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Technical Paper

A data driven approach for real-world vehicle energy consumption prediction

2024-04-09
2024-01-2870
Accurately predicting real-world vehicle energy consumption is essential for optimizing vehicle designs, enhancing energy efficiency, and developing effective energy management strategies. This paper presents a data-driven approach that utilizes machine learning techniques and a comprehensive dataset of vehicle parameters and environmental factors to create precise energy consumption prediction models. The methodology involves recording real-world vehicle data using data loggers to extract information from the CAN bus systems for ICE and hybrid electric, as well as hydrogen and battery fuel cell vehicles. Data cleaning and cycle-based analysis are employed to process the dataset for accurate energy consumption prediction. This includes cycle detection and analysis using methods from statistics and signal processing, and then pattern recognition based on these metrics.
Technical Paper

A Structured Approach to the Development of a Logical Architecture for the Automotive Industry

2024-04-09
2024-01-2048
The automotive industry is currently experiencing a massive transformation, one like it has not quite seen in the past. With the advent of highly software-driven, always on, connected vehicles, the automotive industry is experiencing itself at a crossroads. While the traditional component-driven design approach to vehicle development worked in the favor of the industry for decades due to vehicles being mostly mechanical in nature, the industry now finds itself struggling to develop well-integrated vehicle solutions with the large dependency on software systems. The fast-paced nature of the software world makes it imperative to approach the development of automobiles from a Systems Engineering perspective. A function-based approach to the development of vehicle architectures can ensure cohesive systems development and a well-integrated vehicle.
Technical Paper

Optimization of the IC Engine Piston Skirt Design Via Neural Network Surrogate and Genetic Algorithms

2024-04-09
2024-01-2603
Internal combustion (IC) engines still power most of the vehicles on road and will likely to remain so in the near future, especially for heavy duty applications in which electrification is typically more challenging. Therefore, continued improvements on IC engines in terms of efficiency and longevity are necessary for a more sustainable transportation sector. Two important design objectives for heavy duty engines with wet liners are to reduce friction loss and to lower the risks of cavitation damages, both of which can be greatly influenced by the piston-liner clearance and the design of the piston skirt. However, engine design optimization is difficult due to the nonlinear interactions between the key design variables and the design objectives, as well as the multi-physics and multi-scale nature of the mechanisms that are relevant to the design objectives.
Technical Paper

Modelling and Analysis of a Cooperative Adaptive Cruise Control (CACC) Algorithm for Fuel Economy

2024-04-09
2024-01-2564
Connectivity in ground vehicles allows vehicles to share crucial vehicle data, such as vehicle acceleration and speed, with each other. Using sensors such as radars and lidars, on the other hand, the intravehicular distance between a leader vehicle and a host vehicle can be detected. Cooperative Adaptive Cruise Control (CACC) builds upon ground vehicle connectivity and sensor information to form convoys with automated car following. CACC can also be used to improve fuel economy and mobility performance of vehicles in the said convoy. In this paper, a CACC system is presented, where the acceleration of the lead vehicle is used in the calculation of desired vehicle speed. In addition to the smooth car following abilities, the proposed CACC also has the capability to calculate a speed profile for the ego vehicle that is fuel efficient, making it an Ecological CACC (Eco-CACC) model.
Technical Paper

Vehicle Seat Occupancy Detection and Classification Using Capacitive Sensing

2024-04-09
2024-01-2508
Improving passenger safety inside vehicle cabins requires continuously monitoring vehicle seat occupancy statuses. Monitoring a vehicle seat’s occupancy status includes detecting if the seat is occupied and classifying the seat’s occupancy type. This paper introduces an innovative non-intrusive technique that employs capacitive sensing and an occupancy classifier to monitor a vehicle seat’s occupancy status. Capacitive sensing is facilitated by a meticulously constructed capacitance-sensing mat that easily integrates with any vehicle seat. When a passenger or an inanimate object occupies a vehicle seat equipped with the mat, they will induce variations in the mat’s internal capacitances. The variations are, in turn, represented pictorially as grayscale capacitance-sensing images (CSI), which yield the feature vectors the classifier requires to classify the seat’s occupancy type.
Technical Paper

