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Technical Paper

Sensitivity Study of Battery Thermal Response to Cell Thermophysical Parameters

2021-04-06
2021-01-0751
Lithium-ion batteries (LiBs) have been widely used in electrified vehicles, and the battery thermal management (BTM) system is needed to maintain the temperature that is critical to battery performance, safety, and health. Conventionally, three-dimensional battery thermal models are developed at the early stage to guide the design of the BTM system, in which battery thermophysical parameters (radial thermal conductivity, axial thermal conductivity, and specific heat capacity) are required. However, in most literature, those parameters were estimated with greatly different values (up to one order of magnitude). In this paper, an investigation is carried out to evaluate the magnitude of the influence of those parameters on the battery simulation results. The study will determine if accurate measurements of battery thermophysical parameters are necessary.
Journal Article

LNG Fuel Differentiation: DME/LNG Blends for HPDI Engines

2020-09-15
2020-01-2078
With increased awareness and scrutiny of greenhouse gas (GHG) emissions, the heavy-duty truck industry is on the lookout for solutions that can maximize GHG savings, through either lowering fuel consumption and lowering methane slip. This paper focuses on whether it is possible to provide a differentiated Liquefied Natural Gas (LNG) that supports the further improvement of a High-Pressure Direct Injection (HPDI) Engine. Desired improvements from this LNG blend are the lowering or substitution of the pilot Diesel use of the current HPDI engine, the lowering of the raw exhaust gas methane concentration and any additional performance improvements. Sixty-five substances were identified that could potentially be blended into cryogenic methane thus creating a differentiated LNG fuel.
Technical Paper

Effect of Diesel Properties on Emissions and Fuel Consumption from Euro 4, 5 and 6 European Passenger Cars

2016-10-17
2016-01-2246
Certain diesel fuel specification properties are considered to be environmental parameters according to the European Fuels Quality Directive (FQD, 2009/EC/30) and previous regulations. These limits included in the EN 590 specification were derived from the European Programme on Emissions, Fuels and Engine Technologies (EPEFE) which was carried out in the 1990’s on diesel vehicles meeting Euro 2 emissions standards. These limits could potentially constrain FAME blending levels higher than 7% v/v. In addition, no significant work has been conducted since to investigate whether relaxing these limits would give rise to performance or emissions debits or fuel consumption benefits in more modern vehicles. The objective of this test programme was to evaluate the impact of specific diesel properties on emissions and fuel consumption in Euro 4, Euro 5 and Euro 6 light-duty diesel vehicle technologies.
Technical Paper

Influence of Coolant Temperature on Cold Start Performance of Diesel Passenger Car in Cold Environment

2016-02-01
2016-28-0142
Diesel engines are the versatile power source and is widely used in passenger car and commercial vehicle applications. Environmental temperature conditions, fuel quality, fuel injection strategies and lubricant have influence on cold start performance of the diesel engines. Strategies to overcome the cold start problem at very low ambient temperature include preheating of intake air, coolant, cylinder block. The present research work investigates the effect of coolant temperatures on passenger car diesel engine’s performance and exhaust emission characteristics during the cold start at cold ambient temperature conditions. The engine is soaked in the -7°C environment for 6 hours. The engine coolant is preheated to the desired coolant temperatures of 10 and 20°C by an external heater and the start ability tests were performed.
Technical Paper

Development of an Injector Deposit Formation Test Method for a Medium-Duty Diesel Engine

2015-09-01
2015-01-1914
In a modern diesel engine, a high fuel injection pressure is achieved by a common-rail system. Therefore, it is important to understand the effects of fuel properties on engine performances because a diesel fuel could deteriorate inside an injector at such severe conditions. The test methods so far basically use the fuel with pro-fouling agent to form deposit on injector. In this study, a novel test procedure was developed to evaluate the effect of the use of the fuel with and without zinc contaminant on injector performance. With Zn doped European specification B7 fuel (7% biodiesel) as a reference, the test result showed that an engine torque decreased almost lineally over time, and the overall torque drop was 9% after 300 hours. The investigation of the dismantled injector after the test revealed that the deposit was not formed on the sliding parts of the injector, but on the nozzle hole surface.
Journal Article

Experimental Investigation of Different Blends of Diesel and Gasoline (Dieseline) in a CI Engine

