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A method has been developed to identify and document the locations of rib fractures from two-dimensional CT images obtained from occupants of crashes investigated in the Crash Injury Research Engineering Network (CIREN). The location of each rib fracture includes the vertical location by rib number (1 through 12), the lateral location by side of the thorax (inboard and outboard), and the circumferential location by five 36-degree segments relative to the sternum and spine. The latter include anterior, anterior-lateral, lateral, posterior-lateral, and posterior regions. 3D reconstructed images of the whole ribcage created from the 2D CT images using Voxar software are used to help identify fractures and their rib number. A geometric method for consistently locating each fracture circumferentially is described.

The ASPECT (Automotive Seat and Package Evaluation and Comparison Tools) manikin provides new capabilities for vehicle and seat measurement while maintaining continuity with previous practices. This paper describes how the manikin is used in the development of new designs, the audit verification of build, and in benchmarking competitive vehicles and seats. The measurement procedures are discussed in detail, along with the seat and package dimensions that are associated with the new tool.

The ASPECT program was conducted to develop new Automotive Seat and Package Evaluation and Comparison Tools. This paper presents a summary of the objectives, methods, and results of the program. The primary goal of ASPECT was to create a new generation of the SAE J826 H-point machine. The new ASPECT manikin has an articulated torso linkage, revised seat contact contours, a new weighting scheme, and a simpler, more user-friendly installation procedure. The ASPECT manikin simultaneously measures the H-point location, seat cushion angle, seatback angle, and lumbar support prominence of a seat, and can be used to make measures of seat stiffness. In addition to the physical manikin, the ASPECT program developed new tools for computer-aided design (CAD) of vehicle interiors. The postures and positions of hundreds of vehicle occupants with a wide range of body size were measured in many different vehicle conditions.

Current ATD positioning practices depend on seat track position, seat track travel range, and design seatback angle to determine appropriate occupant position and orientation for impact testing. In a series of studies conducted at the University of Michigan Transportation Research Institute, driver posture and position data were collected in forty-four vehicles. The seat track reference points currently used to position ATDs (front, center, and rear of the track) were found to be poor predictors of the average seat positions selected by small female, midsize male, and large male drivers. Driver-selected seatback angle was not closely related to design seatback angle, the measure currently used to orient the ATD torso. A new ATD Positioning Model was developed that more accurately represents the seated posture and position of drivers who match the ATD statures.

A new approach to driver seat-position modeling is presented. The equations of the Seating Accommodation Model (SAM) separately predict parameters of the distributions of male and female fore/aft seat position in a given vehicle. These distributions are used together to predict specific percentiles of the combined male-and-female seat-position distribution. The effects of vehicle parameters-seat height, steering-wheel-to-accelerator pedal distance, seat-cushion angle, and transmission type-are reflected in the prediction of mean seat position. The mean and standard deviation of driver population stature are included in the prediction for the mean and standard deviation of the seat-position distribution, respectively. SAM represents a new, more flexible approach to predicting fore/aft seat-position distributions for any driver population in passenger vehicles. Model performance is good, even at percentiles in the tails of the distribution.

A new method of predicting automobile occupant posture is presented. The Cascade Prediction Model approach combines multiple independent predictions of key postural degrees of freedom with inverse kinematics guided by data-based heuristics. The new model, based on posture data collected in laboratory mockups and validated using data from actual vehicles, produces accurate posture predictions for a wide range of passenger car interior geometries. Inputs to the model include vehicle package dimensions, seat characteristics, and occupant anthropometry. The Cascade Prediction Model was developed to provide accurate posture prediction for use with any human CAD model, and is applicable to many vehicle design and safety assessment applications.

The factors that influence airbag-induced upper-extremity injuries sustained by drivers were investigated in this study. Seven unembalmed human cadavers were used in nineteen direct-forearm-interaction static deployments. A single horizontal-tear-seam airbag module and two different inflators were used. Spacing between the instrumented forearm and the airbag module was varied from 10 cm to direct contact in some tests. Forearm-bone instrumentation included triaxial accelerometry, crack detection gages, and film targets. Internal airbag pressure was also measured. The observed injuries were largely transverse, oblique, and wedge fractures of the ulna or radius, or both, similar to those reported in field investigations. Tears of the elbow joint capsule were also found, both with and without fracture of the forearm.

