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Standard

Liquid Leak Tightness Evaluation Methodology for EV Battery Packs Informational Report

2024-04-23
CURRENT
J3277_202404
This technical information report (IR) presents a methodology to evaluate battery pack liquid leak tightness attributes to be used in a production line to satisfy the functional requirement for IPX7, water ingress requirement, and no sustainable coolant leakage for coolant circuits. The Equivalent Channel Method is used as a suggested production leak tightness requirement for a given battery pack design that will correlate and assure that the battery pack meets or exceeds its functional requirement. Obtaining the specific geometry of the Equivalent Channel (EC) for a given battery pack is done analytically and empirically in consideration of the product design limitations. This document is a precursor to J3277-1, which will present the practices to qualify that product leak tightness is equal or better than the maximum allowed EC for that product using applicable and commercially available leak test technologies.
Standard

Electric Vehicle Power Transfer System Using Conductive Automated Connection Devices

2024-04-23
WIP
J3105
This document covers the general physical, electrical, functional, testing, and performance requirements for conductive power transfer, primarily for vehicles using a conductive ACD connection capable of transferring DC power. It defines conductive power transfer methods, including the infrastructure electrical contact interface, the vehicle connection interface, the electrical characteristics of the DC supply, and the communication system. It also covers the functional and dimensional requirements for the vehicle connection interface and supply equipment interface. New editions of the documents shall be backwards compatible with the older editions. There are also sub-documents which are identified by a SAE J3105/1, SAE J3105/2, and SAE J3105/3. These will be specific requirements for a specific interface defined in the sub-document.
Standard

Battery Electric Vehicle Energy Consumption and Range Test Procedure

2024-03-26
WIP
J1634
This SAE Recommended Practice establishes uniform procedures for testing battery electric vehicles (BEVs) which are capable of being operated on public and private roads. The procedure applies only to vehicles using batteries as their sole source of power. It is the intent of this document to provide standard tests which will allow for the determination of energy consumption and range for light-duty vehicles (LDVs) based on the federal emission test procedure (FTP) using the urban dynamometer driving schedule (UDDS) and the highway fuel economy driving schedule (HFEDS) and provide a flexible testing methodology that is capable of accommodating additional test cycles as needed. Additionally, this SAE Recommended Practice provides five-cycle testing guidelines for vehicles performing supplementary testing on the US06, SC03, and cold FTP procedure. Realistic alternatives should be allowed for new technology.
Standard

Motor Vehicle Brake Fluid

2024-03-12
CURRENT
J1703_202403
This SAE Standard covers motor vehicle brake fluids of the nonpetroleum type, based upon glycols, glycol ethers, and appropriate inhibitors, for use in the braking system of any motor vehicle such as a passenger car, truck, bus, or trailer. These fluids are not intended for use under arctic conditions. These fluids are designed for use in braking systems fitted with rubber cups and seals made from styrene-butadiene rubber (SBR), or a terpolymer of ethylene, propylene, and a diene (EPDM).
Standard

Standard Four-Letter Coding as an Identification Method for Alternative Fuel Vehicles

2024-03-01
CURRENT
J3108/1_202403
SAE J3108 RP provides fuel and hazard guidance for first and second responders of incidents associated with alternative fueled vehicles. The intent of this SAE J3108-1 RP is to remain with the limited number of seven intuitive and colored letters contained in each of the first two letter positions (72=49). However, the use of four letters plus nine digits (to not use either 0 or o) permits up to 1185921 unique identifiers (334) for future expansion. The RP is not intended to replace the standards for SAE J2990 format emergency response guide (ERG) created by automotive manufacturers for use at the scene of an emergency. Automotive OEMs are encouraged to reference this RP for industry design guidance when creating vehicle requirements and ERGs. This coding should be consistent with other vehicle badging with the goal of providing additional clarity.
Standard

Metallic Connections for Fluid Power and General Use - Part 1: 37 Degree Flared Fittings

