failure at a strain of about 150%. The non-isotropic stretch response of aortic tissue is discussed with reference to the frequent transverse orientation of the laceration. Congenital and pathophysiological conditions also influence the failure characteristics of the tissue. The significant factors associated with traumatic injury of the aorta are discussed in this review paper which is based on published technical information.

In this study, U.S. crash data was analyzed to better understand bounce-over rollovers. Crash data was reviewed to evaluate the distribution of bounce-over crashes and injuries, initiation objects and impact locations. In passenger cars, bounce-over crashes account for 8.4% of rollovers but involve 36.2% of the seriously injured belted drivers. Most bounce-overs are initiated by contact with narrow objects such as a pole, tree or barrier, or large objects such as a ditch or embankment. Contact often occurs in the front of the vehicle. After contact, the vehicle yaws and rolls, and serious injuries are often sustained to the head. Based on field data, a laboratory test was developed to simulate a narrow object bounce-over. The test consists of towing a vehicle laterally on a fixture towards a stationary, angled barrier resting in gravel. The moving fixture is decelerated and the vehicle is released. The vehicle front impacts the edge of the barrier, simulating a narrow object impact.

Rollovers are an important vehicle safety issue. Various technologies have been developed to help prevent rollovers from occurring, but the evaluation of rollover resistance typically involves vehicle-handling tests that are conducted on flat road surfaces with a uniform or split coefficient of friction. The purpose of this study is to determine the precipitating events leading to rollovers by analyzing real-world rollover crashes. This is a first step in identifying and developing vehicle tests that are representative of the principal driving scenarios leading to rollovers. The sequence of events leading to rollovers was determined from 63 in-depth investigated cases in the NASS-CDS database from 1995-1999. The sequence was evaluated by vehicle maneuvers, vehicle stability, surface type, road and shoulder transition condition, posted and estimated speeds, vehicle type and driver injury severity.

A case study was conducted of 123 crashes involving 144 fatally injured lap-shoulder belted front-seat occupants. The crashes occurred throughout the United States in 1985-86 and involved 97 driver and 47 right-front passenger deaths in new vehicles. A judgment was made by consensus of a safety panel on the potential for saving the victim's life by the addition of safety technology. Supplemental airbags provided the greatest potential for improving the life-saving effectiveness of current lap-shoulder belts. Overall, airbags may have prevented 12% of the belted occupant fatalities and 27% of the deaths in frontal crashes. The benefit of supplemental airbags was greater for the right-front passenger, in part, because of more females and occupants over 60 years of age in that seating position. A majority (68%) of the belted fatalities were judged unpreventable by reasonable restraint or vehicle modifications.

Collision Safety Engineering, Inc. (CSE), has developed a test prototype system to protect occupants during lateral impacts. It is an inflatable system that offers the potential of improved protection from thoracic, abdominal and pelvic injury by moving an impact pad into the occupant early in the crash. Further, it shows promise for head and neck protection by deployment of a headbag that covers the major target areas of B-pillar, window space, and roofrail before head impact. Preliminary static and full-scale crash tests suggest the possibility of injury reduction in many real-world crashes, although much development work remains before the production viability of this concept can be established. A description of the system and its preliminary testing is preceded by an overview of side impact injury and comments on the recent NHTSA Rule Making notices dealing with side-impact injury.

Vehicle accident reconstruction methods based on deformation energy are argued to be an increasingly valuable tool to the accident reconstructionist, provided reliable data, reasonable analysis techniques, and sound engineering judgement accompany their use. The evolution of the CRASH model of vehicle structural response and its corresponding stiffness coefficients are reviewed. It is concluded that the deformation energy for an accident vehicle can be estimated using the CRASH model provided that test data specific to the accident vehicle is utilized. Published stiffness coefficients for vehicle size categories are generally not appropriate. For the purpose of estimating vehicle deformation energy, a straight-forward methodology is presented which consists of applying the results of staged crash tests. The process of translating crush profiles to estimates of vehicle deformation energies and velocities is also discussed.

