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Technical Paper

Enhanced Safety of Heavy-Duty Vehicles on Highways through Automatic Speed Enforcement – A Simulation Study

2024-04-09
2024-01-1964
Highway safety remains a significant concern, especially in mixed traffic scenarios involving heavy-duty vehicles (HDV) and smaller passenger cars. The vulnerability of HDVs following closely behind smaller cars is evident in incidents involving the lead vehicle, potentially leading to catastrophic rear-end collisions. This paper explores how automatic speed enforcement systems, using speed cameras, can mitigate risks for HDVs in such critical situations. While historical crash data consistently demonstrates the reduction of accidents near speed cameras, this paper goes beyond the conventional notion of crash occurrence reduction. Instead, it investigates the profound impact of driver behavior changes within desired travel speed distribution, especially around speed cameras, and their contribution to the safety of trailing vehicles, with a specific focus on heavy-duty trucks in accident-prone scenarios.
Technical Paper

Efficient Electric School Bus Operations: Simulation-Based Auxiliary Load Analysis

2024-04-09
2024-01-2404
The study emphasizes transitioning school buses from diesel to electric to mitigate their environmental impact, addressing challenges like limited driving range through predictive models. This research introduces a comprehensive control-oriented model for estimating auxiliary loads in electric school buses. It begins by developing a transient thermal model capturing cabin behavior, divided into passenger and driver zones. Integrated with a control-oriented HVAC model, it estimates heating and cooling loads for desired cabin temperatures under various conditions. Real-world operational data from school bus specifications enhance the model’s practicality. The models are calibrated using experimental cabin-HVAC data, resulting in a remarkable overall Root Mean Square Error (RMSE) of 2.35°C and 1.88°C between experimental and simulated cabin temperatures.
Technical Paper

Path Planning and Robust Path Tracking Control of an Automated Parallel Parking Maneuver

2024-04-09
2024-01-2558
Driver’s license examinations require the driver to perform either a parallel parking or a similar maneuver as part of the on-road evaluation of the driver’s skills. Self-driving vehicles that are allowed to operate on public roads without a driver should also be able to perform such tasks successfully. With this motivation, the S-shaped maneuverability test of the Ohio driver’s license examination is chosen here for automatic execution by a self-driving vehicle with drive-by-wire capability and longitudinal and lateral controls. The Ohio maneuverability test requires the driver to start within an area enclosed by four pylons and the driver is asked to go to the left of the fifth pylon directly in front of the vehicle in a smooth and continuous manner while ending in a parallel direction to the initial one. The driver is then asked to go backwards to the starting location of the vehicle without stopping the vehicle or hitting the pylons.
Journal Article

Battery Selection and Optimal Energy Management for a Range-Extended Electric Delivery Truck

2022-09-16
2022-24-0009
Delivery trucks and vans represent a growing transportation segment which reflects the shift of consumers towards on-line shopping and on-demand delivery. Therefore, electrification of this class of vehicles is going to play a major role in the decarbonization of the transportation sector and in the transition to a sustainable mobility system. Hybrid electric vehicles can represent a medium-term solution and have gained an increasing share of the market in recent years. These vehicles include two power sources, typically an internal combustion engine and a battery, which gives more degrees of freedom when controlling the powertrain to satisfy the power request at the wheels. Components sizing and powertrain energy management are strongly coupled and can make a substantial impact on the final energy consumption of a hybrid vehicle.
Technical Paper

Control Oriented Model of Cabin-HVAC System in a Long-Haul Trucks for Energy Management Applications

2022-03-29
2022-01-0179
Super Truck II is a 48V mild hybrid class 8 truck with an all auxiliary loads powered purely by the battery pack. Electric Heating Ventilation and Air Conditioning (HVAC) load is the most prominent battery load during the hotel period, when the truck driver is resting inside the sleeper. For the PACCAR Super Truck II (ST-II) project a 48 V battery system provides the required power during the hotel period. A cabin-HVAC model estimates the electric load on the 48V battery system, allowing the control system to implement an efficient energy management strategy that avoids engine idling during the hotel period. The thermal model accounts for the sun load due to the time of day and the geographic location of the truck during the hotel period. The cabin-HVAC model has two parts. First, a grey box model with two heat exchangers (Condenser and Evaporator) working in unison with refrigerant mass flow rate as an input and HVAC load as an output.
Technical Paper

Effect of Seat Back Restriction on Head, Neck and Torso Responses of Front Seat Occupants When Subjected to a Moderate Speed Rear-Impact

