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Technical Paper

Comprehensive Evaluation of Behavioral Competence of an Automated Vehicle Using the Driving Assessment (DA) Methodology

2024-04-09
2024-01-2642
With the development of vehicles equipped with automated driving systems, the need for systematic evaluation of AV performance has grown increasingly imperative. According to ISO 34502, one of the safety test objectives is to learn the minimum performance levels required for diverse scenarios. To address this need, this paper combines two essential methodologies - scenario-based testing procedures and scoring systems - to systematically evaluate the behavioral competence of AVs. In this study, we conduct comprehensive testing across diverse scenarios within a simulator environment following Mcity AV Driver Licensing Test procedure. These scenarios span several common real-world driving situations, including BV Cut-in, BV Lane Departure into VUT Path from Opposite Direction, BV Left Turn Across VUT Path, and BV Right Turn into VUT Path scenarios.
Technical Paper

Load Simulation of the Impact Road under Durability and Misuse Conditions

2023-04-11
2023-01-0775
Road load data is an essential input to evaluate vehicle durability and strength performances. Typically, load case of pothole impact constitutes the major part in the development of structural durability. Meanwhile, misuse conditions like driving over a curb are also indispensable scenarios to complement impact strength of vehicle structures. This paper presents a methodology of establishing Multi-body Dynamics (MBD) full vehicle model in Adams/Car to acquire the road load data for use in durability and strength analysis. Furthermore, load level between durability and misuse conditions of the same Impact road was also investigated to explore the impact due to different driving maneuvers.
Technical Paper

An In-Cylinder Imaging Study of Pre-chamber Spark-Plug Flame Development in a Single-Cylinder Direct-Injection Spark-Ignition Engine

2023-04-11
2023-01-0254
Prior work in the literature have shown that pre-chamber spark plug technologies can provide remarkable improvements in engine performance. In this work, three passively fueled pre-chamber spark plugs with different pre-chamber geometries were investigated using in-cylinder high-speed imaging of spectral emission in the visible wavelength region in a single-cylinder direct-injection spark-ignition gasoline engine. The effects of the pre-chamber spark plugs on flame development were analyzed by comparing the flame progress between the pre-chamber spark plugs and with the results from a conventional spark plug. The engine was operated at fixed conditions (relevant to federal test procedures) with a constant speed of 1500 revolutions per minute with a coolant temperature of 90 oC and stoichiometric fuel-to-air ratio. The in-cylinder images were captured with a color high-speed camera through an optical insert in the piston crown.
Technical Paper

Performance of DSRC V2V Communication Networks in an Autonomous Semi-Truck Platoon Application

2021-04-06
2021-01-0156
Autonomy for multiple trucks to drive in a fixed-headway platoon formation is achieved by adding precision GPS and V2V communications to a conventional adaptive cruise control (ACC) system. The performance of the Cooperative ACC (CACC) system depends heavily on the reliability of the underlying V2V communications network. Using data recorded on precision-instrumented trucks at both ACM and NCAT test tracks, we provide an understanding of various effects on V2V network performance: Occlusions - non-line-of-sight (NLOS) between the Tx and Rx antenna may cause network signal loss. Rain - water droplets in the air may cause network signal degradation. Antenna position - antennas at higher elevation may have less ground clutter to deal with. RF interference - interference may cause network packet loss. GPS outage - outages caused by tree cover, tunnels, etc. may result in degraded performance. Road curvature - curves may affect antenna diversity.
Technical Paper

Accelerometer-Based Estimation of Combustion Features for Engine Feedback Control of Compression-Ignition Direct-Injection Engines

2020-04-14
2020-01-1147
An experimental investigation of non-intrusive combustion sensing was performed using a tri-axial accelerometer mounted to the engine block of a small-bore high-speed 4-cylinder compression-ignition direct-injection (CIDI) engine. This study investigates potential techniques to extract combustion features from accelerometer signals to be used for cycle-to-cycle engine control. Selection of accelerometer location and vibration axis were performed by analyzing vibration signals for three different locations along the block for all three of the accelerometer axes. A magnitude squared coherence (MSC) statistical analysis was used to select the best location and axis. Based on previous work from the literature, the vibration signal filtering was optimized, and the filtered vibration signals were analyzed. It was found that the vibration signals correlate well with the second derivative of pressure during the initial stages of combustion.
Technical Paper

