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Technical Paper

Tackling Limited Labeled Field Data Challenges for State of Health Estimation of Lithium-Ion Batteries by Advanced Semi-Supervised Regression

2024-04-09
2024-01-2200
Accurate estimation of battery state of health (SOH) has become indispensable in ensuring the predictive maintenance and safety of electric vehicles (EVs). While supervised machine learning excels in laboratory settings with adequate SOH labels, field-based SOH data collection for supervised learning is hindered by EVs' complex conditions and prohibitive data collection costs. To overcome this challenge, a battery SOH estimation method based on semi-supervised regression is proposed and validated using field data in this paper. Initially, the Ampere integral formula is employed to calculate SOH labels from charging data, and the error of labeled SOH is reduced by the open-circuit voltage correction strategy. The calculation error of the SOH label is confirmed to be less than 1.2%, as validated by the full-charge test of the battery packs.
Technical Paper

Impact Strength Analysis of Body Structure Based on a MBD-FEA Combined Method

2024-04-09
2024-01-2243
In the field of automobile development, sufficient structure strength is the most basic objective to be accomplished. Typically, method of strength analysis could be divided into static strength and dynamic strength. Analysis of static strength constitutes the major part of the development, but the supplement of dynamic strength is also dispensable to assure structural integrity. This paper presents a methodology about analyzing the impact strength of body structure based on a Multi-body Dynamics (MBD) and Finite Element Analysis (FEA) combined method. Firstly, the full vehicle MBD model consists of Curved Regular Grid (CRG) road model, Flexible Ring Tire (FTire) model and dynamic deflection-force bump stop model was built in Adams/Car. Next, Damage Initiation and Evolution Model (DIEM) failure criteria was adopted to describe material failure behavior.
Technical Paper

Machine Learning Based Flight State Prediction for Improving UAV Resistance to Uncertainty

2023-12-31
2023-01-7114
Unmanned Aerial Vehicles (UAVs) encounter various uncertainties, including unfamiliar environments, signal delays, limited control precision, and other disturbances during task execution. Such factors can significantly compromise flight safety in complex scenarios. In this paper, to enhance the safety of UAVs amidst these uncertainties, a control accuracy prediction model based on ensemble learning abnormal state detection is designed. By analyzing the historical state data, the trained model can be used to judge the current state and obtain the command tracking control accuracy of the UAV at that instant. Ensemble learning offers superior classification capabilities compared to weak learners, particularly for anomaly detection in flight data. The learning efficacy of support vector machine, random forest classifier is compared and achieving a peak accuracy of 95% for the prediction results using random forest combined with adaboost model .
Technical Paper

Digital Twin Test Method for Autonomous Vehicles Based on PanoSim

2023-12-20
2023-01-7056
This paper proposes an intelligent car testing and evaluation method based on digital twins, which is crucial for ensuring the proper functioning of autonomous driving systems. This method utilizes digital twin testing technology to effectively map and integrate real vehicles in real-world testing scenarios with virtual test environments. By enriching the testing and validation environment for smart cars, this approach improves testing efficiency and reduces costs. This study connects real test vehicles with simulation software testing toolchains to build a digital twin autonomous driving testing platform. This platform facilitates the validation, testing, and evaluation of functional algorithms, and case study is conducted through testing and validation of an emergency collision avoidance system. By rapidly applying digital twin testing and evaluation techniques for intelligent cars, this approach accelerates the development and deployment of autonomous vehicles.
Technical Paper

Hierarchical Decentralized Model Predictive Control for Multi-Stack Fuel Cell Vehicles Using Driving Cycle Data

2023-04-11
2023-01-0178
The energy management strategy, commonly known as the EMS, is an essential component of fuel cell cars (FCVs). The majority of current research is concentrated on centralized emergency management systems (Cen-EMSs), but it does not provide sufficient flexibility (plug-and-play) or robustness. Regarding this matter, a hierarchical decentralized energy management system (Dec-EMS) that is based on a model predictive control (MPC) technique is offered for a modular FCV powertrain that is comprised of two parallel proton exchange membrane fuel cells (PEMFC) and an energy storage system. Gain scheduling makes the proposed Dec-EMS controller more effective in terms of its performance. The hierarchical decentralized control approach is assessed within the framework of a driving scenario that is representative of real-world conditions. According to the numerical result, the decentralized emergency management system (Dec-EMS) proposal provides superior performance than the centralized approach.
Technical Paper

