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EV energy management powers-up Batteries get all the attention, but power-electronics developers lean into the cost equation as EV affordability concerns persist. Magna puts multiple innovations in new, more efficient 800v e-motor Better cooling and more efficient chip placement are among the techniques used to hit a new company high for efficiency: 93% Sensor fusion expanding in step with advancing vehicle sophistication An accelerating need to enable automated-driving and efficiency-enhancing features is driving sensor-fusion innovations.

Editorial Automated driving's continuing mission: One step forward… The Navigator Are robotaxis ready for prime time? AV Simulation Faces a Long and Winding Road There are many divergent-but-related ideas about how best to leverage simulation to 'teach' and test automated vehicles. Global AV simulation experts continue to attack the technology's persistent obstacles. DOT's 'Framework' for AV Development The U.S. Department of Transportation establishes structure to advance collaborative AV testing. The Chaos of Automotive Data Privacy Regulators and other privacy advocates believe vehicle-related data collection and brokering is in overdrive. One expert believes a day of reckoning is coming. Simulation Developer rFpro Mimics Vehicle Sensors 'Ray-tracing' software enables the training of ADAS systems entirely by simulation. Eight of the top 10 OEMs are using it. New Tools & Technologies

DoD to Deploy Thousands of Low Cost Autonomous Systems Under Replicator Program Top Productivity Improvement Tips for Manufacturing Turbine Discs FACE Technical Standard Offers MOSA Lessons for Safety-Critical Software in Any Sector Adamant: A Soon-to-be Open Source, Mission-Critical Flight Software Framework Written in Ada Benefits and Challenges of Direct-RF Sampling for Avionic Platforms More Airports Test RF as Counter Measure for UAS in Restricted Airspace Adapting U.S. Army Acquisition to Ensure the Reliability and Safety of Autonomous Vehicles This report presents several challenges that the U.S. Army will face in the transition to autonomous vehicles, challenges that are only magnified in the current acquisition environment with limited testing. Artificial intelligence algorithms introduce additional complexity, resulting in systems with a complex combination of human, machine, and autonomous controllers.

Volvo Trucks enters electrification's next phase With electric trucks already available, the OEM focuses on refining service and maintenance, expanding EV-certified dealerships and scaling production. Why agriculture will automate before on-highway Danfoss' top autonomy executive says automation will help overcome labor and technological challenges that would otherwise leave billions of dollars' worth of crops rotting in fields. Driver-in-the-loop for off-highway development Industrial and agricultural vehicle engineers can draw many of the same benefits from a driving simulator as passenger-car development teams.

Headliners from Las Vegas Big reveals abounded at the triennial CONEXPO trade show. Following are some of the most notable unveilings from the desert. Cat doubles down on diesel with new C13D platform Deere pursues electric construction machines and charging infrastructure JCB debuts clean-sheet hydrogen combustion engine Volvo CE unveils electric asphalt compactor, announces NA arrival of L350H loader Honda reveals next-gen Autonomous Work Vehicle Deere 3D-prints fuel valves for tractors HP's binder jetting technology and GKN's manufacturing expertise helped John Deere realize its first 3D-printed metal part for mass production. Returning to the SAE presidency for 2023 Setting a "prudently aggressive" mindset in advancing SAE's goals in the mobility ecosystem.

Steer-by-wire stars on the new Lexus RZ 450e Lexus' first BEV arrives with innovative touches, dual-axle propulsion and less-than-spectacular range. Rethinking the grid for EVs Interoperability and 'smart' energy management are vital for meeting EV charging demand. Designing for 200 BMEP and 22,000 RPM How Honda's Grand Prix motorcycle program in the 1960s created the world's most-advanced IC engines. Spelling Ford with an 'e' Ford Motor Co.'s new Model e team aims to transform the 120-year-old auto giant. Meet some of its new technology leaders. Chamber made to protect EV batteries With the ACS Dust Chamber, testing to ISO 20653 helps ensure EV battery housing designs will keep out dust and small particulates.

Virtual powertrain development Simulation is critical for efficient product development, but proper tool selection and efficient data management are keys to success. Blue Arc amps up for EV production Shyft Group's EV subsidiary is lighting the path for the electrification of last-mile delivery vehicles as well as mobile charging solutions. Increasing connectivity in construction Jobsites look to overcome challenges posed by mixed fleets and proprietary telematics to achieve "one-dashboard" vision and increased machine utilization.