Virtual Chip Test and Washer Simulation for Machining Chip Cleanliness Management Using Particle-Based CFD

2024-04-09
2024-01-2730
Metal cutting/machining is a widely used manufacturing process for producing high-precision parts at a low cost and with high throughput. In the automotive industry, engine components such as cylinder heads or engine blocks are all manufactured using such processes. Despite its cost benefits, manufacturers often face the problem of machining chips and cutting oil residue remaining on the finished surface or falling into the internal cavities after machining operations, and these wastes can be very difficult to clean. While part cleaning/washing equipment suppliers often claim that their washers have superior performance, determining the washing efficiency is challenging without means to visualize the water flow. In this paper, a virtual engineering methodology using particle-based CFD is developed to address the issue of metal chip cleanliness resulting from engine component machining operations. This methodology comprises two simulation methods.
Technical Paper

CFD Simulation of Visor for cleaning Autonomous Vehicle sensors: Focus on a Roof Mounted Lidar

2024-04-09
2024-01-2526
The performance of autonomous vehicle (AV) sensors, such as lidars or cameras, is often hindered during rain. Rain droplets on the AV sensors can cause beam attenuation and backscattering, which in turn causes inaccurate sensor readings and misjudgment by AV algorithms. Most AV systems are equipped with cleaning systems to remove contaminants, such as rain, from AV sensors. One such mechanism is to blow high-speed air over the AV sensors. However, the cleaning air can be hindered by incoming headwind, especially at higher vehicle speeds. An innovative idea proposed here is to use a visor to improve the cleaning performance of AV cleaning systems at higher vehicle speeds. The effectiveness of a baseline visor design was studied using computational fluid dynamics (CFD) air flow analysis and Lagrangian rain droplet tracking. The baseline visor improved the AV sensor cleaning performance in two ways. First, the visor protects the cleaning air flow from being disturbed by headwind.
Technical Paper

Next Generation High Efficiency Boosted Engine Concept

2024-04-09
2024-01-2094
This work represents an advanced engineering research project partially funded by the U.S. Department of Energy (DOE). Ford Motor Company, FEV North America, and Oak Ridge National Laboratory collaborated to develop a next generation boosted spark ignited engine concept. The project goals, specified by the DOE, were 23% improved fuel economy and 15% reduced weight relative to a 2015 or newer light-duty vehicle. The fuel economy goal was achieved by designing an engine incorporating high geometric compression ratio, high dilution tolerance, low pumping work, and low friction. The increased tendency for knock with high compression ratio was addressed using early intake valve closing (EIVC), cooled exhaust gas recirculation (EGR), an active pre-chamber ignition system, and careful management of the fresh charge temperature.
Research Report

Redefining Space Commerce: The Move Toward Servitization

2024-01-09
EPR2024002
“New Space" is reshaping the economic landscape of the space industry and has far-reaching implications for technological innovation, business models, and market dynamics. This change, aligned with the digitalization in the world economy, has given rise to innovations in the downstream space segment. This “servitization” of the space industry, essentially, has led to the transition from selling products like satellites or spacecraft, to selling the services these products provide. This also connects to applications of various technologies, like cloud computing, artificial intelligence, and virtualization. Redefining Space Commerce: The Move Toward Servitization discusses the advantages of this shift (e.g., cost reduction, increased access to space for smaller organizations and countries), as well as the challenges, such as maintaining safety and security, establishing standardization and regulation, and managing risks.
Technical Paper

Connected Vehicle Data Applied to Feature Optimization and Customer Experience Improvement

