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An interest in measuring ion current in Homogeneous Charge Compression Ignition (HCCI) engines arises when one wants to use a cheaper probe for feedback of the combustion timing than expensive piezo electric pressure transducers. However the location of the ion current probe, in this case a spark plug, is of importance for both signal strength and the crank angle position where the signal is obtained. Different fuels will probably affect the ion current in both signal strength and timing and this is the main interest of this investigation. The measurements were performed on a Scania D12 engine in single cylinder operation and ion current was measured at 7 locations simultaneously. By arranging this setup there was a possibility to investigate if the ion current signals from the different spark plug locations would correlate with the fact that, for this particular engine, the combustion starts at the walls and propagates towards the centre of the combustion chamber.

This study applies a state feedback based Closed-Loop Combustion Control (CLCC) using Fast Thermal Management (FTM) on a multi cylinder Variable Compression Ratio (VCR) engine. At speeds above 1500 rpm is the FTM's bandwidth broadened by using the VCR feature of this engine, according to a predefined map, which is a function of load and engine speed. Below 1500 rpm is the PID based CLCC using VCR applied instead of the FTM while slow cylinder balancing is effectuated by the FTM. Performance of the two CLCC controllers are evaluated during an European EC2000 drive cycle, while HC, CO and CO2 emissions are measured online by a Fast Response Infrared (FRI) emission equipment. A load and speed map calculated for an 1.6L Opel Astra is used to get reference values for the dynamometer speed and the load control. The drive cycle test is initiated from a hot engine and hence no cold start is included. Commercial RON/MON 92/82 gasoline, which corresponds to US regular, is utilized.

This study applies Closed-Loop Combustion Control (CLCC) using Fast Thermal Management (FTM) on a multi cylinder Variable Compression Ratio (VCR) engine together with load control, to achieve a favorable combustion phasing and load at all times. Step changes of set points for combustion phasing, Compression Ratio (CR), and load together with ramps of engine speed with either constant load, i.e. load control enabled, or constant fuel amount are investigated. Performances of the controllers are investigated by running the engine and comparing the result with CLCC using VCR, which was used in an earlier test. Commercial RON/MON 92/82 gasoline, which corresponds to US regular, is used in the transient tests. Limitations to the speed ramps are further examined and it is found that choice of fuel and its low temperature reaction properties has large impact on how the CLCC perform.

Interest in ion current sensing for HCCI combustion arises when a feedback signal from some sort of combustion sensor is needed in order to determine the state of the combustion process. A previous study has revealed that ion current sensors in the form of spark plugs can be used instead of expensive piezoelectric transducers for HCCI combustion sensing. Sufficiently high ion current levels were achieved when using relatively rich mixtures diluted with EGR. The study also shows that it is not the actual dilution per se but the actual air/fuel equivalence ratio which is important for the signal level. Conclusions were made that it is possible to obtain information on combustion timing and oscillating wave phenomena from the measurements. However, the study showed that the ion current is local compared to the pressure which is global in the combustion chamber.

This work has focused on studying the in-cylinder pressure fluctuations caused by rapid HCCI combustion and determine what they consist of. Inhomogeneous autoignition sets up pressure waves traversing the combustion chamber. These pressure waves induce high gas velocities which causes increased heat transfer to the walls or in worst case engine damage. In order to study the pressure fluctuations a number of pressure transducers were mounted in the combustion chamber. The multi transducer arrangement was such that six transducers were placed circumferentially, one placed near the centre and one at a slight offset in the combustion chamber. The fitting of six transducers circumferentially was enabled by a spacer design and the two top mounted transducers were fitted in a modified cylinder head. During testing a disc shaped combustion chamber was used. The results of the tests conducted were that the in-cylinder pressure experienced during rapid HCCI-combustion is inhomogeneous.

This study applies Closed-Loop Combustion Control (CLCC) using Variable Compression Ratio (VCR) and cylinder balancing using variable lambda to solve the problem. Step changes of set points for combustion phasing, Compression Ratio (CR), and load together with ramps of engine speed and inlet air temperature are investigated. Performances of the controllers are investigated by running the engine at either a constant amount of injected fuel corresponding to an approximate load of 1.5 or 2.5 bar BMEP and/or constant speed of 2000 rpm. Commercial RON 92 gasoline is used in the test. The CLCC is found to be fast and effective and has a potential of handling step changes in a matter of cycles, while the speed and temperature ramps need some more optimization of the CLCC. The CR controller is very fast and has a time constant corresponding to three engine cycles at 2000 rpm.

The present study uses a numerical model to investigate the effects of flow turbulence on premixed iso-octane HCCI engine combustion. Different levels of in-cylinder turbulence are generated by using different piston geometries, namely a disc-shape versus a square-shape bowl. The numerical model is based on the KIVA code which is modified to use CHEMKIN as the chemistry solver. A detailed reaction mechanism is used to simulate the fuel chemistry. It is found that turbulence has significant effects on HCCI combustion. In the current engine setup, the main effect of turbulence is to affect the wall heat transfer, and hence to change the mixture temperature which, in turn, influences the ignition timing and combustion duration. The model also predicts that the combustion duration in the square bowl case is longer than that in the disc piston case which agrees with the measurements.