Properties of the human neck which may influence a person's susceptibility to “whiplash” injury during lateral impact have been studied in 96 normal subjects. Subjects were chosen on the basis of age, sex, and stature and data were grouped into six primary categories based on sex (F, M) and age (18-24, 35-44, 62-74). The data include: measures of head, neck and body anthropometry in standing and simulated automotive seating positions, three-dimensional range of motion of the head and neck, head/neck response to low-level acceleration, and both stretch reflex time and voluntary isometric muscle force in the lateral direction. Reflex times are found to vary from about 30 to 70 ms with young and middle aged persons having faster times than older persons, and females having faster times than males. Muscle strength decreases with age and males are, on the average, stronger than females.

In the mid 1970s, UMTRI investigated the biomechanical properties of the head and neck using 180 “normal” adult subjects selected to fill eighteen subject groups based on age (young, mid-aged, older), gender, and stature (short, medium, and tall by gender). Lateral-view radiographs of the subjects’ cervical spines and heads were taken with the subjects seated in a simulated automotive neutral posture, as well as with their necks in full-voluntary flexion and full-voluntary extension. Although the cervical spine and lower head geometry were previously measured manually and documented, new technologies have enabled computer digitization of the scanned x-ray images and a more comprehensive and detailed analysis of the variation in cervical spine and lower head geometry with subject age, stature, and gender. After scanning the radiographic images, 108 skeletal landmarks on the cervical vertebrae and 10 head landmarks were digitized.

Pregnant occupants pose a particular challenge to safety engineers because of their different anthropometry and the additional “occupant within the occupant.” A detailed study of the anthropometry and seated posture of twentytwo pregnant drivers over the course of their pregnancies was conducted. Subjects were tested in an adjustable seating buck that could be configured to different vehicle package geometries with varying belt anchorage locations. Each subject was tested four times over the course of her pregnancy to examine changes in seat positioning, seated anthropometry, and positioning of the lap and shoulder belts with gestational age. Data collected include preferred seating positions of pregnant drivers, proximity of the pregnant occupant to the steering wheel and airbag module, contours of the subjects’ torsos and abdomens relative to seat-belt centerline contours, and subject perceptions of their seated posture and proximity to vehicle components.

Development and validation of crash test dummies and computational models that are capable of predicting the risk of injury to all parts of the knee-thigh-hip (KTH) complex in frontal impact requires knowledge of the force transmitted from the knee to the hip under knee impact loading. To provide this information, the knee impact responses of whole and segmented cadavers were measured over a wide range of knee loading conditions. These data were used to develop and help validate a computational model, which was used to estimate force transmitted to the cadaver hip. Approximately 250 tests were conducted using five unembalmed midsize male cadavers. In these tests, the knees were symmetrically impacted with a 255-kg padded impactor using three combinations of knee-impactor padding and velocity that spanned the range of knee loading conditions produced in FMVSS 208 and NCAP tests. Each subject was tested in four conditions.

Four unembalmed human cadavers were used in eight direct-forearm-airbag-interaction static deployments to assess the relative aggressivity of two different airbag modules. Instrumentation of the forearm bones included triaxial accelerometry, crack detection gages, and film targets. The forearm-fracture predictors, peak and average distal forearm speed (PDFS and ADFS), were evaluated and compared to the incidence of transverse, oblique, and wedge fractures of the radius and ulna. Internal-airbag pressure and axial column loads were also measured. The results of this study support the use of PDFS or ADFS for the prediction of airbag-induced upper-extremity fractures. The results also suggest that there is no direct relationship between internal-airbag pressure and forearm fracture. The less-aggressive system (LAS) examined in this study produced half the number of forearm fracture as the more-aggressive system (MAS), yet exhibited a more aggressive internal-pressure performance.

Recent research in the ASPECT (Automotive Seat and Package Evaluation and Comparison Tools) program has led to the development of a new method for automobile driver posture prediction, known as the Cascade Model. The Cascade Model uses a sequential series of regression functions and inverse kinematics to predict automobile occupant posture. This paper presents an alternative method for driver posture prediction using data-guided kinematic optimization. The within-subject conditional distributions of joint angles are used to infer the internal cost functions that guide tradeoffs between joints in adapting to different vehicle configurations. The predictions from the two models are compared to in-vehicle driving postures.

