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For years, reducing the number of traffic-related fatalities and injuries has been a major problem throughout the world. Today, it has gained much more momentum in view of rapidly increasing SUV, van, and light-truck populations relative to the number of passenger cars, and due to significant improvements in technologies that facilitate a better understanding of the interaction dynamics among widely differing size vehicles. Unless disparities in crashworthiness among vehicles of different masses, sizes, and structural characteristics in mixed crash environments are successfully taken into account, the challenge toward improved vehicle safety will continue. This two-part compendium provides the most comprehensive information available on the entire spectrum of vehicle crash compatibility. The first part presents oral comments captured from the 2003 SAE World Congress panel discussion on compatibility.

The development of the Translations Energy Criteria (TEC) has been underway for the last fifteen years. This criteria addresses brain contusion and skull fracture in the Anterior-Posterior (A-P), Left-Right (L-R), and Superior-Inferior (S-I) directions. The object of this strudy was to evaluate the ability of the TEC to predict non-fracture type injuries to the brain in the L-R and A-P directions up to the level of “serious.” Six unembalmed human cadavers were subjected to one head impact each. Tests one through three were frontal impacts, performed at 1.6, 3.9 and 6.7 m/s respectively. Tests four through six were lateral impacts, performed at 1.9, 3.8 and 6.1 m/s respectively. The impactor weighed 9.05 kg and was fitted with either a rigid or padded surface. The brain was repressurized and the head instrumented with two tri-axial linear accelerometer arrays and one angular velocity transducer. Two high speed motion picture views (1000 frames per second) were taken for each test.

Assessment of potential forearm fracture due to deployment of driver air bags is examined through a series of static air bag deployments with a specially instrumented Hybrid III dummy. The objective of the study was to determine the feasibility of measuring accelerations and bending moments on the Hybrid III dummy forearm as a potential injury index for arm fracture. Study of the National Accident Sampling System data has shown that in isolated circumstances, deployment of an air bag while the driver is making a turn can lead to fractures of the lower arm. To examine this phenomenon, the Hybrid III dummy was instrumented with accelerometers and strain gages to allow measurement of the accelerations and moments on the right arm. The arm was oriented over the steering wheel towards the eleven o'clock position during deployment of the air bag. Accelerations were measured on the arm at the wrist, elbow, and shoulder. Moments in two axes were measured at two locations below the elbow.

A proposed modification to the Hybrid III 50th percentile male dummy upper femur appears to reduce the chest response problems resulting from femur-pelvis interaction in test exposures more severe than Standard No. 208 testing. When compared to overall repeatability of tests, the modification did not change other dummy response measurements appreciably. The femur-pelvis interaction problem, referred to as “hip lock”, was thought to occur in certain vehicles when the femurs of a passenger side dummy impacting only an air bag bottomed out against the pelvis structure. If metal-to-metal contact occurred, excessive load could be transferred to the chest, leading to elevated chest responses. The most pertinent signs of hip lock occurring appear to be a large, sharply pointed z chest acceleration, and a distinct positive component of the lumbar spine z force following the main negative component.

Locations of key body segments of Hybrid III dummies used in FMVSS 208 compliance tests and NCAP tests were measured and subjected to statistical analysis. Mean clearance dimensions and their standard deviations for selected body segments of driver and passenger occupants with respect to selected vehicle surfaces were determined for several classes of vehicles. These occupant locations were then investigated for correlation with impact responses measured in crash tests and by using a three dimensional human-dummy mathematical model in comparable settings. Based on these data, the importance of some of the clearance dimensions between the dummy and the vehicle surfaces was determined. The study also compares observed Hybrid III dummy positions within selected vehicles with real world occupant positions reported in published literature.

Head injury is a serious threat to lives of people working around farm machinery. The consequence of head injuries are costly, paralytic, and often fatal. Clinical and biomechanical data on head injuries are reviewed and their application in the analysis of head injury risk associated with farm tractor discussed. A significant proportion of tractor-related injuries and deaths to adults, as well as children, is due directly or indirectly to head injury. An improved injury reporting program and biomechanical studies of human response to tractor rollover, runover, and falls, are needed to understand mechanisms of the associated head injury.

The objective of the study was to investigate the biomechanical response of the intact cranium. Unembalmed human cadavers were used in the study. The specimens were transected at the base of the skull leaving the intracranial contents intact; x-ray and computed tomography (CT) scans were obtained. They were fixed in a specially designed frame at the auditory meatus level and placed on the platform of an electrohydraulic testing device via a six-axis load cell. Following radiography, quasistatic loading to failure was applied to one of the following sites: frontal, vertex, parietal, temporal, or occipital. Retroreflective targets were placed in two mutually orthogonal planes to record the localized temporal kinematics. Applied load and piston displacement, and the output generalized force (and moment) histories were recorded using a modular digital data acquisition system. After the test, x-ray and CT images were obtained, and defleshing was done.

