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Technical Paper

Streamlining Hybrid Vehicle Control Development with an Efficient MATLAB/Simulink Simulation Platform

2024-04-09
2024-01-2853
Automotive hybrid vehicle controls development is an increasingly complex and challenging task. Therefore, to adequately verify and validate the control algorithms prior to its deployment onto real world testing platforms a robust, scalable, low-maintenance simulation platform is most necessary. The currently available test properties pose major challenges in setup, accessibility, maintenance, complexity, and reusability. The aim of this paper is to present a systematic approach of the initial setup, the adaptation to a vehicle program, and the maintenance of a purely MATLAB/Simulink based simulation platform that alleviates the concerns highlighted above. The platform follows the approach of a level 1 virtualization platform for production intent application software components - without the Run-Time Environment (RTE), Basic Software (BSW), and Microcode Abstraction (MCAL) layers.
Technical Paper

Safety Verification and Navigation for Autonomous Vehicles Based on Signal Temporal Logic Constraints

2023-04-11
2023-01-0113
The software architecture behind modern autonomous vehicles (AV) is becoming more complex steadily. Safety verification is now an imminent task prior to the large-scale deployment of such convoluted models. For safety-critical tasks in navigation, it becomes imperative to perform a verification procedure on the trajectories proposed by the planning algorithm prior to deployment. Signal Temporal Logic (STL) constraints can dictate the safety requirements for an AV. A combination of STL constraints is called a specification. A key difference between STL and other logic constraints is that STL allows us to work on continuous signals. We verify the satisfaction of the STL specifications by calculating the robustness value for each signal within the specification. Higher robustness values indicate a safer system. Model Predictive Control (MPC) is one of the most widely used methods to control the navigation of an AV, with an underlying set of state and input constraints.
Technical Paper

Traffic Safety Improvement through Evaluation of Driver Behavior – An Initial Step Towards Vehicle Assessment of Human Operators

2023-04-11
2023-01-0569
In the United States and worldwide, 38,824 and 1.35 million people were killed in vehicle crashes during 2020. These statistics are tragic and indicative of an on-going public health crisis centered on automobiles and other ground transportation solutions. Although the long-term US vehicle fatality rate is slowly declining, it continues to be elevated compared to European countries. The introduction of vehicle safety systems and re-designed roadways has improved survivability and driving environment, but driver behavior has not been fully addressed. A non-confrontational approach is the evaluation of driver behavior using onboard sensors and computer algorithms to determine the vehicle’s “mistrust” level of the given operator and the safety of the individual operating the vehicle. This is an inversion of the classic human-machine trust paradigm in which the human evaluates whether the machine can safely operate in an automated fashion.
Journal Article

Formal Verification of Autonomous Vehicles: Bridging the Gap between Model-Based Design and Model Checking

2023-04-11
2023-01-0116
Formal verification plays an important role in proving the safety of autonomous vehicles (AV). It is crucial to find errors in the AV system model to ensure safety critical features are not compromised. Model checking is a formal verification method which checks if the finite state machine (FSM) model meets system requirements. These requirements can be expressed as linear Temporal logic (LTL) formulae to describe a sequence of states with linear Temporal properties to be satisfied. NuSMV is a dedicated software for performing model checking based on Temporal logic formulae on FSM models. However, NuSMV does not provide model-based design. On the other hand, Stateflow in MATLAB/SIMULINK is a powerful tool for designing the model and offers an interactive Graphical User Interface (GUI) for the user/verifier but is not as efficient as NuSMV in model checking.
Technical Paper

Adaptive Real-Time Energy Management of a Multi-Mode Hybrid Electric Powertrain

2022-03-29
2022-01-0676
Meticulous design of the energy management control algorithm is required to exploit all fuel-saving potentials of a hybrid electric vehicle. Equivalent consumption minimization strategy is a well-known representative of on-line strategies that can give near-optimal solutions without knowing the future driving tasks. In this context, this paper aims to propose an adaptive real-time equivalent consumption minimization strategy for a multi-mode hybrid electric powertrain. With the help of road recognition and vehicle speed prediction techniques, future driving conditions can be predicted over a certain horizon. Based on the predicted power demand, the optimal equivalence factor is calculated in advance by using bisection method and implemented for the upcoming driving period. In such a way, the equivalence factor is updated periodically to achieve charge sustaining operation and optimality.
Technical Paper

A Computationally Lightweight Dynamic Programming Formulation for Hybrid Electric Vehicles