Combustion phasing in a Homogeneous Charge Compression Ignition (HCCI) engine can be achieved by affecting the time history of pressure and temperature in the cylinder. The most common way has been to control the inlet air temperature and thereby the temperature in the cylinder at the end of the compression stroke. However this is a slow parameter to control, especially cycle to cycle. A multi cylinder engine using Variable Compression Ratio (VCR) for controlling the compression temperature and consequently the combustion phasing is used in the experiments. Operating range in terms of speed and load is investigated in naturally aspirated mode. Trade-off between inlet air temperature and Compression Ratio (CR) is evaluated. Primary reference fuels, isooctane / n-heptane, are used during the tests. High speed HCCI operation up to 5000 rpm is possible with a fuel corresponding to RON 60. The effect of octane number with and without exhaust cam phasing is also investigated.

The effect of crevice volumes on the emissions of unburned hydrocarbons from a Homogeneous Charge Compression Ignition (HCCI) engine has been experimentally investigated. By varying the size and the geometry of the largest crevice, the piston topland, it was possible to ascertain whether or not crevices are the largest source of HC. Additionally, information on quenching distances for ultra lean mixtures was obtained. The tests were performed on a single cylinder engine fuelled with iso-octane. The results showed that most of the unburned hydrocarbons descend from the crevices. Increasing the topland width to some degree lead to an increase in HC. A further increase in topland width (>1.3 mm) resulted in a reduction of HC when using mixtures richer than λ ≈ 2.8, indicating that some of the mixture trapped in the topland participates in the combustion. In conditions when combustion occurred in the topland, the HC was rather insensitive to the height of the topland.

A 6-cylinder truck engine is modified for turbo charged dual fuel Homogeneous Charge Compression Ignition (HCCI) engine operation. Two different fuels, ethanol and n-heptane, are used to control the ignition timing. The objective of this study is to demonstrate high load operation of a full size HCCI engine and to discuss some of the typical constraints associated with HCCI operation. This study proves the possibility to achieve high loads, up to 16 bar Brake Mean Effective Pressure (BMEP), and ultra low NOx emissions, using turbo charging and dual fuel. Although the system shows great potential, it is obvious that the lack of inlet air pre heating is a drawback at low loads, where combustion efficiency suffers. At high loads, the low exhaust temperature provides little energy for turbo charging, thus causing pump losses higher than for a comparable diesel engine. Design of turbo charger therefore, is a key issue in order to achieve high loads in combination with high efficiency.

This paper presents a strategy for closed-loop control of a multi cylinder turbo charged Homogeneous Charge Compression Ignition (HCCI) engine. A dual fuel port injection system allows control of combustion timing and load individually for each cylinder. The two fuels used are isooctane and n-heptane, which provides a wide range of autoignition properties. Cylinder pressure sensors provide feedback and information regarding combustion. The angle of 50% heat release is calculated in real time for each cycle and used for timing feedback. Inlet air preheating is used at low loads to maintain a high combustion efficiency.

Detailed chemical kinetics was implemented in the KIVA-3V multidimensional CFD code to study the combustion process in Homogeneous Charge Compression Ignition (HCCI) engines. The CHEMKIN code was implemented such that the chemistry and flow solutions were coupled. Detailed reaction mechanisms were used to simulate the fuel chemistry of ignition and combustion. Effects of turbulent mixing on the reaction rates were also considered. The model was validated using the experimental data from two modified heavy-duty diesel engines, including a Volvo engine and a Caterpillar engine operated at the HCCI mode. The results show that good levels of agreement were obtained using the present KIVA/CHEMKIN model for a wide range of engine conditions, including various fuels, injection systems, engine speeds, and EGR levels. Ignition timings were predicted well without the need to adjust any kinetic constants.

The use of water injection in a Homogeneous Charge Compression Ignition (HCCI) engine was experimentally investigated. The purpose of this study was to examine whether it is possible to control the ignition timing and slow down the rate of combustion with the use of water injection. The effects of different water flows, air/fuel ratios and inlet pressures were studied for three different fuels, iso-octane, ethanol and natural gas. It is possible to control the ignition timing in a narrow range with the use of water injection, but to the prize of an increase in the already high emissions of unburned hydrocarbons. The CO emission also increased. The NOx emissions, which are very low for HCCI, decreased even more when water injection was applied. The amount of water used was of the magnitude of the fuel flow.

The major advantages with Homogeneous Charge Compression Ignition, HCCI, is high efficiency in combination with low NOx-emissions. The major drawback with HCCI is the problem to control the ignition timing over a wide load and speed range. Other drawbacks are the limitation in attainable IMEP and relativly high emissions of unburned hydrocarbons. But the use of Exhaust Gas Recycling (EGR) instead of only air, slows down the rate of combustion and makes it possible to use lower air/fuel ratio, which increases the attainable upper load limit. The influence of mixture quality was therefore experimentally investigated. The effects of different EGR rates, air/fuel ratios and inlet mixture temperatures were studied. The compression ratio was set to 18:1. The fuels used were iso-octane, ethanol and commercially available natural gas. The engine was operated naturally aspirated mode for all tests.

The Homogeneous Charge Compression Ignition (HCCI) is the third alternative for combustion in the reciprocating engine. Here, a homogeneous charge is used as in a spark ignited engine, but the charge is compressed to auto-ignition as in a diesel. The main difference compared with the Spark Ignition (SI) engine is the lack of flame propagation and hence the independence from turbulence. Compared with the diesel engine, HCCI has a homogeneous charge and hence no problems associated with soot and NOX formation. Earlier research on HCCI showed high efficiency and very low amounts of NOX, but HC and CO were higher than in SI mode. It was not possible to achieve high IMEP values with HCCI, the limit being 5 bar. Supercharging is one way to dramatically increase IMEP. The influence of supercharging on HCCI was therefore experimentally investigated. Three different fuels were used during the experiments: iso-octane, ethanol and natural gas.