In the last twelve years, the overwhelming effectiveness of restraining children in the United States, Canada and Europe has been proven in reducing death and injury in automobile accidents. Despite the proven benefits of restraining children, one type of injury has not been prevented. This paper is an analysis of stretch injuries to the spinal cord in the upper thoracic or cervical spine. This paper discusses, in general, spinal cord injuries from a biomechanical point of view. The relationship between various loading conditions and the resulting types of spinal cord injuries is discussed. This paper also examines seven real world automobile accidents. Information for each case includes: vehicles involved, type of roadway, crash Delta-V, occupant direction of motion, restraint type, injuries to occupants, and anthropometry of child with spinal cord injury. A description and location of each spinal cord injury that occurred at the time of the accident is discussed.

In 1983, the National Highway Traffic Safety Administration (NHTSA) initiated two air hag vehicle fleet programs. The objective was to demonstrate that both original equipment and retrofit air bag systems operate in vehicles as intended. As of July 1, 1987, the two fleets together have accumulated over 200 million miles. Data are presented for 112 crashes involving air bag deployment in these government sponsored fleet vehicles in service between 1984 and July 1, 1987. Of the 112 drivers involved in the crashes, 103 sustained either no injury or only minor (AIS 1)[1]1 injuries. Of the nine remaining cases, six were AIS 2 and three AIS 3. To date, the limited data indicate that the air bag deployed as expected in all frontal crashes severe enough to require occupant restraint beyond that provided by the vehicle interior. Additionally, in collisions in which the air bag did not deploy, the crashes were of such low severity that no actuation was expected and none took place.

As an aid to designing an abdominal insert for anthropomorphic dummies, a study of abdominal trauma factors has been made. Questions regarding human impact response and tolerance were answered within the framework of primate scaling. Results of subhuman primate impacts and primate anthropometry were combined to produce injury criteria for frontal and lateral abdominal impacts. Impact response for the frontal and lateral directions was also defined for humans. The primate impact data used in the study was obtained in the early 1970's in laboratory tests utilizing a specially designed “air gun”. This test set up emphasizes reproducibility and control. Human lateral abdominal impact data first published by Walfisch et al., in 1980 were reanalyzed and used to check the primate scaling. Significant differences in impact injury tolerances for various abdominal locations were noted and detailed.

This paper addresses the kinematics of occupants of light motor vehicles that are involved in frontal collisions. Injury to occupants of these vehicles constitute a majority of the harm incurred in all of the traffic accidents. Host injury is caused by the relatively high velocity collisions of occupants into vehicle interior components. A two dimensional (2-D) MVMA dynamic occupant simulation was used to facilitate the understanding of occupant kinematics in frontal collisions in general and to determine the spectra of occupant impact velocities into vehicle components for a range of crash speeds in particular. Real world accident data and laboratory crash tests were used to provide inputs and boundaries for the MVMA 2-D model. The accident data provided guidelines as to which occupant-to-vehicle impact modes produce the most harm and therefore should be addressed.

In a crash, impact against the steering assembly can be a major cause of serious and fatal injury to drivers. But the interrelationship between injury protection and factors of surface area, configuration, padding, relative position of the spokes, and number and stiffness of spokes and rim is not clear. This paper reports a series of high-G sled tests conducted with anesthetized animal subjects in 30 mph impacts at 30 G peaks. A total of eight tests were conducted, five utilizing pig subjects, one a female chimpanzee, one an anthropomorphic dummy, and one test with no subject. Instrumentation included closed circuit TV, a tri-axial load cell mounted between the steering wheel and column, seat belt load measurement, six Photo-Sonics 1000 fps motion picture cameras, and poloroid photography. Medical monitoring pre, during and post-impact was followed by gross and microscopic tissue examination.

Parallel and coordinated accident studies were conducted in the United States and in the Federal Republic of Germany to determine the extent, the level, and the comparability of neck injuries in automotive accidents as reported in the National Crash Severity Study (NCSS), and the Association of German Automobile Insurers (HUK-Verband) files. To determine the comparability of the two data sets, three primary evaluation criteria were used: 1) the distribution of overall injuries by AIS level by various occupant parameters, 2) the risk of occupant AIS injury vs. delta V, and 3) the distribution of neck injuries by AIS for restrained vs unrestrained occupants. Frequencies and severities of neck injuries in car accidents were compared in parallel layouts between the two data sets in frontal, side and rear impact modes. In further breakdown the frontal impact file was separated into driver/passenger and male/female categories.

