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AEROSPACE FUEL SYSTEM SPECIFICATIONS AND STANDARDS

1976-03-01
HISTORICAL
AIR1408
This report lists military and industry specifications and standards which are commonly used in aerospace gas turbine fuel systems. It is intended as a supplement to specifications MIL-F-3863, MIL-F-17874 and MIL-F-8615. Revisions and amendments which are current for these specifications and standards are not listed.
Standard

Acceptance Test Procedures and Standards to Ensure Clean Fuel System Components

2020-10-01
CURRENT
ARP1953B
To describe general guidelines for achieving selected levels of cleanliness in gas turbine engine fuel system components and to describe laboratory methods for measuring and reporting the contamination level of the wetted portion of fuel system components. As in SAE J1227 (covering hydraulic components) this practice includes guidelines for levels of acceptance but does not attempt to set those levels.
Standard

Aircraft Flame Arrestor Installation Guidelines and Test Methods

2021-08-26
CURRENT
ARP5776
The scope of this document is to provide pertinent information on demonstrating the performance of Flame Arrestors, also known as Fuel Vent Protectors (FVPs), in preventing the propagation of a deflagration when the arrestors are subjected to aerospace-representative flames produced by the venting of flammable gas through the arrestor. Test procedures for two separate combustion-loading profiles are presented herein: The flame hold test condition, and the flame propagation test condition. For the flame hold test condition, the applicability of two separate critical flows is discussed in which one flow results in the greatest flame arrestor temperature and a second flow results in the greatest temperature of the surrounding structure.
Standard

Aircraft Fuel System Design Guidelines

2023-09-27
WIP
AIR7975A
This document describes the major design drivers and considerations when designing a fuel system for a large commercial aircraft. It discusses the design at a system/aircraft level, and is not intended as a design manual for individual system components, though it does refer out to other SAE specifications where more detail on specific components and sub systems is given. It does include examples of a number of calculations associated with sizing of fuel systems, based on those given in NAV-AIR-06-5-504, as well as an appendix summarizing basic fluid mechanical equations which are key for fuel system design. It is acknowledged that most of these calculations would today be performed by modelling tools, rather than by hand, but it is considered important for the designer to understand the principles. It is intended that later issues of this document will include appendices which give specific considerations for military aircraft, smaller commercial aircraft, and rotorcraft.
Standard

Aircraft Fuel System Design Guidelines

2019-12-05
CURRENT
AIR7975
This document describes the major design drivers and considerations when designing a fuel system for a large commercial aircraft. It discusses the design at a system/aircraft level, and is not intended as a design manual for individual system components, though it does refer out to other SAE specifications where more detail on specific components and sub-systems is given. It does include examples of a number of calculations associated with sizing of fuel systems, based on those given in NAV-AIR-06-5-504, as well as an appendix summarizing basic fluid mechanical equations which are key for fuel system design. It is acknowledged that most of these calculations would today be performed by modelling tools, rather than by hand, but it is considered important for the designer to understand the principles. It is intended that later issues of this document will include appendices which give specific considerations for military aircraft, smaller commercial aircraft, and rotorcraft.
Standard

Aircraft Fuel System and Component Icing Test

2007-12-04
HISTORICAL
ARP1401A
This Aerospace Recommended Practice (ARP) covers a brief discussion of the icing problem in aircraft fuel systems and different means that have been used to test for icing. Fuel preparation procedures and icing tests for aircraft fuel systems and components are proposed herein as a recommended practice to be used in the aircraft industry for fixed wing aircraft and their operational environment only. In the context of this ARP, the engine is not considered to be a component of the aircraft fuel system, for the engine fuel system is subjected to icing tests by the engine manufacturer for commercial and particular military applications.
Standard

Considerations on Ice Formation in Aircraft Fuel Systems

1999-10-01
HISTORICAL
AIR790B
This document suggests and summarizes points that should be considered with respect to the formation of ice in aircraft fuel systems. These summaries represent a cross-section of the opinions of fuel system designers and users.
Standard