2022-03-29
2022-01-0671
Predicting the fuel economy capability of hybrid electric vehicle (HEV) powertrains by solving the related optimal control problem has been available for a few decades. Dynamic programming (DP) is one of the most popular techniques implemented to this end. Current research aims at integrating further powertrain modeling criteria that improve the fidelity level of the optimal HEV powertrain control behavior predicted by DP, thus corroborating the reliability of the fuel economy assessment. Dedicated methodologies need further development to avoid the curse of dimensionality which is typically associated to DP when increasing the number of control and state variables considered. This paper aims at considerably reducing the overall computational effort required by DP for HEVs by removing the state term associated to the battery state-of-charge (SOC).
Journal Article

Modeling the Effects of Drop Impingement Frequency on Heated Walls at Engine Conditions

2022-03-29
2022-01-0508
Understanding the fundamental details of drop/wall interactions is important to improving engine performance. Most of the drop-wall interactions studies are based on the impact of a single drop on the wall. To accurately mimic and model the real engine conditions, it is necessary to characterize spray/wall interactions with different impingement frequencies at a wide range of wall temperatures. In this study, a numerical method, based on Smoothed Particle Hydrodynamics (SPH), is used to simulate consecutive droplet impacts on a heated wall both below and above the Leidenfrost temperature. Impact regimes are identified for various impact conditions by analyzing the time evolution of the post-impingement process of n-heptane drops at different impingement frequencies and wall surface temperatures. For wall temperature below the Leidenfrost temperature, the recoiled film does not leave the surface.
Journal Article

Automatic Formal Verification of SysML State Machine Diagrams for Vehicular Control Systems

2021-04-06
2021-01-0260
Vehicular control systems are characterized with numerous complex interactions with a steady rise of autonomous functions, which makes it more challenging for designers and safety engineers to identify unexpected failures. These systems tend to be highly integrated and exhibit features like concurrency for which traditional verification and validation techniques (i.e. testing and simulation) are insufficient to provide rigorous and complete assessment. Model Checking, a well-known formal verification technique, can be used to rigorously prove the correctness of such systems according to design Requirements. In particular, Model Checking is a method for formally verifying finite-state concurrent systems. Specifications about the system are expressed as temporal logic formulas, and efficient symbolic algorithms are used to traverse the model defined by the system and check if the specification holds or not.
Technical Paper

Numerical Modeling of Spray Formation under Flash-boiling Conditions

2020-04-14
2020-01-0328
Flash boiling occurs in sprays when the ambient gas pressure is lower than the saturation pressure of the injected fuel. In the present work, a numerical study was conducted to investigate solid-cone spray behaviors under various flash-boiling conditions. A new spray cone angle correlation that is a function of injection parameters was developed and used for spray initialization at the nozzle exit to capture plume interactions and the global spray shape. The spray-breakup regime control was adjusted to enable catastrophic droplet breakup, characterized by Rayleigh-Taylor (RT) breakup, near the nozzle exit. The model was validated against experimental spray data from five different injectors, including both multi-hole and single-hole injectors, with injection pressure varying from 100 to 200 bar.
Technical Paper

Computational Optimization of a Diesel Engine Calibration Using a Novel SVM-PSO Method

2019-04-02
2019-01-0542
Accelerated computational optimization of a diesel engine calibration was achieved by combining Support Vector Regression models with the Particle Swarm Optimization routine. The framework utilized a full engine simulation as a surrogate for a real engine test with test parameters closely resembling a typical 4.5L diesel engine. Initial tests were run with multi-modal test problems including Rastragin's, Bukin's, Ackely's, and Schubert's functions which informed the ML model tuning hyper-parameters. To improve the performance of the engine the hybrid approach was used to optimize the Fuel Pressure, Injection Timing, Pilot Timing and Fraction, and EGR rate. Nitrogen Oxides, Particulate Matter, and Specific Fuel Consumption are simultaneously reduced. As expected, optimums reflect a late injection strategy with moderately high EGR rates.
Technical Paper

Numerical Study of Fuel Droplet Impact on Heated Surfaces Using Smoothed Particle Hydrodynamics Method