Advanced Bench Test Methodology for Generating Wet Clutch Torque Transfer Functions for Enhanced Drivability Simulations

2019-12-19
2019-01-2340
A wet clutch continues to play a critical role for step-ratio automatic transmissions and finds new utilities in hybrid and electrified propulsion systems. A torque transfer function is often employed in practice for sophisticated clutch slip controls. It provides a simple, yet practical framework to represent clutch torque as a function of actuator force. An accurate transfer function is also increasingly desired in today's vehicle design process to enable upfront assessment of clutch controls through simulations. The most common approach is based on Coulomb's linear friction model, where the coefficients are adaptively identified based on vehicle data. However, it is generally difficult to tune Coulomb's model for hydrodynamic behaviors even if the reference vehicle data are available. It also remains a challenge to produce in-vehicle clutch behaviors on a component test bench to determine realistic transfer function before prototype vehicles are built.
Technical Paper

Design of Experiments for Effects and Interactions during Brake Emissions Testing Using High-Fidelity Computational Fluid Dynamics

2019-09-15
2019-01-2139
The investigation and measurement of particle emissions from foundation brakes require the use of a special adaptation of inertia dynamometer test systems. To have proper measurements for particle mass and particle number, the sampling system needs to minimize transport losses and reduce residence times inside the brake enclosure. Existing models and spreadsheets estimate key transport losses (diffusion, turbophoretic, contractions, gravitational, bends, and sampling isokinetics). A significant limitation of such models is that they cannot assess the turbulent flow and associated particle dynamics inside the brake enclosure; which are anticipated to be important. This paper presents a Design of Experiments (DOE) approach using Computational Fluid Dynamics (CFD) to predict the flow within a dynamometer enclosure under relevant operating conditions. The systematic approach allows the quantification of turbulence intensity, mean velocity profiles, and residence times.
Technical Paper

Evaluation of Low Mileage GPF Filtration and Regeneration as Influenced by Soot Morphology, Reactivity, and GPF Loading

2019-04-02
2019-01-0975
As European and Chinese tailpipe emission regulations for gasoline light-duty vehicles impose particulate number limits, automotive manufacturers have begun equipping some vehicles with a gasoline particulate filter (GPF). Increased understanding of how soot morphology, reactivity, and GPF loading affect GPF filtration and regeneration characteristics is necessary for advancing GPF performance. This study investigates the impacts of morphology, reactivity, and filter soot loading on GPF filtration and regeneration. Soot morphology and reactivity are varied through changes in fuel injection parameters, known to affect soot formation conditions. Changes in morphology and reactivity are confirmed through analysis using a transmission electron microscope (TEM) and a thermogravimetric analyzer (TGA) respectively.
Journal Article

Sensations Associated with Motion Sickness Response during Passenger Vehicle Operations on a Test Track

2019-04-02
2019-01-0687
Motion sickness in road vehicles may become an increasingly important problem as automation transforms drivers into passengers. The University of Michigan Transportation Research Institute has developed a vehicle-based platform to study motion sickness in passenger vehicles. A test-track study was conducted with 52 participants who reported susceptibility to motion sickness. The participants completed in-vehicle testing on a 20-minute scripted, continuous drive that consisted of a series of frequent 90-degree turns, braking, and lane changes at the U-M Mcity facility. In addition to quantifying their level of motion sickness on a numerical scale, participants were asked to describe in words any motion-sickness-related sensations they experienced.
Technical Paper

Dual Fuel Injection (DI + PFI) for Knock and EGR Dilution Limit Extension in a Boosted SI Engine

2018-09-10
2018-01-1735
Combined direct and port fuel injection (i.e., dual injection) in spark ignition engines is of increasing interest due to the advantages for fuel flexibility and the individual merits of each system for improving engine performance and reducing engine-out emissions. Greater understanding of the impact of dual injection will enable deriving the maximum benefit from the two injection systems. This study investigates the effects of dual injection on combustion, especially knock propensity and tolerance to exhaust gas recirculation (EGR) dilution at different levels of EGR. A baseline for comparison with dual injection results was made using direct injection fueling only. A splash blended E20 fuel was used for the direct injection only tests. For the dual injection tests, gasoline, representing 80% by volume of the total fuel, was injected using the direct injector, and ethanol, representing 20% by volume of the total fuel, was injected using the port fuel injector.
Technical Paper