2021-04-06
2021-01-0920
During high-speed rear impacts with delta-V > 25 km/h, the front seats may rotate rearward due to occupant and seat momentum change leading to possibly large seat deflection. One possible way of limiting this may be by introducing a structure that would restrict large rotations or deformations, however, such a structure would change the front seat occupant kinematics and kinetics. The goal of this study was to understand the influence of seat back restriction on head, neck and torso responses of front seat occupants when subjected to a moderate speed rear-impact. This was done by simulating a rear impact scenario with a delta-V of 37.4 km/h using LS-Dyna, with the GHBMC M50 occupant model and a manufacturer provided seat model. The study included two parts, the first part was to identify worst case scenarios using the simplified GHBMC M50-OS, and the second part was to further investigate the identified scenarios using the detailed GHBMC M50-O.
Technical Paper

Infrastructure Camera Video Data Processing of Traffic at Roundabouts

2021-04-06
2021-01-0165
Roundabout is a unique approach of managing traffic at intersections because it relies on driver’s instincts of safety. Roundabouts are considered safer than other ways of intersection traffic management due to low speed limits, smoother merging, and reduced fatal accidents. Despite their benefits and increasing usage, there is lack of clear understanding of the roundabouts, particularly due to scarcity of data and simulation models and the complexity of the structure. Real-time and offline traffic data recorded at a roundabout provides a basis for 1) identification of the safety issues, 2) understanding unexpected and risky driver behavior, 3) proposing potential mobility solutions, and 4) developing simulation models. The processed data may be used in controlling metered roundabouts, communicating with connected and automated vehicles (CAVs) etc. In this paper an approach to obtain useful traffic information from video feed data at a roundabout is presented.
Technical Paper

Driving Automation System Test Scenario Development Process Creation and Software-in-the-Loop Implementation

2021-04-06
2021-01-0062
Automated driving systems (ADS) are one of the key modern technologies that are changing the way we perceive mobility and transportation. In addition to providing significant access to mobility, they can also be useful in decreasing the number of road accidents. For these benefits to be realized, candidate ADS need to be proven as safe, robust, and reliable; both by design and in the performance of navigating their operational design domain (ODD). This paper proposes a multi-pronged approach to evaluate the safety performance of a hypothetical candidate system. Safety performance is assessed through using a set of test cases/scenarios that provide substantial coverage of those potentially encountered in an ODD. This systematic process is used to create a library of scenarios, specific to a defined domain. Beginning with a system-specific ODD definition, a set of core competencies are identified.
Technical Paper

Calibration of Electrochemical Models for Li-ion Battery Cells Using Three-Electrode Testing

2020-04-14
2020-01-1184
Electrochemical models of lithium ion batteries are today a standard tool in the automotive industry for activities related to the computer-aided engineering design, analysis, and optimization of energy storage systems for electrified vehicles. One of the challenges in the development or use of such models is the need of detailed information on the cell and electrode geometry or properties of the electrode and electrolyte materials, which are typically unavailable or difficult to retrieve by end-users. This forces engineers to resort to “hand-tuning” of many physical and geometrical parameters, using standard cell-level characterization tests. This paper proposes a method to provide information and data on individual electrode performance that can be used to simplify the calibration process for electrochemical models.
Technical Paper

Investigating Combined Thoracic Loading Using the Elderly Female Dummy (EFD)

2020-03-31
2019-22-0017
The Elderly Female Dummy (EFD) is an omni-directional ATD developed to represent a vulnerable population. The EFD it is able to be 3D printed and quickly altered to meet design requirements. A recent side impact sled test series suggested that small, elderly females may be at risk of thoracic injuries in side impact crashes due to combined loading from the belt pre-tensioner and side airbag. The EFD was altered to add four IR-TRACCs to the thoracic region to allow both x-axis and y-axis displacement to be evaluated in a similar test. While the IR-TRACCs did record the displacement due to combined loading, the rate of displacement and timing of the peak displacements did not match external chestband outputs. The next step for the EFD is to revise the locations of IRTRACCs in the thorax and begin component testing in lateral and frontal directions to improve thoracic biofidelity.
Technical Paper

