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Inerters have become a hot topic in recent years, especially in vehicle, train, and building suspension systems. The performance of a passive inerter and a semi-active inerter was analyzed and compared with each other and it showed that the semi-active inerter has much better performance than the passive inerter, especially with the Hybrid control method. Eight different layouts of suspensions were analyzed with a quarter car model in this paper. The adaptation of dimensionless parameters was considered for a semi-active suspension and the semi-active inerters. The performance of the semi-active inerter suspensions with different layouts was compared with a semi-active suspension with a conventional parallel spring-damper arrangement. It shows a semi-active suspension, with more simple configuration and lower cost, has similar or better compromise between ride and handling than a semi-active inerter with the Hybrid control.

The performance of five different skyhook control methods is studied experimentally, using a quarter-car rig. The control methods that are analyzed include: skyhook control, groundhook control, hybrid control, displacement skyhook, and relative displacement skyhook. Upon evaluating the performance of each method in frequency domain for various control conditions, they are compared with each other as well as with passive damping. The results indicate that no one control method outperforms other control methods at both the sprung and unsprung mass natural frequencies. Each method can perform better than the other control methods in some respect. Hybrid control, however, comes close to providing the best compromise between different dynamic demands on a primary suspension. The results indicate that hybrid control can offer benefits to both the sprung and unsprung mass with control gain settings that provide equal contributions from skyhook control and groundhook control.

The increasing use and implementation of yaw and roll stability control in heavy trucks has contributed to an increased level of safety for truck drivers and other motorists. It has been shown that the combination of the stability control systems with a predictive model-based stability index can dramatically improve the truck stability and hence road safety. In this respect the authors introduced a new Total Safety Margin (TSM) using a fuzzy logic-based stability index. That methodology utilized a smoothed step and provided acceptable results; however, continuing development has shown that a right sigmoid membership function distribution would provide more complete coverage of the fuzzy space. Compared to the more common triangular membership function which is discontinuous when the membership grade equals one, sigmoid functions facilitate obtaining smooth, continuously differentiable surfaces of a fuzzy model.

This study pertains to motion control algorithms using statistical calculations based on relative displacement measurements, in particular where the rattle space is strictly limited by fixed end-stops and a load leveling system that allows for roll to go undetected by the sensors. One such application is the cab suspension of semi trucks that use widely-spaced springs and dampers and a load leveling system that is placed between the suspensions, near the center line of the cab. In such systems it is possible for the suspension on the two sides of the vehicle to settle at different ride heights due to uneven loading or the crown of the road. This paper will compare the use of two moving average signals (one positive and one negative) to the use of one root mean square (RMS) signal, all calculated based on the relative displacement measurement.

This work pertains to laboratory testing of truck cab suspensions for the purpose of improving in-cab ride quality. It describes the testing procedure of a complete truck cab suspension while still being mounted on the vehicle. It allows for testing with minimal amount of resources, limited to two mobile actuators and minimal modifications to the stock vehicle. The actuators can be attached to any axle through a set of modified brake drums and excite the drive axle in a vertical plane. The excitation signal sent to the actuators can be in phase for a heave type motion or out of phase for a roll motion. The chassis shock absorbers are replaced with rigid links to prevent the actuator input from becoming filtered by the primary suspension. This allows the input to reach the cab suspension more directly and the cab to be excited across a broader range of frequencies.

A long standing problem with heavy vehicle stability has been rollover. With the higher center of gravity, heavier loads, and narrower tracks (as compared to passenger vehicles), they have a lower rollover stability threshold. In this paper, a rollover stability control algorithm based on a two-degrees-of-freedom (DOF) and a three-DOF vehicle model for a two-axle truck was developed. First, the 3DOF model was used to predict the future Lateral load Transfer Rate (LTR). Using this LTR value, the dynamic rollover propensity was estimated. Then, a robust output feedback gain control rollover stability control algorithm based on the combination of active yaw control and active front steering control was developed. A H₂/H∞/poles placement multi-objective control strategy was developed based on the 2DOF reference model.