Considerations on Ice Formation in Aircraft and Engine Fuel Systems

2020-09-18
CURRENT
AIR790D
Ice formation in aircraft fuel systems results from the presence of dissolved and undissolved water in the fuel. Dissolved water or water in solution with hydrocarbon fuels constitutes a relatively small part of the total water potential in a particular system with the quantity dissolved being primarily dependent on the fuel temperature and the water solubility characteristics of the fuel. One condition of undissolved water is entrained water, such as water particles suspended in the fuel as a result of mechanical agitation of free water or conversion of dissolved water through temperature reduction. This can be considered as analogous to an emulsion state. Another condition of undissolved water is free water which may be introduced as a result of refueling or the settling of entrained water which collects at the bottom of a fuel tank in easily detectable quantities separated by a continuous interface from the fuel above.
Standard

Definition of Pressure Surge Test and Measurement Methods for Receiver Aircraft

2007-12-04
CURRENT
ARP1665A
The test procedure applies to the refueling manifold system connecting the receiver aircraft fuel tanks to the refueling source fuel pump(s) for both ground and aerial refueling. The test procedure is intended to verify that the limit value for surge pressure specified for the receiver fuel system is not exceeded when refueling from a refueling source which meets the requirements of AS1284 (reference 2). This recommended practice is not directly applicable to surge pressure developed during operation of an aircraft fuel system, such as initiating or stopping engine fuel feed or fuel transfer within an aircraft, or the pressure surge produced when the fuel pumps are first started to fill an empty fuel manifold.
Standard

Definition of Pressure Surge Test and Measurement Methods for Receiver Aircraft

2022-01-12
WIP
ARP1665B
The test procedure applies to the refueling manifold system connectingn the receiver aircraft fuel tanks to the refueling source fuel pump(s) for both ground and aerial refueling. The test procedure is intended to verify that the limit value for surge pressure specified for the receiver fuel system is not exceeded when refueling from a refueling source which meets the requirements of AS1284 (reference 2). This recommended practice is not directly applicable to surge pressure developed during operation of an aircraft fuel system, such as initiating or stopping engine fuel feed or fuel transfer within an aircraft, or the pressure surge produced when the fuel pumps are first started to fill an empty fuel manifold.
Standard

Fuel Level Point Sensing

2020-11-30
CURRENT
AIR6325
This report is intended to identify the various existing technologies used for a fuel level sensing system. In addition to sensing technologies, it describes the basic architecture of fuel level sensing systems and their association with fuel gauging system to increase integrity of fuel measurement and management. As the fuel level sensing system is generally based on electrical components within fuel tanks, a specific focus is made on fuel tank explosion safety protection. An overview of the capacitive fuel gauging operation can be found in AIR5691.
Standard

Impact of Changes in Test Dust Contaminants and Particle Counter Calibration on Laboratory Filter Element Performance and Fluid Cleanliness Classes

2003-07-03
HISTORICAL
AIR5455
This SAE Aerospace Information Report (AIR) discusses the impact of the ISO Test Dusts, chosen as replacement contaminants for the Arizona Test Dusts (AC Test Dusts), and the ISO calibration procedure ISO 11171 for automatic particle counters, which replaces the calibration procedure ISO 4402 (1991), on laboratory performance of filter elements utilized in aerospace lubrication, hydraulic and fuel systems, and fluid cleanliness levels determined with automatic particle counters.
Standard

Impact of Changes in Test Dust Contaminants and Particle Counter Calibration on Laboratory Filter Element Performance and Fluid Cleanliness Classes

2012-01-03
CURRENT
AIR5455A
This SAE Aerospace Information Report (AIR) discusses the impact of the ISO Test Dusts, chosen as replacement contaminants for the Arizona Test Dusts (AC Test Dusts), and the ISO calibration procedure ISO 11171 for automatic particle counters, which replaces the calibration procedure ISO 4402 (1991), on laboratory performance of filter elements utilized in aerospace lubrication, hydraulic and fuel systems, and fluid cleanliness levels determined with automatic particle counters.
Standard

METHOD - PRESSURE DROP TESTS FOR FUEL SYSTEM COMPONENTS

1994-09-01
HISTORICAL
ARP868B
To describe useful methods for conducting pressure drop tests of fuel system components for MIL-F-8615 or similar requirements and to present general suggestions for improving accuracy of test results.
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