Study on the Controlled Field Test Scenarios of Automated Vehicles

2018-08-07
2018-01-1633
Function and performance test of automated vehicles in the closed field is a necessary way to verify their safety, intelligence and comfort. The design and number of test scenarios will influence if the automated vehicles can be tested and evaluated effectively and fast. Based on the interrelationship among the vehicle, driver’s (or control system) driving strategy and road, we use the permutation and combination method to compare the relative position and movement relations between an automated vehicle (vehicle under test) and the surrounding vehicles to generate a total possible test scenarios group.
Journal Article

A Comparative Study of Two ASTM Shear Test Standards for Chopped Carbon Fiber SMC

2018-04-03
2018-01-0098
Chopped carbon fiber sheet molding compound (SMC) material is a promising material for mass-production lightweight vehicle components. However, the experimental characterization of SMC material property is a challenging task and needs to be further investigated. There now exist two ASTM standards (ASTM D7078/D7078M and ASTM D5379/D5379M) for characterizing the shear properties of composite materials. However, it is still not clear which standard is more suitable for SMC material characterization. In this work, a comparative study is conducted by performing two independent Digital Image Correlation (DIC) shear tests following the two standards, respectively. The results show that ASTM D5379/D5379M is not appropriate for testing SMC materials. Moreover, the failure mode of these samples indicates that the failure is caused by the additional moment raised by the improper design of the fixture.
Technical Paper

Effects of Engine Speed on Spray Behaviors of the Engine Combustion Network “Spray G” Gasoline Injector

2018-04-03
2018-01-0305
Non-reacting spray behaviors of the Engine Combustion Network “Spray G” gasoline fuel injector were investigated at flash and non-flash boiling conditions in an optically accessible single cylinder engine and a constant volume spray chamber. High-speed Mie-scattering imaging was used to determine transient liquid-phase spray penetration distances and observe general spray behaviors. The standardized “G2” and “G3” test conditions recommended by the Engine Combustion Network were matched in this work and the fuel was pure iso-octane. Results from the constant volume chamber represented the zero (stationary piston) engine speed condition and single cylinder engine speeds ranged from 300 to 2,000 RPM. As expected, the present results indicated the general spray behaviors differed significantly between the spray chamber and engine. The differences must be thoughtfully considered when applying spray chamber results to guide spray model development for engine applications.
Technical Paper

Contrary Effects of Nozzle Length on Spray Primary Breakup under Subcooled and Superheated Conditions

2018-04-03
2018-01-0302
Nozzle length has been proven influencing fuel spray characteristics, and subsequently fuel-air mixing and combustion processes. However, almost all existing related studies are conducted when fuel is subcooled, of which fuel evaporation is extremely weak, especially at the near nozzle region. In addition, injector tip can be heated to very high temperature in SIDI engines, which would trigger flash boiling fuel spray. Therefore, in this study, effect of nozzle length on spray characteristics is investigated under superheated conditions. Three single-hole injectors with different nozzle length were studied. High speed backlit imaging technique was applied to acquire magnified near nozzle spray images based on an optical accessible constant volume chamber. Fuel pressure was maintained at 15 MPa, and n-hexane was chosen as test fuel.
Technical Paper

Simulation of Flow Control Devices in Support of Vehicle Drag Reduction

2018-04-03
2018-01-0713
Flow control devices can enable vehicle drag reduction through the mitigation of separation and by modifying local and global flow features. Passive vortex generators (VG) are an example of a flow control device that can be designed to re-energize weakly-attached boundary layers to prevent or minimize separation regions that can increase drag. Accurate numerical simulation of such devices and their impact on the vehicle aerodynamics is an important step towards enabling automated drag reduction and shape optimization for a wide range of vehicle concepts. This work demonstrates the use of an open-source computational-fluid dynamics (CFD) framework to enable an accurate and robust evaluation of passive vortex generators in support of vehicle drag reduction. Specifically, the backlight separation of the Ahmed body with a 25° slant is used to evaluate different turbulence models including variants of the RANS, DES, and LES formulations.
Technical Paper

Influence of Early and Late Fuel Injection on Air Flow Structure and Kinetic Energy in an Optical SIDI Engine