A new control strategy for Anti-lock Braking System was developed to improve vehicle braking during emergency maneuvers. Various prediction and re-selection methods were evaluated using a nonlinear vehicle model along with a nonlinear tire model and a steering system model. To improve upon the evaluated control strategies, conjugate boundary method and poincare mapping concept were used. The new control strategy developed has proved to be more effective during emergency braking and steering maneuvers.

The use of global positioning systems, or GPS, as a means of logistical organization for fleet vehicles has become more widespread in recent years. The system has the ability to track vehicle location, report on diagnostic trouble codes, and keep tabs on maintenance schedules thus helping to improve the safety and productivity of the vehicles and their operators. In addition, the increasing use and implementation of yaw and roll stability control in heavy trucks has contributed to an increased level of safety for truck drivers and other motorists. However, these systems require the vehicle to begin a yaw or roll event before they assist in maintaining control. The aim of this paper is to present a new method for utilizing the GPS signal in conjunction with the fuzzy based stability index to create a truly active safety system.

Active safety systems have become an essential part of today's vehicles including SUVs and LTVs. Although they have advanced in many aspects, there are still many areas that they can be improved. Especially being able to obtain information about tire-vehicle states (e.g. tire slip-ratio, tire slip-angle, tire forces, tire-road friction coefficient), would be significant due to the key role tires play in providing directional stability and control. This paper first presents the implementation strategy for a dynamic tire slip-angle estimation methodology using a combination of a tire based sensor and an observer system. The observer utilizes two schemes, first of which employs a Sliding Mode Observer to obtain lateral and longitudinal tire forces. The second step then utilizes the force information and outputs the tire slip-angle using a Luenberger observer and linearized tire model equations.

Various systems have been introduced recently in the automotive industry to improve the safety, ride and handling qualities of passenger vehicles, such as anti-lock braking system (ABS), active suspension system, four wheel steering system, traction control system, etc. Although each system has been shown to impose positive effects on the performance of a vehicle, the benefits of integrating various systems is yet to be determined. A feasibility study was conducted of a new non-linear control law for integration of anti-lock braking system and active suspension system. The control law is based on the use of a candidate Lyapunov function. Lyapunov stability theorem is applied to synthesize the control law and the adaptation law necessary to estimate the unknown parameters of the vehicle/road system. The proposed MIMO non-linear control strategy can maintain desired values of various variables while estimating the unknown parameters of the system.

In this paper a vehicle model including the steering, the tire and the suspension systems is presented. Assuming one out-of-balance wheel, the response of the system is obtained and the vibration characteristics of the steering system are analyzed. Based on the analysis conducted, two of the steering system parameters are selected and optimized. This is achieved by performing a sensitivity analysis with respect to various system parameters.

One popular complement to track testing that successful race teams use to better understand their vehicle's behavior is dynamic shaker rig testing. Compared to track testing, rig testing is more repeatable, costs less, and can be conducted around the clock. While rig testing certainly is an attractive option, an extensive number of tests may be required to find the best setup. To make better use of rig test time, more efficient testing methods are needed. One method to expedite rig testing is to use rig test data to generate a model of the experiment and then applying the model to identify potential gains for further rig study. This study develops the method at the quarter-car scale, using data from a quarter-car rig with a Penske 7300 shock absorber. The method is first validated using data generated from a known quarter-car model to assure the method can reproduce the original model behavior.

Skyhook control has been used extensively for semiactive dampers for a variety of applications, most widely for passenger vehicle suspensions. This paper provides an experimental evaluation of how well skyhook control works for improving roll stability of a passenger vehicle. After discussing the formulation for various semiactive control methods that have been suggested in the past for vehicle suspensions, the paper includes the implementation of a semiactive system with magneto-rheological (MR) dampers on a sport utility vehicle. The vehicle is used for a series of road tests that includes lane change maneuvers, with different types of suspensions. The suspensions that are tested include the stock suspension, the uncontrolled MR dampers, skyhook control, and a new semiactive control method called “SIA skyhook.” The SIA Skyhook augments the conventional skyhook control with steering input, in order to account for the suspension requirements during a lateral maneuver.