2024-01-08
2023-36-0109
In a recent time, which new vehicle lines comes with a huge number of sensors, control units, embedded technologies, and the complexity of these systems (electronics, electrical and electromechanical parts) increases in an exponential way. Considering these events, the expressive generated data amount grows in the same pace, so, consume, transform, and analyze all these data to better understand the modern customer, their needs and how they use the car features becomes necessary. Through that scenario, connected vehicles developed by Ford Motor Company has been generating opportunities to feature’s improvement and cost reduction based on data analysis. This growing quantity of data might be used to optimize feature systems and help engineering teams to understand how the features have been used and enhance the systems engineering design for new or existing features.
Technical Paper

Driving Towards a Sustainable Future: Leveraging Connected Vehicle Data for Effective Carbon Emission Management

2024-01-08
2023-36-0145
The rise of greenhouse gas emissions has reached historic levels, with 37 billion tons of CO2 released into the atmosphere in 2018 alone. In the European Union, 32% of these emissions come from transportation, with 73.3% of that percentage coming from vehicles. To address this problem, solutions such as cleaner fuels and more efficient engines are necessary. Artificial Intelligence can also play a crucial role in climate analysis and verification to move towards a more sustainable future. By utilizing connected vehicle data, automakers can analyze real-time vehicle performance data to identify opportunities for improvement and reduce carbon emissions. This approach benefits the environment, improves vehicle quality, and reduces engineering work time, making it a win-win solution. Connected vehicle data offers a wealth of information on vehicle performance, such as fuel consumption and carbon emissions.
Technical Paper

Connected Vehicle Data – Prognostics and Monetization Opportunity

2023-10-31
2023-01-1685
In recent years, the automotive industry has seen an exponential increase in the replacement of mechanical components with electronic-controlled components or systems. engine, transmission, brake, exhaust gas recirculation (EGR), lighting, driver-assist technologies, etc. are all monitored and/or controlled electronically. Connected vehicles are increasingly being used by Original Equipment Manufacturers (OEMs) to collect and transmit vehicle data in real-time via the use of various sensors, actuators, and communication technologies. Vehicle telematics devices can collect and transmit data about the vehicle location, speed, fuel efficiency, State Of Charge (SOC), auxiliary battery voltage, emissions, performance, and more. This data is sent over to the cloud via cellular networks, where it can be processed and analyzed to improve their products and services by automotive companies and/or fleet management.
Technical Paper

Effect of Wet Liner Vibration on Ring-liner Interaction in Heavy-duty Engines

2023-09-29
2023-32-0140
Lubricating oil consumption (LOC) is a direct source of hydrocarbon and particulate emissions from internal combustion engines. LOC also inhibits the lifetime of exhaust aftertreatment system components, preventing their ability to effectively filter out other harmful emissions. Due to its influence on piston ring- bore conformability, bore distortion is arguably the most critical parameter for engine designers to consider in prevention of LOC. Bore distortion also has a significant influence on the contact forces between the piston ring and cylinder wall, which determine the wear rate of the ring and cylinder wall and can cause durability issues. Two drivers of bore distortion: thermal expansion and head bolt stresses, are routinely considered in conformability and contact analyses. Separately, bore distortion/vibration due to piston impact and combustion/cylinder pressures has been previously analyzed in wet liner engines for coolant cavitation and noise considerations.
Technical Paper

An Investigation of Oil Supply Mechanisms to the Top of the Liner in Internal Combustion Engines

2023-09-29
2023-32-0031
Protecting the piston ring and liner interface is critical to the proper operation of internal combustion engines. Specifically, the dry region, which is the portion of the liner above the Top Dead Center (TDC) of the Oil Control Ring (OCR), needs proper lubrication to reduce wear and to maintain sustainability. However, the mechanisms by which oil is distributed to such region have not been investigated. This paper presents the first attempt to understand dry region lubrication by means of the oil-gas interaction below the top ring gap through a combination of experimental and modeling approaches. An optical engine with 2D Laser Induced Fluorescence (2D-LIF) technique was applied to visualize the oil flow below the top ring gap. It was observed that the two vortices downstream the top ring gap can cause oil bridging towards the liner, providing lubrication to the ring-liner interface.
Technical Paper