Connected Automated Vehicles Path Planning and Formation Control Considering Vehicle Lateral and Longitudinal Dynamics

2023-04-11
2023-01-0897
This paper investigates the path planning and formation control problem for connected automated vehicles (CAVs) in unstructured road scenarios. A hierarchical framework that integrates path planning and vehicle dynamics control is proposed for multiple CAVs to form specific formations without lane information of the road. In the path planning layer, a virtual leader is used to guide the position and direction of the formation and the decentralized path planning algorithm for multiple CAVs is developed based on the virtual leader's information through the communication network. A spatial and temporal graph (STG) is constructed based on the virtual leader's local path and the specific formation shape. The improved A* method based on the STG is proposed to generate the coarse path for the following vehicles. Then the path is smoothed by the B-spline method.
Technical Paper

Load Simulation of the Impact Road under Durability and Misuse Conditions

2023-04-11
2023-01-0775
Road load data is an essential input to evaluate vehicle durability and strength performances. Typically, load case of pothole impact constitutes the major part in the development of structural durability. Meanwhile, misuse conditions like driving over a curb are also indispensable scenarios to complement impact strength of vehicle structures. This paper presents a methodology of establishing Multi-body Dynamics (MBD) full vehicle model in Adams/Car to acquire the road load data for use in durability and strength analysis. Furthermore, load level between durability and misuse conditions of the same Impact road was also investigated to explore the impact due to different driving maneuvers.
Journal Article

A New Safety-Oriented Multi-State Joint Estimation Framework for High-Power Electric Flying Car Batteries

2023-04-11
2023-01-0511
Accurate and robust knowledge of battery internal states and parameters is a prerequisite for the safe, efficient, and reliable operation of electric flying cars. Battery states such as state of charge (SOC), state of temperature (SOT), and state of power (SOP) are of particular interest for urban air mobility (UAM) applications. This article proposes a new safety-oriented multi-state estimation framework for collaboratively updating the SOC, SOT, and SOP of lithium-ion batteries under typical UAM mission profiles that explicitly incorporates the underlying interplay among these three states. Specifically, the SOC estimation is performed by combining an adaptive extended Kalman filter with a timely calibrated battery electrical model, and the key temperature information, including the volume-averaged temperature, highest temperature, and maximum temperature difference, is estimated using an adaptive Kalman filter based on a simplified 2-D spatially-resolved thermal model.
Research Report

Automated Vehicles, the Driving Brain, and Artificial Intelligence

2022-11-16
EPR2022027
Automated driving is considered a key technology for reducing traffic accidents, improving road utilization, and enhancing transportation economy and thus has received extensive attention from academia and industry in recent years. Although recent improvements in artificial intelligence are beginning to be integrated into vehicles, current AD technology is still far from matching or exceeding the level of human driving ability. The key technologies that need to be developed include achieving a deep understanding and cognition of traffic scenarios and highly intelligent decision-making. Automated Vehicles, the Driving Brain, and Artificial Intelligenceaddresses brain-inspired driving and learning from the human brain's cognitive, thinking, reasoning, and memory abilities. This report presents a few unaddressed issues related to brain-inspired driving, including the cognitive mechanism, architecture implementation, scenario cognition, policy learning, testing, and validation.
Technical Paper

Noise and Vibration Reduction Method for Electric Drivetrain System under Multiple Excitation Resources

2022-10-28
2022-01-7059
Due to the lack of masking effect from the engine, noise and vibration from the drivetrain system have become a critical issue in electric vehicles. To address this problem, this study aims at proposing a comprehensive optimization method with respect to multiple internal excitation sources to reduce the noise and vibration of the electric drivetrain system (EDS). A rigid-flexible coupling dynamic (RFCD) model is first proposed by incorporating the elements of electric motors, gear pairs, bearings, shafts, and housing. Based on the proposed model, optimizations concerning multiple internal excitations are carried out by designing the notch width of the stator core and optimizing the modification parameters of the tooth surface along the flank and lead direction. Meanwhile, multiple operating conditions are considered in the optimization of the tooth surface to cover a complete working condition of the EDS.
Technical Paper