Posterior Cruciate Ligament Response to Proximal Tibia Impact

2019-04-02
2019-01-1221
Posterior cruciate ligament (PCL) injuries, although rarely life threatening, affect the quality of life of the person who sustains the injury. The PCL is the primary restraint to posterior tibial translation and can be injured when the tibia moves posteriorly relative to the femur. This type of injury is common in frontal crashes where the tibia may impact the dashboard or steering column. To quantify what happens during dynamic loading of the tibial plateau, isolated cadaveric lower limbs (n = 14) were impacted at dynamic rates with a linear pneumatic ram. During the testing, a static load was applied to the quadriceps tendon to simulate active musculature. Forces as well as the stretch of the PCL were measured. The most common injuries were tibia fractures and PCL tears. The stiffness for the tests at impact velocities of 1.4 and 2.9 m/s were on average 120 N/mm and 141N/mm, respectively. A trend towards increasing femur force with increasing velocity was found.
Technical Paper

Effect of E-Modulus Variation on Springbackand a Practical Solution

2018-04-03
2018-01-0630
Springback affects the dimensional accuracy and final shape of stamped parts. Accurate prediction of springback is necessary to design dies that produce the desired part geometry and tolerances. Springback occurs after stamping and ejection of the part because the state of the stresses and strains in the deformed material has changed. To accurately predict springback through finite element analysis, the material model should be well defined for accurate simulation and prediction of stresses and strains after unloading. Despite the development of several advanced material models that comprehensively describe the Bauschinger effect, transient behavior, permanent softening of the blank material, and unloading elastic modulus degradation, the prediction of springback is still not satisfactory for production parts. Dies are often recut several times, after the first tryouts, to compensate for springback and achieve the required part geometry.
Technical Paper

Testing and Validation of a Belted Alternator System for a Post-Transmission Parallel PHEV for the EcoCAR 3 Competition

2017-03-28
2017-01-1263
The Ohio State University EcoCAR 3 team is building a plug-in hybrid electric vehicle (PHEV) post-transmission parallel 2016 Chevrolet Camaro. With the end-goal of improving fuel economy and reducing tail pipe emissions, the Ohio State Camaro has been fitted with a 32 kW alternator-starter belt coupled to a 119 kW 2.0L GDI I4 engine that runs on 85% ethanol (E85). The belted alternator starter (BAS) which aids engine start-stop operation, series mode and torque assist, is powered by an 18.9 kWh Lithium Iron Phosphate energy storage system, and controlled by a DC-AC inverter/controller. This report details the modeling, calibration, testing and validation work done by the Ohio State team to fast track development of the BAS system in Year 2 of the competition.
Technical Paper

Biomechanical Responses of PMHS Subjected to Abdominal Seatbelt Loading

2016-11-07
2016-22-0004
Past studies have found that a pressure based injury risk function was the best predictor of liver injuries due to blunt impacts. In an effort to expand upon these findings, this study investigated the biomechanical responses of the abdomen of post mortem human surrogates (PMHS) to high-speed seatbelt loading and developed external response targets in conjunction with proposing an abdominal injury criterion. A total of seven unembalmed PMHS, with an average mass and stature of 71 kg and 174 cm respectively were subjected to belt loading using a seatbelt pull mechanism, with the PMHS seated upright in a free-back configuration. A pneumatic piston pulled a seatbelt into the abdomen at the level of the umbilicus with a nominal peak penetration speed of 4.0 m/s. Pressure transducers were placed in the re-pressurized abdominal vasculature, including the inferior vena cava (IVC) and abdominal aorta, to measure internal pressure variation during the event.
Technical Paper

Evaluation of the Kinematic Responses and Potential Injury Mechanisms of the Jejunum during Seatbelt Loading

2015-11-09
2015-22-0009
High-speed biplane x-ray was used to research the kinematics of the small intestine in response to seatbelt loading. Six driver-side 3-point seatbelt simulations were conducted with the lap belt routed superior to the pelvis of six unembalmed human cadavers. Testing was conducted with each cadaver perfused, ventilated, and positioned in a fixed-back configuration with the spine angled 30° from the vertical axis. Four tests were conducted with the cadavers in an inverted position, and two tests were conducted with the cadavers upright. The jejunum was instrumented with radiopaque markers using a minimally-invasive, intraluminal approach without inducing preparation-related damage to the small intestine. Tests were conducted at a target peak lap belt speed of 3 m/s, resulting in peak lap belt loads ranging from 5.4-7.9 kN. Displacement of the radiopaque markers was recorded using high-speed x-ray from two perspectives.
Technical Paper