The BSAN crash pulse model has been shown to provide useful information for restraint sensing evaluation and for structural force-displacement studies in flat fixed rigid barrier (FFRB) crashes. This paper demonstrates a procedure by which the model may be extended for use with central and offset vehicle to vehicle (VTV) crashes through appropriate combinations of vehicle parameters.

The purpose of this study was to replace the axial deforming elements in the current EUROSID dummy with spring steel ribs and attached damping material to provide improved biofidelity in the lateral chest impact response. This report provides a description of the design, construction, and evaluation of the modified EUROSID chest for injury assessment in side impact crashes. Three spring steel ribs were designed to provide stiffness and deflections of 120 mm when attached to the block on the spine of the EUROSID dummy. Damping material was epoxied to the ribs and the system provided biofidelity in the lateral impact response for blunt impact loading at 4.3 m/s and 6.7 m/s. The new design provides significantly reduced inertia of the near side rib cage, elastic and viscous properties that are representative of the lateral human response and the ability to measure the deflection response of the rib cage for injury assessment with the Viscous response.

This project covers one facet of a program to develop a mechanical model for characterizing the time history of local forces on the zygomatic, maxillary and mandible regions of the human face during a frontal collision. Two mechanical devices to measure the forces on crash dummies during testing were designed, constructed and tested. The devices employed cantilever beams equipped with strain gauges. Both devices were subjected to a series of drop tests onto various materials. Time histories were compared to those obtained from cadaver experiments. While the data obtained from this testing appears to be similar to the cadaver data, further improvements and modifications will make the model much more useful.

The reconstruction of accidental impacts to the side structure of one or more accident vehicles often incorporates estimates of the energy absorbed by laterally struck vehicle(s). Such estimates generally involve considerably more issues than does the assessment of frontal or rear impact deformation energy. The sides of vehicles are, compared to the usual striking object, relatively broad, and they contain zones of varying stiffness supported by collapsible box structures. Side stiffnesses can vary widely, depending upon impact geometry. Most side impact crash tests that can readily be used to make estimates of side stiffness have been conducted by the National Highway Traffic Safety Administration (NHTSA).

Door armrests of different crush properties and placement were evaluated in a series of side impact sled tests. Three armrest designs were fabricated with an identical shape but different crush force. The crush properties covered a range in occupant protection systems based on knowledge of human tolerance in side impacts. With BioSID, the softest armrest produced the lowest compression and Viscous responses, and the probability of AIS 4+ injury was below 1%. The compression-based responses increased significantly in tests with armrests of a higher crush force. The profile of the stiffer armrests clearly protruded into the dummy, and the probability of serious injury was 86%-100% based on compression. With SID, the lowest TTI(d) was with the intermediate stiffness armrest. The SID dummy and TTI(d) criterion indicated a 4%-8% probability of AIS 4+ injury for all test conditions and armrest designs.

This paper refines the methodology presented in the companion paper linking reductions in biomechanical responses due to force-limiting material to projections of injury-mitigation in real-world side impact crashes. The revised approach was used to evaluate the potential injury reducing benefit for the chest and abdomen with either constant crush force or constant stiffness, crushable material in the side door and armrest. Using a simulation of the human impact response, a range in crush force or stiffness was determined which reduced the viscous response from that obtained with a rigid impact. NCSS field accident data for car-to-car side impacts provided information on the occupant exposure and injury as a function of the change in velocity (ΔV) of the struck vehicle. Since the velocity of the side door at contact with the occupant's chest is similar to the ΔV of the struck vehicle, the chest impact velocity in the simulation was assumed equal to the observed ΔV in the NCSS data.

This paper presents a methodology to link reductions in biomechanical responses due to force-limiting material to projections of injury mitigation in real-world side impact crashes, and to use this approach to evaluate the potential injury reducing benefit for the chest and abdomen of constant crush force material in the side door and armrest. Using a simulation of the human impact response, a range in crush force was determined which effectively reduced a peak biomechanical response from that obtained with a rigid impact. The range in constant crush force depended on the velocity of impact. The higher the velocity of impact, the higher the level of crush force to achieve a reduction in the peak response. NCSS field accident data for car-to-car side impacts provided information on the occupant exposure and injury as a function of the change in velocity (ΔV) of the struck vehicle.