2014-10-13
2014-01-2686
Combustion behaviour and emissions characteristics of different blending ratios of diesel and gasoline fuels (Dieseline) were investigated in a light-duty 4-cylinder compression-ignition (CI) engine operating on partially premixed compression ignition (PPCI) mode. Experiments show that increasing volatility and reducing cetane number of fuels can help promote PPCI and consequently reduce particulate matter (PM) emissions while oxides of nitrogen (NOx) emissions reduction depends on the engine load. Three different blends, 0% (G0), 20% (G20) and 50% (G50) of gasoline mixed with diesel by volume, were studied and results were compared to the diesel-baseline with the same combustion phasing for all experiments. Engine speed was fixed at 1800rpm, while the engine load was varied from 1.38 to 7.85 bar BMEP with the exhaust gas recirculation (EGR) application.
Journal Article

Low Ambient Temperature Effects on a Modern Turbocharged Diesel engine running in a Driving Cycle

2014-10-13
2014-01-2713
Engine transient operation has attracted a lot of attention from researchers due to its high frequency of occurrence during daily vehicle operation. More emissions are expected compared to steady state operating conditions as a result of the turbo-lag problem. Ambient temperature has significant influences on engine transients especially at engine start. The effects of ambient temperature on engine-out emissions under the New European Driving Cycle (NEDC) are investigated in this study. The transient engine scenarios were carried out on a modern 3.0 L, V6 turbocharged common rail diesel engine fuelled with winter diesel in a cold cell within the different ambient temperature ranging between +20 °C and −7 °C. The engine with fuel, coolant, combustion air and lubricating oil were soaked and maintained at the desired test temperatures during the transient scenarios.
Technical Paper

Investigation on the Performance of Diesel Oxidation Catalyst during Cold Start at L ow Temperature Conditions

2014-10-13
2014-01-2712
Cold start is a critical operating condition for diesel engines because of the pollutant emissions produced by the unstable combustion and non-performance of after-treatment at lower temperatures. In this research investigation, a light-duty turbocharged diesel engine equipped with a common rail injection system was tested on a transient engine testing bed to study the starting process in terms of engine performance and emissions. The engine (including engine coolant, engine oil and fuel) was soaked in a cold cell at −7°C for at least 8 hours before starting the test. The engine operating parameters such as engine speed, air/fuel ratio, and EGR rate were recorded during the tests. Pollutant emissions (Hydrocarbon (HC), NOx, and particles both in mode of nucleation and accumulation) were measured before and after the Diesel Oxidation Catalyst (DOC). The results show that conversion efficiency of NOx was higher during acceleration period at −7°C start than the case of 20°C start.
Technical Paper

Improving Ethanol-Diesel Blend Through the Use of Hydroxylated Biodiesel

2014-10-13
2014-01-2776
Due to the emission benefits of the oxygen in the fuel molecule, the interest for the use of ethanol as fuel blend components in compression ignition engines has been increased. However the use of fuel blends with high percentage of ethanol can lead to poor fuel blend quality (e.g. fuel miscibility, cetane number, viscosity and lubricity). An approach which can be used to improve these properties is the addition of biodiesel forming ternary blends (ethanol-biodiesel-diesel). The addition of castor oil-derived biodiesel (COME) containing a high proportion of methyl ricinoleate (C18:1 OH) is an attractive approach in order to i) reduce the use of first generation biodiesel derived from edible sources, ii) balance the reduction in viscosity and lubricity of ethanol-diesel blends due to the high viscosity and excellent lubricity of methyl ricinoleate.
Technical Paper

Thermal Performance of Diesel Aftertreatment: Material and Insulation CFD Analysis

2014-10-13
2014-01-2818
Recent developments in diesel engines lead to increased fuel efficiency and reduced exhaust gas temperature. Therefore more energy efficient aftertreatment systems are required to comply with tight emission regulations. In this study, a computational fluid dynamics package was used to investigate the thermal behaviour of a diesel aftertreatment system. A parametric study was carried out to identify the most influential pipework material and insulation characteristics in terms of thermal performance. In the case of the aftertreatment pipework and canning material effect, an array of different potential materials was selected and their effects on the emission conversion efficiency of a Diesel Oxidation Catalyst (DOC) were numerically investigated over a driving cycle. Results indicate that although the pipework material's volumetric heat capacity was decreased by a factor of four, the total emission reduction was only considerable during the cold start.
Technical Paper

