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Technical Paper

A Kinetic Modeling and Engine Simulation Study on Ozone-Enhanced Ammonia Oxidation

2023-10-31
2023-01-1639
Ammonia has attracted the attention of a growing number of researchers in recent years. However, some properties of ammonia (e.g., low laminar burning velocity, high ignition energy, etc.) inhibit its direct application in engines. Several routes have been proposed to overcome these problems, such as oxygen enrichment, partial fuel cracking strategy and co-combustion with more reactive fuels. Improving the reactivity of ammonia from the oxidizer side is also practical. Ozone is a highly reactive oxidizer which can be easily and rapidly generated through electrical plasma and is an effective promoter applicable for a variety of fuels. The dissociation reaction of ozone increases the concentration of reactive radicals and promotes chain-propagating reactions. Thus, obtaining accurate rate constants of reactions related to ozone is necessary, especially at elevated to high pressure range which is closer to engine-relevant conditions.
Technical Paper

Nozzle Tip Wetting in GDI Injector and Its Link with Nozzle Spray Hole Length

2022-03-29
2022-01-0498
Fuel film deposited on fuel injector tips used in gasoline direct injection engines, otherwise known as nozzle tip wetting, has been identified as an essential source of particle emissions. Attempts have been made to reduce nozzle tip wetting by the optimization design of nozzle geometry parameters. However, relevant investigations are still limited to emission measurements and corresponding indirect analysis. Due to the lack of related visualization research, the mechanism of nozzle tip wetting formation and its link with nozzle internal flow are still unclear. To clarify the influence of spray hole length on nozzle tip wetting and the underlying mechanisms, the dynamic formation process and the fuel film area evolution of nozzle tip wetting were visualized directly using laser-induced fluorescence technique and photomicrography technique.
Technical Paper

CAE Correlation of Sealing Pressure of a Press-in-Place Gasket

2021-04-06
2021-01-0299
The Press-in-Place (PIP) gasket is a static face seal with self-retaining feature, which is used for the mating surfaces of engine components to maintain the reliability of the closed system under various operating conditions. Its design allows it to provide enough contact pressure to seal the internal fluid as well as prevent mechanical failures. Insufficient sealing pressure will lead to fluid leakage, consequently resulting in engine failures. A test fixture was designed to simulate the clamp load and internal pressure condition on a gasket bolted joint. A sensor pad in combination with TEKSCAN equipment was used to capture the overall and local pressure distribution of the PIP gasket under various engine loading conditions. Then, the test results were compared with simulated results from computer models. Through the comparisons, it was found that gasket sealing pressure of test data and CAE data shows good correlations in all internal pressure cases when the bolt load was 500 N.
Technical Paper

The Study of the Effective Contact Area of Suction Cup

2021-04-06
2021-01-0298
As the industry moves further into the automotive age, the failure of the cup during the transportation of the parts during the assembly process is costly. Among them, the effective contact area of the suction cup could influence the significant availability of the pressure, which is necessary to investigate the truth. The essential objective for this research is trying to improve the effectiveness of the suction cups during gripers work in company’s industry. In this research, the real work condition is simulated by the experimental setup to find the influence of the effective contact area. In this paper, the proper methodology to measure the effective area by testing different size cups under different conditions is described. The results are verified by the digital image correlation (DIC) technique.
Technical Paper

Investigation of Flash Boiling Spray and Combustion in SIDI Engine under Low-Speed Homogeneous Lean Operation

2021-04-06
2021-01-0467
Homogeneous lean combustion is expected to be a key technology to further improve the combustion and reduce emissions of spark-ignition direct-injection engines. The application of lean combustion is facing many challenges such as slow flame propagation and combustion fluctuations. Under severe operating conditions such as low-speed lean-burn conditions, the weak in-cylinder airflow worsens the fuel and air mixing yielding difficulties in stable flame kernel initiation and consequently deteriorating flame propagation. In this study, the effect of flash boiling spray on flame kernel generation, flame propagation, engine performance, and exhaust emissions of the spark ignition direct injection (SIDI) engine under homogenous lean-burn conditions are investigated. A single-cylinder four-stroke optical SIDI engine was used in this study. The in-cylinder flash boiling and subcooled sprays during engine operation were compared using the Mie scattering technique.
Technical Paper