2018-04-03
2018-01-0205
The turbulent in-cylinder air flow and the unsteady high-pressure fuel injection lead to a highly transient air fuel mixing process in spark-ignition direct-injection (SIDI) engines, which is the leading cause for combustion cycle-to-cycle variation (CCV) and requires further investigation. In this study, crank-angle resolution particle image velocimetry (PIV) was employed to simultaneously measure the air flow and fuel spray structure at 1300 rpm in an optically accessible single-cylinder SIDI engine. The measurement was conducted at the center tumble plane of the four-valve pent-roof engine, bisecting the spark plug and fuel injector. 84 consecutive cycles were recorded for three engine conditions, i.e. (1) none-fueled motored condition, (2) homogeneous-charge mode with start of injection (SOI) during intake (50 crank-angle degree (CAD) after top dead center exhaust, aTDCexh), and (3) stratified-charge mode with SOI during mid compression (270 aTDCexh).
Technical Paper

High-Speed Imaging Studies of Gasoline Fuel Sprays at Fuel Injection Pressures from 300 to 1500 bar

2018-04-03
2018-01-0294
High-pressure gasoline fuel injection is a means to improve combustion efficiency and lower engine-out emissions. The objective of this study was to quantify the effects of fuel injection pressure on transient gasoline fuel spray development for a wide range of injection pressures, including over 1000 bar, using a constant volume chamber and high-speed imaging. Reference grade gasoline was injected at fuel pressures of 300, 600, 900, 1200, and 1500 bar into the chamber, which was pressurized with nitrogen at 1, 5, 10, and 20 bar at room temperature (298 K). Bulk spray imaging data were used to quantify spray tip penetration distance, rate of spray tip penetration and spray cone angle. Near-nozzle data were used to evaluate the early spray development.
Technical Paper

Effects of Fuel Injection Events of Ethanol and Gasoline Blends on Boosted Direct-Injection Engine Performance

2017-10-08
2017-01-2238
Numerous studies have demonstrated the benefits of ethanol in increasing the thermal efficiency of gasoline-fueled spark ignition engines via the higher enthalpy of vaporization and higher knock resistance of ethanol compared with gasoline. This study expands on previous work by considering a split fuel injection strategy with a boosted direct injection spark ignition engine fueled with E0 (100% by volume reference grade gasoline; with research octane number = 91 and motor octane number = 83), E100 (100% by volume anhydrous ethanol), and various splash-blends of the two fuels. Experiments were performed using a production 3-cylinder Ford Ecoboost engine where two cylinders were de-activated to create a single-cylinder engine with a displacement of 0.33 L. The engine was operated over a range of loads with boosted intake manifold absolute pressure (MAP) from 1 bar to 1.5 bar.
Technical Paper

Automatic Generation Method of Test Scenario for ADAS Based on Complexity

2017-09-23
2017-01-1992
ADAS must be tested thoroughly before they can be deployed for series production. Comparing with road and field test, bench test has been widely used owing to its advantages of less labor costs, more controllable scenarios, etc. However, there is no satisfied systematic approach to generate high-efficiency and full-coverage test scenarios automatically because of its integration of human, vehicle and traffic. Most of the test scenarios generated by the existing methods are either too simple or too few to be able to achieve full coverage of requirements. Besides, the cost is high when the ET method is used. To solve the aforementioned problems, an automatic test scenario generation method based on complexity for bench test is presented in this paper. Firstly, considering the fact that the device is easier to malfunction under complex cases, an index measuring the complexity of test case is proposed by using the method of AHP.
Journal Article

Modeling and Simulation of Compression Molding Process for Sheet Molding Compound (SMC) of Chopped Carbon Fiber Composites

2017-03-28
2017-01-0228
Compression molded SMC composed of chopped carbon fiber and resin polymer which balances the mechanical performance and manufacturing cost presents a promising solution for vehicle lightweight strategy. However, the performance of the SMC molded parts highly depends on the compression molding process and local microstructure, which greatly increases the cost for the part level performance testing and elongates the design cycle. ICME (Integrated Computational Material Engineering) approaches are thus necessary tools to reduce the number of experiments required during part design and speed up the deployment of the SMC materials. As the fundamental stage of the ICME workflow, commercial software packages for SMC compression molding exist yet remain not fully validated especially for chopped fiber systems. In the present study, SMC plaques are prepared through compression molding process.
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