Investigating Vehicle Behavior on a Sloped Terrain Surface

2014-04-01
2014-01-0857
Sloped medians provide a run-off area for errant vehicles so that they can be safely stopped off-road with or without barriers placed in the sloped median. However, in order to optimize the design of sloped medians and the containment barriers, it is essential to accurately model the behavior of vehicles on such sloped terrain surfaces. In this study, models of a vehicle fleet comprising a small sedan and a pickup truck and sloped terrain surface are developed in CarSim™ to simulate errant vehicle behavior on sloped median. Full-scale crash tests were conducted using the vehicle fleet driven across a 9.754 meters wide median with a 6:1 slope at speeds ranging from 30 to 70 km/h. Measured data such as the lateral accelerations of the vehicle as well as chassis rotations (roll and pitch) were synchronized with the vehicle motion obtained from the video data.
Technical Paper

A Thermally Efficient DOC Configuration to Improve CO and THC Conversion Efficiency

2013-04-08
2013-01-1582
The purpose of this study is to improve the carbon monoxide (CO) and total hydrocarbons (THC) conversion efficiency of a diesel oxidation catalyst (DOC) by enhancing the monolith thermal behaviour through modification of the substrate cell density and wall thickness. The optimisation is based on catalyst properties (light off performance, conversion efficiency, pressure drop and mechanical durability). These properties were first estimated using theoretical equations derived from literature in order to select commercially available substrates for further modelling studies. The thermal behaviour and conversion efficiency of the selected catalysts under diesel exhaust gas conditions were numerically studied using data from an EU5 diesel engine operating a New European Driving Cycle (NEDC). This simulation was carried out on a commercial exhaust aftertreatment modelling program, AXISUITE. The predictions were compared to a reference coated 400/4 catalyst.
Technical Paper

Impacts of Low-Level 2-Methylfuran Content in Gasoline on DISI Engine Combustion Behavior and Emissions

2013-04-08
2013-01-1317
Research studies show that 2-methylfuran (MF) is a promising gasoline alternative regarding its positive effect on engine performance and emissions. Before using pure MF in spark ignition engines, it is more likely to be used in a low-level blended form in gasoline. An experimental research study was carried out to investigate the impacts of low-level MF content in gasoline (volumetric 10% MF in blend) on direct-injection spark-ignition (DISI) engine combustion behavior and emissions. The tests were conducted on a single-cylinder spray-guided DISI research engine at an engine speed of 1500 rpm under stoichiometric conditions. The engine loads of 3.5 ~ 8.5 bar IMEP were tested and gasoline-optimized spark timing was used. Furthermore, the effects of spark timing, exhaust gas recirculation (EGR) and valve overlap on NOx emissions were tested.
Technical Paper

GDI Engine Performance and Emissions with Reformed Exhaust Gas Recirculation (REGR)

2013-04-08
2013-01-0537
Exhaust Gas Fuel Reforming has potential to be used for on-board generation of hydrogen rich gas, reformate, and to act as an energy recovery system allowing the capture of waste exhaust heat. High exhaust gas temperature drives endothermic reforming reactions that convert hydrocarbon fuel into gaseous fuel when combined with exhaust gas over a catalyst - the result is an increase in overall fuel energy that is proportional to waste energy capture. The paper demonstrates how the combustion of reformate in a direct injection gasoline (GDI) engine via Reformed Exhaust Gas Recirculation (REGR) can be beneficial to engine performance and emissions. Bottled reformate was inducted into a single cylinder GDI engine at a range of engine loads to compare REGR to conventional EGR. The reformate composition was selected to approximate reformate produced by exhaust gas fuel reforming at typical gasoline engine exhaust temperatures.
Technical Paper

Combustion and Emission Characteristics of a PPCI Engine Fuelled with Dieseline

2012-04-16
2012-01-1138
In this paper blends of diesel and gasoline (dieseline) fuelled Partially Premixed Compression Ignition (PPCI) combustion and the comparison to conventional diesel combustion is investigated. The tests are carried out using a light duty four cylinder Euro IV diesel engine. The engine condition is maintained at 1800 rpm, 52 Nm (equivalent IMEP around 4.3 bar). Different injection timings and different amounts of EGR are used to achieve the PPCI combustion. The results show that compared to the conventional diesel combustion, the smoke and NOx emissions can be reduced by more than 95% simultaneously with dieseline fuelled PPCI combustion. The particle number total concentration can be reduced by 90% as well as the mean diameter (from 54 nm for conventional diesel to 16 nm for G50 fuelled PPCI). The penalty is a slightly increased noise level and lower indicated efficiency, which is decreased from 40% to 38.5%.
Technical Paper