Experimental Investigation of Injection Strategies to Improve Intelligent Charge Compression Ignition (ICCI) Combustion with Methanol and Biodiesel Direct Injection

2020-09-15
2020-01-2072
Applications of methanol and biodiesel in internal combustion engines have raised widespread concerns, but there is still huge scope for improvement in efficiency and emissions. The brand-new combustion mode, named as Intelligent Charge Compression Ignition (ICCI) combustion, was proposed with methanol-biodiesel dual fuel direct injection. In this paper, effects of injection parameters such as two-stage split-injections, injection timings, injection pressure and intake pressure on engine combustion and emissions were investigated at IMEP = 8, 10, and 12 bar. Results show that the indicated thermal efficiency up to 53.5% and the NOx emissions approaching to EURO VI standard can be obtained in ICCI combustion mode.
Technical Paper

Accelerometer-Based Estimation of Combustion Features for Engine Feedback Control of Compression-Ignition Direct-Injection Engines

2020-04-14
2020-01-1147
An experimental investigation of non-intrusive combustion sensing was performed using a tri-axial accelerometer mounted to the engine block of a small-bore high-speed 4-cylinder compression-ignition direct-injection (CIDI) engine. This study investigates potential techniques to extract combustion features from accelerometer signals to be used for cycle-to-cycle engine control. Selection of accelerometer location and vibration axis were performed by analyzing vibration signals for three different locations along the block for all three of the accelerometer axes. A magnitude squared coherence (MSC) statistical analysis was used to select the best location and axis. Based on previous work from the literature, the vibration signal filtering was optimized, and the filtered vibration signals were analyzed. It was found that the vibration signals correlate well with the second derivative of pressure during the initial stages of combustion.
Technical Paper

Minimization of Electric Heating of the Traction Induction Machine Rotor

2020-04-14
2020-01-0562
The article solves the problem of reducing electric power losses of the traction induction machine rotor to prevent its overheating in nominal and high-load modes. Electric losses of the rotor power are optimized by the stabilization of the main magnetic flow of the electric machine at a nominal level with the amplitude-frequency control in a wide range of speeds and increased loads. The quasi-independent excitation of the induction machine allows us to increase the rigidity of mechanical characteristics, decrease the rotor slip at nominal loads and overloads and significantly decrease electrical losses in the rotor as compared to other control methods. The article considers the technology of converting the power of individual phases into a single energy flow using a three-phase electric machine equivalent circuit and obtaining an energy model in the form of equations of instantaneous active and reactive power balance.
Technical Paper

Numerical Investigation of the Effects of Port Water Injection Timing on Performance and Emissions in a Gasoline Direct Injection Engine

2020-04-14
2020-01-0287
Port water injection is considered as a promising strategy to further improve the combustion performance of internal combustion engines for its benefit in knock resistance by reducing the cylinder temperature. A thorough investigation of the port water injection technique is required to fully understand its effects on the engine combustion process. This study explores the potential of the port water injection technique in improving the performance of a turbo charged Gasoline Direct Injection engine. A 3D computational fluid dynamics model is applied to simulate the in-cylinder mixing and combustion for this engine both with and without water injection. Different water injection timings are investigated and it is found that the injection timing greatly effects the mass of water which enters the combustion chamber, both in liquid and vapor form.
Journal Article

The Effect of EGR Dilution on the Heat Release Rates in Boosted Spark-Assisted Compression Ignition (SACI) Engines

2020-04-14
2020-01-1134
This paper presents an experimental investigation of the impact of EGR dilution on the tradeoff between flame and end-gas autoignition heat release in a Spark-Assisted Compression Ignition (SACI) combustion engine. The mixture was maintained stoichiometric and fuel-to-charge equivalence ratio (ϕ′) was controlled by varying the EGR dilution level at constant engine speed. Under all conditions investigated, end-gas autoignition timing was maintained constant by modulating the mixture temperature and spark timing. Experiments at constant intake pressure and constant spark timing showed that as ϕ′ is increased, lower mixture temperatures are required to match end-gas autoignition timing. Higher ϕ′ mixtures exhibited faster initial flame burn rates, which were attributed to the higher laminar flame speeds immediately after spark timing and their effect on the overall turbulent burning velocity.
Journal Article

A Multi-Resonant Speed Piezoelectric Beam Device for Harvesting Energy from Vehicle Wheels