2024-03-01
CURRENT
J514/1_202403
This part of SAE J514 covers general and dimensional specifications for 37 degree flared tube fittings. Also included are 37 degree flared fittings with NPTF pipe threads in Appendix B. These fittings are intended for general application in hydraulic systems on industrial equipment and commercial products. These fittings are capable of providing leak-proof, full flow connections in hydraulic systems operating at working pressures as specified in Table 6. Since many factors influence the pressure at which a hydraulic system will or will not perform satisfactorily, the values shown in Table 6 should not be construed as a guaranteed minimum. For any application, it is recommended that sufficient testing be conducted and reviewed by both the user and fitting manufacturer to assure that performance levels will be safe and satisfactory.
Standard

Plug-In Electrical Vehicle Charge Rate Reporting and Test Procedures

2024-02-28
WIP
J2953/4
This document facilitates clear and consistent comparisons of realistic charging capabilities of passenger vehicles via commercially available EVSE. Common test procedures and metrics are established for both vehicles and EVSE operating without limitations in nominal conditions. This document does not attempt to address performance variations of EV-EVSE interactions outside of nominal conditions such as extreme temperatures, variable SOCs, and so on.
Standard

High-Flow Prescriptive Fueling Protocols for Gaseous Hydrogen Powered Medium and Heavy-Duty Vehicles

2024-02-23
CURRENT
J2601/5_202402
This TIR establishes high-flow fueling protocols, including their process limits for fueling of compressed gaseous hydrogen vehicles at peak flow rates from 60 to 300 g/s with compressed hydrogen storage system (CHSS) volume capacities between 248.6 and 7500 L which have been qualified to UN GTR #13. This document is initially being published as a TIR due to limited field testing of the fueling protocols. Once the fueling protocols have been field tested, the SAE Fuel Cell Standards Committee Interface Task Force intends to publish a revision to this document as an SAE Standard.
Standard

Automotive Pipe Fittings

2024-02-16
CURRENT
J530_202402
This SAE Standard includes complete general and dimensional specifications for those types of pipe fittings commonly used in the automotive and other mass production industries where the use of lubricants or sealers is objectionable. The automotive pipe fittings shown in Figures 1 to 17 and Tables 1 to 6 are intended for general automotive and similar applications involving low or medium pressures or in conjunction with automotive tube fittings in piping systems.
Standard

Hydraulic Hose Pin Hole Sleeve Testing Information Towards Development of a Test Method

2024-02-09
WIP
J3314
This SAE Technical Report documents efforts toward developing a Test Method for the evaluation of hose protection sleeves used in hydraulic fluid power applications. These sleeves are intended for general application and hydraulic systems on industrial equipment and commercial products. These sleeves shall be capable of providing protection to pin hole failures in hydraulic systems operating to working pressures specified by the manufacturer. Hose assembly burst containment is not in the scope of this document.
Standard

Recommended Practice for Measuring Fuel Consumption and Range of Fuel Cell and Hybrid Fuel Cell Vehicles Fueled by Compressed Gaseous Hydrogen

2024-02-06
CURRENT
J2572_202402
This SAE Recommended Practice establishes uniform procedures for testing fuel cell and hybrid fuel cell electric vehicles, excluding low speed vehicles, designed primarily for operation on the public streets, roads and highways. The procedure addresses those vehicles under test using compressed hydrogen gas supplied by an off-board source or stored and supplied as a compressed gas onboard. This practice provides standard tests that will allow for determination of fuel consumption and range based on the US Federal Emission Test Procedures, using the Urban Dynamometer Driving Schedule (UDDS) and the Highway Fuel Economy Driving Schedule (HFEDS). Chassis dynamometer test procedures are specified in this document to eliminate the test-to-test variations inherent with track testing, and to adhere to standard industry practice for fuel consumption and range testing.
Standard

Reduced Effort Power Steering Modifications and Backup Systems (Hydraulic and/or Electric)