Hierarchical Eco-Driving Control of Connected Hybrid Electric Vehicles Based on Dynamic Traffic Flow Prediction

2022-09-16
2022-24-0021
Due to traffic congestion and environmental pollution, connected automated vehicle (CAV) technologies based on vehicle-to-vehicle (V2V) and vehicle-to-infrastructure communication (V2I) have gained increasing attention from both academia and industry. Connected hybrid electric vehicles (CHEVs) offer great opportunities to reduce vehicular operating costs and emissions. However, in complex traffic scenarios, high-quality real-time energy management of CHEVs remains a technical challenge. To address the challenge, this paper proposes a hierarchical eco-driving strategy that consists of speed planning and energy management layers. At the upper layer, by leveraging the real-time traffic data provided by vehicle-to-everything (V2X) communication, dynamic traffic constraints are predicted by the traffic flow predictor developed based on the Hankel dynamic mode decomposition algorithm (H-DMD).
Technical Paper

Predictive Energy Management for Dual Motor-Driven Electric Vehicles

2022-02-14
2022-01-7006
Developing pure electric powertrains have become an important way to reduce reliance on crude oil in recent years. This paper concerns energy management of dual motor-driven electric vehicles. In order to obtain a predictive energy management strategy with good performance in computation and energy efficiency, we propose a hybrid algorithm that combines model predictive control (MPC) and convex programming to minimize electrical energy use in real time control. First, few changes are occurred in original component models in order to convert the original optimal control problem into convex programming problem. Then convex optimization algorithm is used in the prediction horizon to optimize torque allocation between two electric motors with different size. To verify the effectiveness of the hybrid algorithm, a real city driving cycle is simulated. Furthermore, different predictive horizons are performed to illustrate the robustness and time efficiency of the proposed method.
Technical Paper

The Evaluation of the Driving Capability for Drivers Based on Vehicle States and Fuzzy-ANP Model

2022-01-31
2022-01-7000
In partly autonomous driving such as level 2 or level 3 automatic driving from SAE international classification, the switching of the driving right between the human driver and the machine plays an important role in the driving process of vehicle [1]. In this paper, the data collected from vehicle states and the driving behavior of drivers is completed via a simulator and self-report questionnaires. A fuzzy analytic network process (Fuzzy-ANP) model is developed to evaluate the driving capability of the drivers in real time from vehicle states due to its direct inherent link to the change of the driving state of drivers Moreover, in this model, the idea of group decision and multi-index fusion is adopted. The questionnaire is required to identify the experimental results from the simulator. The results show that the proposed Fuzzy-ANP model can evaluate the driving capability of the participants in real time accurately.
Technical Paper

Hierarchical Vehicle Active Collision Avoidance Based on Potential Field Method

2021-12-14
2021-01-7038
In this paper, a closed loop path planning and tracking control approach of collision avoidance for autonomous vehicle is proposed. The two-level model predictive control (MPC) is proposed for the path planning and tracking. The upper-level MPC is designed based on the simple vehicle kinematic model to calculate the collision-free trajectory and the potential field method is adopted to evaluate the collision risk and generate the cost function of the optimization problem. The lower-level MPC is the trajectory-tracking controller based on the vehicle dynamics model that calculates the desired control inputs. Finally the control inputs are distributed to steering wheel angle and motor torque via optimal control vectoring algorithm. Test cases are established on the Simulink/CarSim platform to evaluate the performance of the controller.
Technical Paper

Three-Dimensional Object Detection Based on Deep Learning in Enclosed Scenario

2021-03-30
2021-01-5031
In recent years, due to its strong plasticity and excellent future potential, the development of automated vehicles in the mining environment is extraordinarily rapid. The application of lidar in automated vehicles has also become more and more popular, and algorithms for point cloud object detection have emerged endlessly. However, due to rough road and dusk-to-dawn operations in the mining scenario and the large size of the truck, traditional detection algorithms fail to meet the requirements of real-time updates. Due to the high precision and efficiency of the deep learning network, its application could break through the limitations of traditional algorithms. In this paper, the algorithm called PointPillars is adapted for object detection in the mining scenario. After converting the point cloud to a sparse pseudo-image and extracting features by a two-dimensional convolutional neural network (2D CNN), the time consumption of the entire algorithm becomes much less.
Technical Paper