This study provides an experimental account of the effect of panhard rod suspensions on heavy truck ride, as evaluated by the B-post vertical and fore-aft accelerations. After describing the test setup, the paper will describe the details of two rear cab suspensions that are commonly used in North American trucks. Cab suspensions with dampers or similar elements that are used to provide lateral forces at the rear of the cab (called “baseline” cab suspension for the purpose of this study) and those that use a lateral link with a torsion spring at one end-commonly called “panhard rod”-are the two classes of rear cab suspensions that are considered in this study. The tests are performed on a class 8 truck that is setup in the laboratory for the purpose of providing good test repeatability and conducting an accurate design of experiment. The test results, which are analyzed in frequency domain, are compared for the two cab suspensions.

The effect of primary suspensions (shock absorbers) on the body and axle motion of heavy trucks is investigated. A simulation program is used to show how damper tuning of conventional passive dampers and “skyhook” semiactive dampers effect ride, as measured by body acceleration, and axle motion, as measured by tire acceleration and tire deflection. Special attention is made to the coupling and interaction between the body and the axle motion. It is shown that passive and semiactive dampers have a different effect on the axle and body dynamics.

Race teams frequently use tools like shock dynamometers (dynos) to characterize the complex behavior of shock absorbers after they are built and before they are put on the race car for testing to make sure they perform as expected. One way to make use of this shock dyno data is to use it to create a model to predict shock absorber performance over a wide range of inputs. These shock models can then be integrated into vehicle simulations to predict how the vehicle will respond to different shock selections, and aid the race engineer to narrow down possible shock setups before track testing. This paper develops an intuitive nonlinear dynamic shock absorber model that can be quickly fit to experimental data and implemented in simulation studies. Unlike other existing dynamic race shock models, it does not suffer from the complexity of modeling complex physical behavior, or the inefficiencies of unstructured black-box modeling.

In the case of modern day vehicle control systems employing a feedback control structure, a real-time estimate of the tire-road contact parameters is invaluable for enhancing the performance of the chassis control systems such as anti-lock braking systems (ABS) and electronic stability control (ESC) systems. However, at present, the commercially available tire monitoring systems are not equipped to sense and transmit high speed dynamic variables used for real-time active safety control systems. Consequently, under the circumstances of sudden changes to the road conditions, the driver's ability to maintain control of the vehicle maybe at risk. In many cases, this requires intervention from the chassis control systems onboard the vehicle. Although these systems perform well in a variety of situations, their performance can be improved if a real-time estimate of the tire-road friction coefficient is available.

Studying the kinetic and kinematics of the rim-tire combination is very important in full vehicle simulations, as well as for the tire design process. Tire maneuvers are either quasi-static, such as steady-state rolling, or dynamic, such as traction and braking. The rolling of the tire over obstacles and potholes and, more generally, over uneven roads are other examples of tire dynamic maneuvers. In the latter case, tire dynamic models are used for durability assessment of the vehicle chassis, and should be studied using high fidelity simulation models. In this study, a three-dimensional finite element model (FEM) has been developed using the commercial software package ABAQUS. The purpose of this study is to investigate the tire dynamic behavior in multiple case studies in which the transient characteristics are highly involved.

A vehicle's response is predominately defined by the tire characteristics as they constitute the only contact between the vehicle and the road; and the surface friction condition is the primary attribute that determines these characteristics. The friction coefficient is not directly measurable through any sensor attachments in production-line vehicles. Therefore, current chassis control systems make use of various estimation methods to approximate a value. However a significant challenge is that these schemes require a certain level of perturbation (i.e. excitation by means of braking or traction) from the initial conditions to converge to the expected values; which might not be the case all the time during a regular drive.

The 2014 SAE Buckendale Lecture will address the past developments and challenges of electromechanical “smart” systems for improving commercial vehicles' functionality. Electromechanical systems combine traditional mechanical devices with electrical components to provide far higher degree of functionality and adaptability for improved vehicle performance. The significant advances in microprocessors and their widespread use in consumer products have promoted their implementation in various classes of vehicles, resulting in “smart” devices that can sense their operating environment and command an appropriate action for improved handling, stability, and comfort. The chassis and suspension application of electromechanical devices mostly relate to controllable suspensions and vehicle dynamic management systems, such as Electronic Stability Control.