2020-04-14
2020-01-1236
This work analyzes a cantilevered piezoelectric beam device for harvesting energy from the simultaneous rotation and translational vibration of vehicle wheels. The device attaches to the wheel rim so that it displaces tangentially during operation. A lumped-parameter analytical model for the coupled electromechanical system is derived. The device has one natural frequency that is speed-dependent because of centripetal acceleration affecting the total stiffness of the device. Even though the device has one natural frequency, it experiences three resonances as the rotation speed varies. One resonance occurs when the rotation speed coincides with the speed-dependent natural frequency of the device. The other two resonances are associated with excitations from the vibration of the vehicle wheel. The device’s parameters are chosen so that these three resonances occur when the wheel travels near 30 mph, 55 mph, and 70 mph.
Technical Paper

Effect of Injection Pressure on Nozzle Internal Flow and Jet Breakup under Sub-Cooled and Flash Boiling Test Conditions

2019-04-02
2019-01-0286
Injection pressure plays a vital role in spray break-up and atomization. High spray injection pressure is usually adopted to optimize the spray atomization in gasoline direct injection fuel system. However, higher injection pressure also leads to engine emission problem related to wall wetting. To solve this problem, researchers are trying to use flash boiling method to control the spray atomization process under lower injection test conditions. However, the effect of injection pressure on the spray atomization under flash boiling test condition has not been adequately investigated yet. In this study, quantitative study of internal flow and near nozzle spray breakup were carried out based on a two-dimensional transparent nozzle via microscopic imaging and phase Doppler interferometery. N-hexane was chosen as test fluid with different injection pressure conditions. Fuel temperature varied from 112°C to 148°C, which covered a wide range of superheated conditions.
Technical Paper

A Computational Study on Laminar Flame Propagation in Mixtures with Non-Zero Reaction Progress

2019-04-02
2019-01-0946
Flame speed data reported in most literature are acquired in conventional apparatus such as the spherical combustion bomb and counterflow burner, and are limited to atmospheric pressure and ambient or slightly elevated unburnt temperatures. As such, these data bear little relevance to internal combustion engines and gas turbines, which operate under typical pressures of 10-50 bar and unburnt temperature up to 900K or higher. These elevated temperatures and pressures not only modify dominant flame chemistry, but more importantly, they inevitably facilitate pre-ignition reactions and hence can change the upstream thermodynamic and chemical conditions of a regular hot flame leading to modified flame properties. This study focuses on how auto-ignition chemistry affects flame propagation, especially in the negative-temperature coefficient (NTC) regime, where dimethyl ether (DME), n-heptane and iso-octane are chosen for study as typical fuels exhibiting low temperature chemistry (LTC).
Technical Paper

Evaluation of Low Mileage GPF Filtration and Regeneration as Influenced by Soot Morphology, Reactivity, and GPF Loading

2019-04-02
2019-01-0975
As European and Chinese tailpipe emission regulations for gasoline light-duty vehicles impose particulate number limits, automotive manufacturers have begun equipping some vehicles with a gasoline particulate filter (GPF). Increased understanding of how soot morphology, reactivity, and GPF loading affect GPF filtration and regeneration characteristics is necessary for advancing GPF performance. This study investigates the impacts of morphology, reactivity, and filter soot loading on GPF filtration and regeneration. Soot morphology and reactivity are varied through changes in fuel injection parameters, known to affect soot formation conditions. Changes in morphology and reactivity are confirmed through analysis using a transmission electron microscope (TEM) and a thermogravimetric analyzer (TGA) respectively.
Technical Paper

Characteristics of Impinging Spray and Corresponding Fuel Film under Different Injection and Ambient Pressure

2019-04-02
2019-01-0277
It has been found that the spray impingement on piston for SIDI engines significantly influences engine emission and combustion efficiency. Fuel film sticking on the wall will dramatically cause deterioration of engine friction performance, incomplete combustion, and substantial cycle-to-cycle variations. When increasing the injection pressure, these effects are more pronounce. Besides, the ambient pressure also plays an important role on the spray structure and influences the footprint of impinging spray on the plate. However, the dynamic behavior of impinging spray and corresponding film was not investigated thoroughly in previous literature. In this study, simultaneous measurements of macroscopic structure (side view) and its corresponding footprint (bottom view) of impinging spray was conducted using a single-hole, prototype injector in a constant volume chamber.
Technical Paper