Making the torque-transfer transition Amsted Automotive Group saw the EV revolution coming and has 'the means' to deliver greater driveline efficiency. AAG's top engineers talk next-gen technology. Electric radiant heat for EV cabin comfort New HVAC tech helps Toyota tackle the EV heat-vs.-range conundrum. Honda sticking with structural adhesives Honda extends its use of adhesive bonding to the 2022 Acura MDX, enhancing the vehicle's dynamic performance, among other benefits. Principal engineer Patrick Shafer explains. Editorial EV, give me heat! Supplier Eye Inflation ignites another supplier squeeze Toyota reinvesting in collaborative safety research SAE and NREL partner to strengthen EV-charging cybersecurity Expanding the 'bubble' of cabin acoustics 2022 Ford F-150 Lightning redefines the pickup paradigm GM's Hummer EV is like nothing else

Honda airs it out Honda's aerodynamic and NVH development gets a breath of fresh air from its first full-scale wind tunnel in North America. Two-wheeled tech: The latest in motorcycle applications Drawing heavily from automotive advances, the latest in connectivity, safety and convenience are infiltrating the moto world. Nobium: magic metal for battery anodes? Increased cell capacity and rapid recharging in thermal extremes are potential benefits of electrode chemistries fortified by the humble element Nb. Editorial Reconsidering hybrids Supplier Eye Preparing for a lumpy EV transition SAE WCX 2022: ICE won't melt amid shift to EVs ICE life-extension: searching for more solutions Stellantis' Hurricane is coming Bringing back the hot hatch: 2023 Toyota GR Corolla 2022 Jeep Grand Cherokee plugs in Q&A Eunjoo Hopkins, vehicle synthesis manager for the 2022 Jeep Grand Cherokee 4xe, talks about meeting vehicle-integration "science goals" for the hybridized 2022 Grand Cherokee.

Airing on the side of innovation Lucid Motors' home-grown innovations are leading the pace in electrification. Top engineers tell how and why they're building a benchmark with the new Air EV. Keeping combustion in the conversation The world needs ICEs to stick around - here's how. Engineering a 'Maverick' hybrid transmission Ford Powertrain engineers marry their new in-house electric machine with the proven HF45 transmission - under aggressive vehicle program timing. Driving electrified powertrain systems design Drive System Design punches beyond its weight class in meeting customer needs for electrified powertrain systems engineering services. DSD's North American chief Jon Brentnall explains.

The ONE for battery innovation Michigan-based battery upstart Our Next Energy is tackling energy density, cost and safety with new approaches to architecture and cell chemistries. Motor moves With EVs on the path to high-volume market penetration, automaker and supplier drive-motor production strategies come into focus. Expanding ADAS roles for radar and cameras Evolving into lidar alternatives, the bread-and-butter sensors of ADAS are seeing potential far beyond commodity status.

Hydrogen generates buzz in power generation Companies target stationary power applications to prove their hydrogen technology and to build scale until infrastructure expands for mobility. 'Mixed' approach to e-truck manufacturing Volvo Group CTO details the OEM's "mixed model assembly" strategy for battery and fuel-cell electric vehicles and provides insights on infrastructure and the transition to autonomous. Innovation at the intersection of disciplines Caterpillar alum Sri Srinath, Ph.D., focuses on more collaboration and mentoring in his new role as 2022 SAE International president.

The bi-directional bonus for EVs Bi-directional charging is a value-added feature that seems certain to help accelerate EV adoption. Lidar tech illuminates CES 2022 Lidar suppliers tout increased perception, smaller form factors and mass-production capabilities as the sensors begin moving to mainstream applications. Editorial Optimizing EV platforms for pickup trucks Supplier Eye Time to turn 'BEV' into a verb Valeo debuts new lidars, EV tech at CES 2022 Hyundai enters the metaverse via its PnD technology GM unveils 2024 Chevrolet Silverado EV Barra promises $30K EV SUV by fall 2023; automated driving by mid-decade Panasonic augments driver safety with new HUD tech Unique Helmholtz induction for new GM LT6 V8 Q&A Uwe Gackstatter, president of the Powertrain Solutions Division at Robert Bosch, on why markets will decide propulsion-tech mix - and ICE development can't cease.