2019-04-02
2019-01-0291
The impact of fuel droplets on heated surfaces is of great importance in internal combustion engines. In engine computational fluid dynamics (CFD) simulations, the drop-wall interaction is usually considered by using models derived from experimental data and correlations rather than direct simulations. This paper presented a numerical method based on smoothed particle hydrodynamics (SPH), which can directly simulate the impact process of fuel droplets impinging on solid surfaces. The SPH method is a Lagrangian meshfree particle method. It discretizes fluid into a number of SPH particles and governing equations of fluid into a set of particle equations. By solving the particle equations, the movement of particles can be obtained, which represents the fluid flows. The SPH method is able to simulate the large deformation and breakup of liquid drops without using additional interface tracking techniques.
Technical Paper

The Computational Cost and Accuracy of Spray Droplet Collision Models

2019-04-02
2019-01-0279
This study focuses on Lagrangian spray models that are commonly used in engine CFD simulations. In modeling sprays, droplet collision is one of the physical phenomena that must be accounted for. There are two main parts of droplet collision models for sprays - detecting colliding pairs of droplets and predicting the outcomes of these collisions. For the first part, we focus on the efficiency of the algorithm. We present an implementation of the arbitrary adaptive collision mesh model of Hou and Schmidt [1], and examine its efficiency in dealing with large simulations. Through theoretical analysis and numerical tests, we show that the computational cost of this model scales pseudo-linearly with respect to the number of parcels in the sprays. Regarding the second part, we examine the variations in existing phenomenological models used for predicting binary droplet collision outcomes. A quantitative accuracy metric is used to evaluate the models with respect to the experimental data set.
Technical Paper

Large-Eddy Simulation and Analysis of Turbulent Flows in a Motored Spark-Ignition Engine

2018-04-03
2018-01-0202
Advanced research in Spark-ignition (SI) engines has been focused on dilute-combustion concepts. For example, exhaust-gas recirculation is used to lower both fuel consumption and pollutant emissions while maintaining or enhancing engine performance, durability and reliability. These advancements achieve higher engine efficiency but may deteriorate combustion stability. One symptom of instability is a large cycle-to-cycle variation (CCV) in the in-cylinder flow and combustion metrics. Large-eddy simulation (LES) is a computational fluid dynamics (CFD) method that may be used to quantify CCV through numerical prediction of the turbulent flow and combustion processes in the engine over many engine cycles. In this study, we focus on evaluating the capability of LES to predict the in-cylinder flows and gas exchange processes in a motored SI engine installed with a transparent combustion chamber (TCC), comparing with recently published data.
Technical Paper

Ultra-High Fuel Injection Pressure with Massive EGR to Enable Simultaneous Reduction of Soot and NOx Emissions

2018-04-03
2018-01-0227
In this study both double and triple injection strategies were used with fuel pressures up to 300 and 250 MPa, respectively. Tests were conducted at medium load conditions with cooled, high-pressure EGR at a ratio of 40% and higher. A four-cylinder production engine, featuring double turbochargers with one variable geometry turbocharger, was tested. The double injection strategy consisted of a 20% close-coupled pilot injection while the triple injection strategy introduced a post injection consisting of 10% the total cycle fuel. Results of this study do not indicate an advantage to extreme fuel pressure. The increased air entrainment reduces soot while increasing the premixed burn heat release, mean cylinder temperature, and NOx. Compared to the double injection scheme, triple injections achieved much lower soot for the same EGR rate with only a small NOx penalty.
Technical Paper

Augmentation of an Artificial Neural Network (ANN) Model with Expert Knowledge of Critical Combustion Features for Optimizing a Compression Ignition Engine Using Multiple Injections

2017-03-28
2017-01-0701
The objective of this work was to identify methods of reliably predicting optimum operating conditions in an experimental compression ignition engine using multiple injections. Abstract modeling offered an efficient way to predict large volumes data, when compared with simulation, although the initial cost of constructing such models can be large. This work aims to reduce that initial cost by adding knowledge about the favorable network structures and training rules which are discovered. The data were gathered from a high pressure common rail direct injection turbocharged compression ignition engine utilizing a high EGR configuration. The range of design parameters were relatively large; 100 MPa - 240 MPa for fuel pressure, up to 62% EGR using a modified, long-route, low pressure EGR system, while the pilot timing, main timing, and pilot ratio were free within the safe operating window for the engine.
Journal Article

A Progress Review on Soot Experiments and Modeling in the Engine Combustion Network (ECN)