Study of Flash Boiling Spray Combustion in a Spark Ignition Direct Injection Optical Engine Using Digital Image Processing Diagnostics

2019-04-02
2019-01-0252
Flash boiling spray has been proven to be a useful method in providing finer fuel droplet and stronger evaporation in favor of creating a homogeneous fuel-air mixture. Combustion characteristics of flash boiling spray are thus valuable to be investigated systematically for aiding the development of efficient internal combustion system. An experimental study of flash boiling spray combustion in a SIDI optical engine under early injection has been conducted. The fuel, Iso-octane, was used across all tests. Three fuel spray conditions experimented in the study: normal liquid, transitional flash boiling and flare flash boiling sprays, within each case that Pa/Ps ratio was set in (>1), (0.3~1), and (<0.3) respectively. A small quartz insert on the piston enables optical access for observing combustion process; non-intrusive measurements on flame radicals has been carried out using a high-speed color camera.
Technical Paper

An Experimental Study of the Effects of Coolant Temperature on Particle Emissions from a Dual Injection Gasoline Engine

2019-01-15
2019-01-0051
Euro VI emission standards have set a very strict limitation on particulate matter emissions of Gasoline Direct Injection (GDI) engine. It is difficult for GDI engine to meet the Euro VI PN regulation (6×1011#/km) without a series of complicated after-treatment devices such as Gasoline Particulate Filter (GPF). Previous research shows that GDI vehicles under cold start condition account for more than 50% of both particle number and mass emissions during the entire NEDC driving cycle. Dual Injection Gasoline engine is based on the GDI engine by adding a set of port fuel injection system. The good mixing characteristics of the port fuel injection system can help to reduce the particulate matter emissions of the GDI engine during the cold start condition.
Technical Paper

The Effects of Injection Strategies on Particulate Emissions from a Dual-Injection Gasoline Engine

2019-01-15
2019-01-0055
European standards have set stringent PN (particle number) regulation (6×1011 #/km) for gasoline direct injection (GDI) engine, posing a great challenge for the particulate emission control of GDI engines. Dual-injection, which combines direct-injection (DI) with port-fuel-injection (PFI), is an effective approach to reduce particle emissions of GDI engine while maintaining good efficiency and power output. In order to investigate the PN emission characteristics under different dual-injection strategies, a DMS500 fast particle spectrometer was employed to characterize the effects of injection strategies on particulates emissions from a dual-injection gasoline engine. In this study, the injection strategies include injection timing, injection ratio and injection pressure of direct-injection.
Technical Paper

Application of the Newly Developed KLSA Model into Optimizing the Compression Ratio of a Turbocharged SI Engine with Cooled EGR

2018-10-30
2018-32-0037
Owing to the stochastic nature of engine knock, determination of the knock limited spark angle (KLSA) is difficult in engine cycle simulation. Therefore, the state-of-the-art knock modeling is mostly limited to either merely predicting knock onset (i.e. auto-ignition of end gas) or combining a simple unburned mass fraction (UMF) model representative of knock intensity (KI). In this study, a newly developed KLSA model, which takes both predictions of knock onset and intensity into account, is firstly introduced. Multiple variables including the excess air ratio, EGR ratio, cylinder pressure and the end gas temperature are included in the knock onset model. Based on the auto-ignition theory of hot spots in end gas, both the energy density and heat release rate in hot spots are taken into consideration in the KI model.
Technical Paper

Dual Fuel Injection (DI + PFI) for Knock and EGR Dilution Limit Extension in a Boosted SI Engine

2018-09-10
2018-01-1735
Combined direct and port fuel injection (i.e., dual injection) in spark ignition engines is of increasing interest due to the advantages for fuel flexibility and the individual merits of each system for improving engine performance and reducing engine-out emissions. Greater understanding of the impact of dual injection will enable deriving the maximum benefit from the two injection systems. This study investigates the effects of dual injection on combustion, especially knock propensity and tolerance to exhaust gas recirculation (EGR) dilution at different levels of EGR. A baseline for comparison with dual injection results was made using direct injection fueling only. A splash blended E20 fuel was used for the direct injection only tests. For the dual injection tests, gasoline, representing 80% by volume of the total fuel, was injected using the direct injector, and ethanol, representing 20% by volume of the total fuel, was injected using the port fuel injector.
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