Accurate data on the body dimensions of truck drivers are needed and such data are not presently available. This paper provides basic source data and an anthropometrical overview of the usefulness and limitations of existing data bases; discusses the influence of population factors, including age, sex, and demographic variables; and reviews population sampling problems. Heavy truck drivers as a whole appear to represent a physically different population from that of either the U.S. general population or other professional groups. Future anthropometric surveys must provide information for improved accommodation for the increasing range of physical size of users, and for obtaining data more useful to engineers involved in heavy truck interior cab design.

This paper presents an analysis of 67 neck injuries incurred in diving and sliding accidents in swimming pools. The accidents were investigated to establish the appropriate medical and mechanical factors involved. A mathematical model was developed to allow the prediction of the trajectory and velocity of the subjects prior to their injury. Nine of the accidents were selected for real life simulation. The simulation included the selection of test subjects of similar physical build to the accident victims who then performed the maneuvers leading to the injury, but in deeper water. High speed movies (200 frames per second) were taken, above and below the water, to measure the motion. A frame by frame analysis provided data to determine the trajectory and velocity profiles of the test subject. The maneuvers studied included diving from the pool edge, diving from various board types and sliding down various sliding board configurations.

Business and executive aviation represent a combined total of over 40% of the general aviation fleet, but (1977) accounted for only 8.37% of all general aviation accidents recorded. During the period 1964-1977 some 7,351 aircraft engaged in business flying, and 883 in corporate/executive operations, were involved in accidents reported by the NTSB. These accidents were reviewed utilizing the University of Michigan Computerized Accident Files to provide an overall view of the incidence and nature of business/executive aircraft accidents relative to occupant crash injuries. In addition more detailed case studies of selected accidents investigated including a Lear Jet 25B, Cessna 421, Beech Volpar Model 18, and Ted Smith Aerostar 601, are provided to illustrate specific types of crashworthiness, occupant protection, or post-crash emergency egress findings applicable to business/executive operations. Post-crash fire was reported in 29 cases (16.3%) during the 3-year period (1975-1977).

Detailed investigations of automobile crashes in which children under 10 years old were passengers were carried out. The purpose of this study was to investigate the injury patterns of restrained and unrestrained children and to assess the performance of child restraint systems in real world crashes. Crashes which occurred mainly in Washtenaw and Oakland counties of the state of Michigan were surveyed. A total of 348 vehicle crashes involving 494 children less than 10 years old were identified. Forty eight crashes involving 63 children were selected for in-depth investigation. 37% of the children in the investigated cases were restrained by an adult lap belt or a child restraint. It was found that only 4.7% of the children in the overall sample were restrained. Both adult seat belts and child restraints (when used) were found to be effective in reducing injuries in crashes. Head and facial injuries were found to be the most common form of injury to children.

Statistics indicate that during the past decade (1967-1976) the number of general aviation aircraft involved in an accident is equivalent to at least 38% of the total U.S. production during that period. Estimates that an aircraft will be involved in an accident over a 20 year life range are as high as 60-70%. Recognition of this probability has led to crashworthiness and occupant survivability “packaging” design concepts as offering the most realistic approach to reduction of serious and fatal injuries when an accident occurs. This paper reviews and illustrates current general aviation aircraft accident experience relative to occupant impact injury and damage indexes, and provides new data relative to current-generation aircraft.

A study of free-fall accidents and resulting injuries was conducted to determine how useful these types of data could be in establishing human injury tolerance limits. “Tolerance” was examined primarily for children at two levels - reversible injury and threat to survival. The specific objectives were to investigate specific free-falls in sufficient depth to permit biomedical or mathematical reconstruction of the fall, simulate selected free-falls to estimate impact response, and compare predicted responses with observed injuries as a means of estimating human tolerance levels. From more than 2100 reported free-falls, 110 were investigated on-site. Seven head-first and three feet-first falls were then simulated using the MVMA 2-D Crash Victim Simulator. Newspaper reports of free-falls showed that males fell six times as often as females and most often while at work. Children fell from windows and balconies more often than from any other hazard.

The importance of crashworthiness and the role of restraint systems in occupant impact protection in U.S. civil aircraft design is being increasingly recognized. Current estimates of the number of fatalities which could be prevented annually in survivable accidents range from 33 to 94%. This study reviews the development of existing Federal Aviation Administration restraint system standards from the first requirement for safety belts in the Air Commerce Regulations of 1926 to present 14 CFR 1.1. The FAA and industry standards are critically evaluated for Parts 23 (small airplanes), 25 (air transports), 27 (rotorcraft), and 29 (transport category rotorcraft). State-of-the-art developments, including an overview of previous accident experience, results of experimental studies, comparison with other standards, and primary data sources are provided.