The primary objective of the ASPECT (Automotive Seat and Package Evaluation and Comparison Tools) program was to develop a new generation of the SAE J826 H-point manikin. The new ASPECT manikin builds on the long-term success of the H-point manikin while adding new measurement capability and improved ease of use. The ASPECT manikin features an articulated torso linkage to measure lumbar support prominence; new contours based on human subject data; a new weighting scheme; lightweight, supplemental thigh, leg, and shoe segments; and a simpler, user-friendly installation procedure. This paper describes the new manikin in detail, including the rationale and motivation for the design features. The ASPECT manikin maintains continuity with the current SAE J826 H-point manikin in important areas while providing substantial new measurement capability.

Advanced airbag systems use information from a variety of sensors to tune the airbag performance for crash severity and occupant characteristics. A new family of Occupant Classification ATDs (OCATD) have been developed for use in the design and testing of advanced airbag systems. This paper describes the development of anthropometric standards for an OCATD that represents a typical six-year-old child. Detailed analyses of existing child anthropometry databases were conducted to develop reference dimensions. A child who closely matched the reference dimensions was measured in a variety of conditions. A custom molded measurement seat was constructed using foam-in-place seating material. The surface of the child's body was scanned as he sat in the custom seat, and the three-dimensional locations of body landmarks defining the skeleton position were recorded.

Advanced airbag systems use a variety of sensors to classify vehicle occupants so that the airbag deployment can be modulated accordingly. One potential input to such systems is the distribution of pressure applied to the seat surface by the occupant. However, the development of such systems is hindered by the lack of suitable human surrogates. The OCATD program has developed two new surrogates for advanced airbag applications representing a small adult woman and a six-year-old child. This paper describes the development of performance specifications for the OCATDs based on a study of the seat surface pressure distributions produced by vehicle occupants. The pressure distributions of sixty-eight small women and children ranging in body weight between 23 and 48 kg were measured on four seats in up to twelve postures per seat. The data were analyzed to determine the parameters of the pressure distribution that best predict occupant body weight.

Dynamic seat-position testing conducted recently at UMTRI on several different vehicles indicates that, in many cases, the current seating accommodation model represented in SAE J1517 does not accurately predict the distribution of driver seat positions. In general, J1517 tends to predict population percentile seat positions that are forward of observed percentile seat positions, and differences can be as much as 60 mm. It was hypothesized that vehicle factors other than seat height can have substantial and independent effects on driver seat position. The effects of steering-wheel position, seat height, seat-cushion angle, and transmission type on driver fore/aft seat position are being investigated, and results are being used to develop a new driver seating accommodation model called SAM.

Injuries to the thorax and abdomen comprise a significant percentage of all occupant injuries in motor vehicle accidents. While the percentage of internal chest injuries is reduced for restrained front-seat occupants in frontal crashes, serious skeletal chest injuries and abdominal injuries can still result from interaction with steering wheels and restraint systems. This paper describes the design and performance of prototype components for the chest, abdomen, spine, and shoulders of the Hybrid III dummy that are under development to improve the capability of the Hybrid III frontal crash dummy with regard to restraint-system interaction and injury-sensing capability.

SAE Recommended Practice J941 describes the eyellipse, a statistical representation of driver eye locations, that is used to facilitate design decisions regarding vehicle interiors, including the display locations, mirror placement, and headspace requirements. Eye-position data collected recently at University of Michigan Transportation Research Institute (UMTRI) suggest that the SAE J941 practice could be improved. SAE J941 currently uses the SgRP location, seat-track travel (L23), and design seatback angle (L40) as inputs to the eyellipse model. However, UMTRI data show that the characteristics of empirical eyellipses can be predicted more accurately using seat height, steering-wheel position, and seat-track rise. A series of UMTRI studies collected eye-location data from groups of 50 to 120 drivers with statures spanning over 97 percent of the U.S. population. Data were collected in thirty-three vehicles that represent a wide range of vehicle geometry.

… The pattern of left- and right-side hip injuries to front-seat occupants involved in offset and angled frontal crashes suggests that hip posture (i.e., the orientation of the femur relative to the pelvis) affects the fracture/dislocation tolerance of the hip joint to forces transmitted along the femur during knee-to-knee-bolster loading in frontal impacts. To investigate this hypothesis, dynamic hip tolerance tests were conducted on the left and right hips of 22 unembalmed cadavers. In these tests, the knee was dynamically loaded in the direction of the long axis of the femur and the pelvis was fixed to minimize inertial effects. Thirty-five successful hip tolerance tests were conducted. Twenty-five of these tests were performed with the hip oriented in a typical posture for a seated driver, or neutral posture, to provide a baseline measure of hip tolerance. The effects of hip posture on hip tolerance were quantified using a paired-comparison experimental design.