Comparison of ATD to PMHS Response in the Under-Body Blast Environment

2015-11-09
2015-22-0017
A blast buck (Accelerative Loading Fixture, or ALF) was developed for studying underbody blast events in a laboratory-like setting. It was designed to provide a high-magnitude, high-rate, vertical loading environment for cadaver and dummy testing. It consists of a platform with a reinforcing cage that supports adjustable-height rigid seats for two crew positions. The platform has a heavy frame with a deformable floor insert. Fourteen tests were conducted using fourteen PMHS (post mortem human surrogates) and the Hybrid III ATD (Anthropomorphic Test Device). Tests were conducted at two charge levels: enhanced and mild. The surrogates were tested with and without PPE (Personal Protective Equipment), and in two different postures: nominal (knee angle of 90°) and obtuse (knee angle of 120°). The ALF reproduces damage in the PMHS commensurate with injuries experienced in theater, with the most common damage being to the pelvis and ankle.
Technical Paper

Refinement of a Parallel-Series PHEV for Year 3 of the EcoCAR 2 Competition

2014-10-13
2014-01-2908
The EcoCAR 2 team at the Ohio State University has designed an extended-range electric vehicle capable of 44 miles all-electric range, which features a 18.9-kWh lithium-ion battery pack with range extending operation in both series and parallel modes made possible by a 1.8-L ethanol (E85) engine and a 6-speed automated manual transmission. This vehicle is designed to reduce fuel consumption, with a utility factor weighted fuel economy of 50 miles per gallon gasoline equivalent (mpgge), while meeting Tier II Bin 5 emissions standards. This report documents the team's refinement work on the vehicle during Year 3 of the competition, including vehicle improvements, control strategy calibration and dynamic vehicle testing, culminating in a 99% buy off vehicle that meets the goals set forth by the team. This effort was made possible through support from the U.S. Department of Energy, General Motors, The Ohio State University, and numerous competition and local sponsors.
Technical Paper

Fabrication of a Parallel-Series PHEV for the EcoCAR 2 Competition

2013-10-14
2013-01-2491
The EcoCAR 2: Plugging into the Future team at the Ohio State University is designing a Parallel-Series Plug-in Hybrid Electric Vehicle capable of 50 miles of all-electric range. The vehicle features a 18.9-kWh lithium-ion battery pack with range extending operation in both series and parallel modes. This is made possible by a 1.8-L ethanol (E85) engine and 6-speed automated manual transmission. This vehicle is designed to drastically reduce fuel consumption, with a utility factor weighted fuel economy of 51 miles per gallon gasoline equivalent (mpgge), while meeting Tier II Bin 5 emissions standards. This report details the fabrication and control implementation process followed by the Ohio State team during Year 2 of the competition. The fabrication process includes finalizing designs based on identified requirements, building and assembling components, and performing extensive validation testing on the mechanical, electrical and control systems.
Journal Article

Effect of Local Stiffness Coupling on the Modes of a Subframe-Bushing System

2013-05-13
2013-01-1904
The elastomeric joints (bushings or mounts) in vehicle structural frames are usually described as uncoupled springs (only with diagonal terms) in large scale system models. The off-diagonal terms of an elastomeric joint have been previously ignored as they are often unknown since their properties cannot be measured in a uniaxial elastomer test system. This paper overcomes this deficiency via a scientific study of a laboratory frame that is designed to maintain a high fidelity with real-world vehicle body subframes in terms of natural modes under free boundaries. The steel beam construction of the laboratory frame, with four elastomeric mounts at the corners, permits the development of a highly accurate, yet simple, beam finite element model. This allows for a correlation study between the experiment and model that helps shed light upon the underlying physical phenomenon.
Technical Paper

Modeling of a 6×4 Tractor and Trailers for Use in Real Time Hardware in the Loop Simulation for ESC Testing

2013-04-08
2013-01-0693
According to NHTSA's 2011 Traffic Safety Facts [1], passenger vehicle occupant fatalities continued the strong decline that has been occurring recently. In 2011, there were 21,253 passenger vehicles fatalities compared to 22,273 in 2010, and that was a 4.6% decrease. However; large-truck occupant fatalities increased from 530 in 2010 to 635 in 2011, which is a 20% increase. This was a second consecutive year in which large truck fatalities have increased (9% increase from 2009 to 2010). There was also a 15% increase in large truck occupant injuries from 2010. Moreover, the fatal crashes involving large trucks increased by 1.9%, in contrast to other-vehicle-occupant fatalities that declined by 3.6% from 2010. The 2010 accident statistics NHTSA's report reveals that large trucks have a fatal accident involvement rate of 1.22 vehicles per 100 million vehicle miles traveled compared to 1.53 for light trucks and 1.18 for passenger cars.
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