Research of the Atkinson Cycle in the Spark Ignition Engine

2012-04-16
2012-01-0390
In the automotive industry, engine downsizing has been widely accepted as an enabler to improving the fuel economy and reducing the CO₂ emissions. The Atkinson cycle is one of the key technologies. In this paper, the Atkinson cycle with different expansion ratios are compared and analyzed. The investigation is compared with the benchmark whose expansion and compression ratio are identical. The aim is to understand the inherent characteristics of the over-expansion and its effect on the engine performance and emissions. The simulation results show that, the Atkinson cycle produces higher efficiency due to over-expansion. The Atkinson cycle has higher internal EGR compared with the benchmark at equivalent conditions, which contributes to lower the NOx and CO emissions.
Journal Article

Interrogating the surface: the effect of blended diesel fuels on lubricity

2011-08-30
2011-01-1940
The lubricating properties of two sustainable alternative diesels blended with ultra low sulphur diesel (ULSD) were investigated. The candidate fuels were a biodiesel consisting of fatty acid methyl esters derived from rapeseed (RME) and gas-to-liquid (GTL). Lubricity tests were conducted on a high frequency reciprocating rig (HFRR). The mating specimen surfaces were analysed using optical microscopy and profilometery for wear scar diameters and profiles respectively. Microscopic surface topography and deposit composition was evaluated using a scanning electronic microscope (SEM) with an energy dispersive spectrometer (EDS). Like all modern zero sulphur diesel fuel (ZSD), GTL fuels need a lubricity agent to meet modern lubricity specifications. It has been proven that GTL responds well to typical lubricity additives in the marketplace.
Journal Article

Modelling of Soot Oxidation by NO2 in a Diesel Particulate Filter

2011-08-30
2011-01-2083
Two approaches were adopted to study soot oxidation by NO₂; firstly microreactor tests were performed on soot produced by a soot generator over a range of NO₂ concentrations and temperatures. This enabled measurement to be made under well-controlled conditions. Secondly, soot oxidation measurements were made on an engine bench to obtain data under more realistic, if less controlled, conditions. In the microreactor work NO₂ consumption by soot oxidation and the selectivity of the soot oxidation to CO and CO₂ were measured. The latter was found to vary only slightly with temperature and to be independent of NO₂ concentration. By modeling this data using a 1-dimensional model, rate equations for the soot-NO₂ reaction were determined. These were then tested against the engine data. The soot used in this study was characterized by thermogravimetric analysis, N₂ physisorption and transmission electron microscopy.
Technical Paper

Understanding the Role of Filtered EGR on PM Emissions

2011-08-30
2011-01-2080
In earlier work we have shown that engine operation with oxygenated fuels (e.g., biodiesel) reduces the particulate matter (PM) emissions and extends the engine tolerance to exhaust gas recirculation (EGR) before it reaches smoke limited conditions. The same result has also been reported when high cetane number fuels such as gas-to-liquid (GTL) are used. A likely mechanism for engine-out particulate growth is the reintroduction of particle nuclei into the cylinder through EGR. These recirculated PM particles serve as sites for further condensation and accumulation promoting larger and greater number of particles. In order to further our understanding of EGR influence on total PM production, a diesel particulate filter (DPF) was integrated into the EGR loop. A PM reduction of approximately 50% (soot) was achieved with diesel fuel through filtered EGR, whilst still maintaining a significant NOX reduction.
Technical Paper

Microkinetic Modelling for Propane Oxidation in Channel Flows of a Silver-Based Automotive Catalytic Converter

2011-08-30
2011-01-2094
Computational Fluid Dynamics (CFD) is used to simulate chemical reactions and transport phenomena occurring in a single channel of a honeycomb-type automotive catalytic converter under lean burn combustion. Microkinetic analysis is adopted to develop a detailed elementary reaction mechanism for propane oxidation on a silver catalyst. Activation energies are calculated based on the theory of the Unity Bond Index-Quadratic Exponential Potential (UBI-QEP) method. The order-of-magnitude of the pre-exponential factors is obtained from Transition State Theory (TST). Sensitivity analysis is applied to identify the important elementary steps and refine the pre-exponential factors of these reactions. These pre-exponential factors depend on inlet temperatures and propane concentration; therefore optimised pre-exponential factors are written in polynomial forms. The results of numerical simulations are validated by comparison with experimental data.
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