2024-02-06
CURRENT
J2672_202402
This SAE Information Report relates to a special class of automotive adaptive equipment which consists of modifications to the power steering system provided as original equipment on personally licensed vehicles. These modifications are generically called “modified effort steering” or “reduced effort power steering.” The purpose of the modification is to alter the amount of driver effort required to steer the vehicle. Retention of reliability, ease of use for physically disabled drivers and maintainability are of primary concern. As an Information Report, the numerical values for performance measurements presented in this report and in the test procedure in the appendices, while based upon the best knowledge available at the time, have not been validated.
Standard

North American Charging System (NACS) for Electric Vehicles

2024-01-24
WIP
J3400
This Recommended Practice covers the general physical, electrical, functional, safety, and performance requirements for conductive power transfer to an electric vehicle using a connector, which can be hand-mated and is capable of transferring either DC or AC single-phase power using two current-carrying contacts.
Standard

Power Cylinder Effects on Friction and Fuel Economy

2024-01-22
CURRENT
J2904_202401
This document covers the mechanisms from the power cylinder, which contribute to the mechanical friction of an internal combustion engine. It will not discuss in detail the influence of other engine components or engine driven accessories on friction.
Standard

Hydraulic Flanged Tube, Pipe, and Hose Connections, Four-Screw Flange Connection - Part 2: 42 MPa (Code 62)

2023-12-26
CURRENT
J518/2_202312
This SAE Standard covers general and dimensional specifications for the Code 62 metric (Type 1) and inch (Type 2) flanged heads, flange clamps (FC and FCM), and split flange clamps (FCS and FCSM) applicable to four-screw flange type tube, pipe, and hose connections. Also included are the recommended port dimensions and port design considerations. Type 2 (inch) flange clamps and split flange clamps are not for new design. The flanged heads specified are incorporated into fittings having suitable means for attachment of tubes, pipes, or hoses to provide connection ends. These connections are intended for application in hydraulic systems, on industrial and commercial products, where it is desired to avoid the use of threaded connections. The rated working pressure of an assembly shall not exceed the least of all the component working pressure rated values. The following general specifications supplement the dimensional data contained in the tables with respect to all unspecified detail.
Standard

Metallic Connections for Fluid Power and General Use - Part 3: NPTF Pipe Adapters and NPSM Adapter Unions

2023-12-13
CURRENT
J514/3_202312
This part of SAE J514 covers general and dimensional specifications for NPTF pipe adapters and 30 degree NPSM adapter unions. These fittings are intended for general application in hydraulic systems on industrial equipment and commercial products. These fittings are capable of providing leak-proof, full-flow connections in hydraulic systems operating at working pressures as specified in Table 6. Since many factors influence the pressure at which a hydraulic system will or will not perform satisfactorily, the values shown in Table 6 should not be construed as a guaranteed minimum. For any application, it is recommended that sufficient testing be conducted and reviewed by both the user and fitting manufacturer to assure that performance levels will be safe and satisfactory.
Standard

Fuel Filter - Initial Single-Pass Efficiency Test Method

2023-12-13
CURRENT
J1985_202312
This SAE Standard is intended for all sizes of fuel filters, so a variety of test stands may be required depending upon flow rate. The low contamination level, downstream clean-up filter, and short duration of the test ensure that the particle retention ability of the filter is measured in a single pass, as no appreciable loading or regression will occur.
Standard

Electric Vehicle Charging Adapter Safety and OEM Qualified Device Designation

2023-12-01
WIP
J3400/1
This document covers the general physical, electrical, functional, and performance requirements for adapters connected to standards conforming conductive power transfer via handheld conductive coupler capable of transferring either DC or single-phase power using two current-carrying contacts. The focus is on defining the process to evaluate the suitability of adapters to SAE J3400 vehicle inlets.
Standard

Planetary Gears - Terminology

2023-10-31
CURRENT
J646_202310
Figures 1 through 6 illustrate in simplified form some of the more common planetary gears, gearsets, and geartrain arrangements in order to establish applicable terminology. Figures 7 and 8 provide additional examples that use elements of those gear arrangements.
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