2016-04-05
2016-01-0734
The 4th Workshop of the Engine Combustion Network (ECN) was held September 5-6, 2015 in Kyoto, Japan. This manuscript presents a summary of the progress in experiments and modeling among ECN contributors leading to a better understanding of soot formation under the ECN “Spray A” configuration and some parametric variants. Relevant published and unpublished work from prior ECN workshops is reviewed. Experiments measuring soot particle size and morphology, soot volume fraction (fv), and transient soot mass have been conducted at various international institutions providing target data for improvements to computational models. Multiple modeling contributions using both the Reynolds Averaged Navier-Stokes (RANS) Equations approach and the Large-Eddy Simulation (LES) approach have been submitted. Among these, various chemical mechanisms, soot models, and turbulence-chemistry interaction (TCI) methodologies have been considered.
Technical Paper

Trade-Offs Between Emissions and Efficiency for Multiple Injections of Neat Biodiesel in a Turbocharged Diesel Engine Using an Enhanced PSO-GA Optimization Strategy

2016-04-05
2016-01-0630
Particle Swarm and the Genetic Algorithm were coupled to optimize multiple performance metrics for the combustion of neat biodiesel in a turbocharged, four cylinder, John Deere engine operating under constant partial load. The enhanced algorithm was used with five inputs including EGR, injection pressure, and the timing/distribution of fuel between a pilot and main injection. A merit function was defined and used to minimize five output parameters including CO, NOx, PM, HC and fuel consumption simultaneously. The combination of PSO and GA yielded convergence to a Pareto regime without the need for excessive engine runs. Results along the Pareto front illustrate the tradeoff between NOx and particulate matter seen in the literature.
Journal Article

Applying Advanced CFD Analysis Tools to Study Differences between Start-of-Main and Start-of-Post Injection Flow, Temperature and Chemistry Fields Due to Combustion of Main-Injected Fuel

2015-09-06
2015-24-2436
This paper is part of a larger body of experimental and computational work devoted to studying the role of close-coupled post injections on soot reduction in a heavy-duty optical engine. It is a continuation of an earlier computational paper. The goals of the current work are to develop new CFD analysis tools and methods and apply them to gain a more in depth understanding of the different in-cylinder environments into which fuel from main- and post-injections are injected and to study how the in-cylinder flow, thermal and chemical fields are transformed between start of injection timings. The engine represented in this computational study is a single-cylinder, direct-injection, heavy-duty, low-swirl engine with optical components. It is based on the Cummins N14, has a cylindrical shaped piston bowl and an eight-hole injector that are both centered on the cylinder axis. The fuel used was n-heptane and the engine operating condition was light load at 1200 RPM.
Technical Paper

Measured and Predicted Soot Particle Emissions from Natural Gas Engines

2015-09-06
2015-24-2518
Due to the new challenge of meeting number-based regulations for particulate matter (PM), a numerical and experimental study has been conducted to better understand particulate formation in engines fuelled with compressed natural gas. The study has been conducted on a Heavy-Duty, Euro VI, 4-cylinder, spark ignited engine, with multipoint sequential phased injection and stoichiometric combustion. For the experimental measurements two different instruments were used: a condensation particle counter (CPC) and a fast-response particle size spectrometer (DMS) the latter able also to provide a particle size distribution of the measured particles in the range from 5 to 1000 nm. Experimental measurements in both stationary and transient conditions were carried out. The data using the World Harmonized Transient Cycle (WHTC) were useful to detect which operating conditions lead to high numbers of particles. Then a further transient test was used for a more detailed and deeper analysis.
Journal Article

Numerical Study of RCCI and HCCI Combustion Processes Using Gasoline, Diesel, iso-Butanol and DTBP Cetane Improver

2015-04-14
2015-01-0850
Reactivity Controlled Compression Ignition (RCCI) has been shown to be an attractive concept to achieve clean and high efficiency combustion. RCCI can be realized by applying two fuels with different reactivities, e.g., diesel and gasoline. This motivates the idea of using a single low reactivity fuel and direct injection (DI) of the same fuel blended with a small amount of cetane improver to achieve RCCI combustion. In the current study, numerical investigation was conducted to simulate RCCI and HCCI combustion and emissions with various fuels, including gasoline/diesel, iso-butanol/diesel and iso-butanol/iso-butanol+di-tert-butyl peroxide (DTBP) cetane improver. A reduced Primary Reference Fuel (PRF)-iso-butanol-DTBP mechanism was formulated and coupled with the KIVA computational fluid dynamic (CFD) code to predict the combustion and emissions of these fuels under different operating conditions in a heavy duty diesel engine.
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