A Research on Multi-Disciplinary Optimization of the Vehicle Hood at Early Design Phase

2020-04-14
2020-01-0625
Vehicle hood design is a typical multi-disciplinary task. The hood has to meet the demands of different attributes like safety, dynamics, statics, and NVH (Noise, Vibration, Harshness). Multi-disciplinary optimization (MDO) of vehicle hood at early design phase is an efficient way to support right design decision and avoid late-phase design changes. However, due to lacking in CAD models, it is difficult to realize MDO at early design phase. In this research, a new method of design and optimization is proposed to improve the design efficiency. Firstly, an implicit parametric hood model is built to flexibly change shape and size of hood structure, and generate FE models automatically. Secondly, four types of stiffness analysis, one type of modal analysis, together with pedestrian head impact analysis were established to describe multi-disciplinary concern of vehicle hood design.
Technical Paper

A Dynamic Trajectory Planning for Automatic Vehicles Based on Improved Discrete Optimization Method

2020-04-14
2020-01-0120
The dynamic trajectory planning problem for automatic vehicles in complex traffic scenarios is investigated in this paper. A hierarchical motion planning framework is developed to complete the complex planning task. An improved dangerous potential field in the curvilinear coordinate system is constructed to describe the collision risk of automatic vehicles accurately instead of the discrete Gaussian convolution algorithm. At the same time, the driving comfort is also considered in order to generate an optimal, smooth, collision-free and feasible path in dynamics. The optimal path can be mapped into the Cartesian coordinate system simply and conveniently. Furthermore, a velocity profile considering practical vehicle dynamics is also presented to improve the safety and the comfort in driving. The effectiveness of the proposed dynamic trajectory planning is verified by numerical simulation for several typical traffic scenarios.
Technical Paper

Effect Analysis for the Uncertain Parameters on Self-Piercing Riveting Simulation Model Using Machine Learning Model

2020-04-14
2020-01-0219
Self-piercing rivets (SPR) are efficient and economical joining methods used in the manufacturing of lightweight automotive bodies. The finite element method (FEM) is a potentially effective way to assess the joining process of SPRs. However, uncertain parameters could lead to significant mismatches between the FEM predictions and physical tests. Thus, a sensitivity study on critical model parameters is important to guide the high-fidelity modeling of the SPR insertion process. In this paper, an axisymmetric FEM model is constructed to simulate the insertion process of the SPR using LS-DYNA/explicit. Then, several surrogate models are evaluated and trained using machine learning methods to represent the relations between selected inputs (e.g., material properties, interfacial frictions, and clamping force) and outputs (cross-section dimensions).
Technical Paper

Morphing an Existing Open Source Human Body Model into a Personalized Model for Seating Discomfort Investigation

2020-04-14
2020-01-0874
Computational finite element (FE) human body models (HBM) are used to estimate internal loads and soft tissue deformation, which cannot be easily measured experimentally, for seating discomfort investigation. However, most existing models only represent a limited number of body sizes and postures and cannot be easily personalized and repositioned, which limits their applicability. In recent years, an open source software package has been developed within the European project PIPER (available at www.PIPER-project.org) to help personalize and to position an HBM used for crash injury simulation. In addition to the personalizing and positioning tools, a child model has also been developed and is also now available. The present study aims to derive an adult male HBM to study seating discomfort from the PIPER Child model using the PIPER personalizing tools and information with external body shape and partial internal skeleton of an adult as targets.
Technical Paper

A Design and Optimization Method for Pedestrian Lower Extremity Injury Analysis with the aPLI Model

2020-04-14
2020-01-0929
As pedestrian protection tests and evaluations have been officially incorporated into new C-NCAP, more stringent requirements have been placed on pedestrian protection performance. In this study, in order to reduce the injury of the vehicle front end structure to the pedestrian's lower extremity during the collision, the advanced pedestrian legform impactor (aPLI) model was used in conjunction with the finite element vehicle model for collision simulation based on the new C-NCAP legform test evaluation regulation. This paper selected the key components which have significant influences on the pedestrian's leg protection performance based on the CAE vehicle model, including front bumper, front-cover plate, upper impact pillar, impact beam and lower support plate, to form a simplified model and conducted parametric modeling based on it.
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