What system Designers Should Know About MOSA Standards Microtube Technology A Catalyst for Next-Gen Aerospace Thermal Control Space Industry Test Challenges Advancing Metrology at Mach Speed Drone Mounted Inspection Breaks Barriers for F-35 RF Technology Helps Connect Avionics Systems Using Open-Cavity Plastic Packages in Avionics Applications Electronic Prognostics - A Case Study Using Global Positioning System (GPS) Prognostic health management (PHM) of electronic systems presents challenges traditionally viewed as either insurmountable or not worth the cost of pursuit, but recent changes in weapons platform acquisition and support requirements has spurred renewed interest in electronics PHM, revealing possible applications, accessible data sources, and previously unexplored predictive techniques.

Steel sector aids sustainability Volvo Group partners with SSAB on 'green steel' for off-highway machines and with Ovako for access to fossil-free hydrogen. CV autonomy: Picking the 'low-hanging fruit' Increasingly automated commercial vehicles offer challenges and opportunities in simulation, data management and standardization. Developing EV-specific lubes As electric-vehicle technology accelerates, dedicated e-fluids are necessary to maintain proper levels of drivetrain performance. Editorial Real-world emphasis on electric Mahle, Liebherr develop active pre-chamber for hydrogen ICE ABS ramps up commercial-vehicle battery-pack assembly Navistar updates A26 engine, improves FE by 4% Bosch debuts new CV-specific electric motor and inverter Western Star adds 'weight sensitive' 47X to vocational lineup Hyundai CE launches next-gen electric forklift Q&A Mahle's Laurent Art discusses thermal-management challenges, solutions for battery and fuel-cell electric commercial vehicles.

Weaving a new future for composites In a shift perhaps as prolific as steel to aluminum, woven plastics may finally bring the magic of composites to cost-effective mass-production. New composites target EV applications No longer a low-volume play, the latest composite materials offer EV developers new options for lightweighting, thermal management and structures. Acura TLX is Honda's new body-build benchmark All-new for 2021, Acura's midsize sport sedan gets an exclusive platform to go with its structural, materials and dynamic advancements. Body development leader Jeremy Lucas explains. Schaeffler builds an e-motor powerhouse Armed with state-of-the-art manufacturing and a history of innovation, Schaeffler Group is attacking the e-mobility space, says Daniel Sayre.

Accelerating truck autonomy Platform-agnostic interfaces, field data analytics and smart diagnostics will help the commercial-vehicle industry reach SAE Level 4 and 5 operations sooner. Upswing in outsourced EV testing As testing for electric commercial-vehicle propulsion systems surges, Drive System Design is rushing to expand its testing capabilities in the U.S. to keep up with the demand. Global emissions regs demand differing engine strategies The best choice in emissions-reducing technology varies for the U.S. versus Europe and elsewhere, a Jacobs expert details. Precision ag aids sustainability Deere expert Deanna Kovar, a 2021 SAE COMVEC keynoter, provides her thoughts on the future of autonomy, computer vision and machine learning, data management and more.

Making the case for in-wheel motors IWMs can improve EV efficiency, dynamics, safety, and manufacturability - when unsprung mass is addressed in their design. 3D printing scales-up Constant innovation in machine design, compatible materials and design software is leading additive manufacturing from the prototype shop to the production floor. Boosting patents during the pandemic Nissan's North American researchers set a company record for their patent output during the first year of the pandemic. Two teams revealed how they kept the IP on track.

Optimizing hybrids for cost and fficiency AVL engineers detail a modular engine program suitable for all forms of hybridization. ICE: Once more, with feeling BorgWarner CSO sees at least one more generation of the ICE before its 'sunset.' Actuating hybrid and EV efficiency More sophisticated driveline-disconnect systems are part of the electrified-vehicle future, says the head of controls at Stoneridge. The world's piston maker charts the ICE future According to Mahle's research VP, the remaining development path for internal combustion is clean, electrified and ready for alternative fuels. Pumping EV heat Heat-pump technology is a game-changer for the widespread adoption of electric vehicles, says a service-tech training expert and EV owner.

The man from ARPA-E Advanced R&D programs directed by Dr. Chris Atkinson are building the energy-efficient mobility future. Executive Insights: BorgWarner VP and CTO Hakan Yilmaz With Delphi Technologies expected to join its portfolio, BorgWarner is focusing on differentiating its product line for emerging propulsion architectures. Sweating the details of C8 development How GM's Corvette engineers tackled challenges in the move to a mid-engine architecture. Mid-engine history of the future Highlighting the many benefits of a century-old vehicle layout whose golden era is with today's performance cars.