Development of a 5-Component Diesel Surrogate Chemical Kinetic Mechanism Coupled with a Semi-Detailed Soot Model with Application to Engine Combustion and Emissions Modeling

2023-08-28
2023-24-0030
In the present work, five surrogate components (n-Hexadecane, n-Tetradecane, Heptamethylnonane, Decalin, 1-Methylnaphthalene) are proposed to represent liquid phase of diesel fuel, and another different five surrogate components (n-Decane, n-Heptane, iso-Octane, MCH (methylcyclohexane), Toluene) are proposed to represent vapor phase of diesel fuel. For the vapor phase, a 5-component surrogate chemical kinetic mechanism has been developed and validated. In the mechanism, a recently updated H2/O2/CO/C1 detailed sub-mechanism is adopted for accurately predicting the laminar flame speeds over a wide range of operating conditions, also a recently updated C2-C3 detailed sub-mechanism is used due to its potential benefit on accurate flame propagation simulation. For each of the five diesel vapor surrogate components, a skeletal sub-mechanism, which determines the simulation of ignition delay times, is constructed for species C4-Cn.
Research Report

Towards MRO 4.0: Challenges for Digitalization and Mapping Emerging Technologies

2023-04-12
EPR2023007
With technological breakthroughs in electric land vehicles revolutionizing their respective industry, maintenance, repair, and overhaul (MRO) facilities in aviation are also adopting digital technologies in their practices. But despite this drive towards digitalization, the industry is still dominated by manual labor and subjective assessments. Today, several technologies, processes, and practices are being championed to resolve some of these outstanding challenges. Considering this, it is important to present current perspectives regarding where the technology stands today and how we can evaluate capabilities for autonomous decision support systems that prescribe maintenance activities. Overlooking some of these unsettled domain issues can potentially undermine any benefits in speed, process, and resilience promised by such systems.
Technical Paper

Compact Normalized Description of Vehicle Traction Power for Simple Fuel Consumption Modeling

2023-04-11
2023-01-0350
This is an extension of simple fuel consumption modeling toward HEV. Previous work showed that in urban driving the overhead of running an ICEV engine can use as much fuel as the traction work. The bidirectional character and high efficiency of electric motors enables HEVs to run as a BEV at negative and low traction powers, with no net input from the small battery. The ICE provides the net work at higher traction powers where it is most efficient. Whereas the network reduction is the total negative work times the system round-trip efficiency, the reduction in engine running time requires knowledge of the distribution of traction power levels. The traction power histogram, and the work histogram derived from it, provide the required drive cycle description. The traction power is normalized by vehicle mass, so that the drive trace component becomes invariant, and the road load component nearly invariant to vehicle mass.
Technical Paper

Impact of BEV Introduction in Japan on the Power Generation Mix and CO2 Emission through Demand-Side Optimization by BEV Charging and Discharging

2023-04-11
2023-01-0065
The purpose of this paper is to make quantitative analysis on the effect of demand side optimization, especially on the reduction of CO2 emission realized by optimizing charging and discharging schedule of battery electric vehicles (BEVs), or by optimized Vehicle-to-Grid (V2G) operations. BEV optimization model is incorporated into the existing electricity supply-demand model to study how the introduction of BEVs make differences on a power system operation, composition of power generation and CO2 emission on the power supply side. Three cases of BEV operation are studied, 1) dumb charging without optimization, 2) optimization of charging, 3) optimization of charging and discharging with Vehicle-to-Grid operations. Analysis is also made on how de-carbonization of the supply side will make differences by studying the case of 2035 and 2040 in addition to 2030, the target year of Japan’s new national energy plan.
Technical Paper

Verification of Driver Status Monitoring Camera Position Using Virtual Knowledge-Based Engineering

2023-04-11
2023-01-0090
A DMS (Driver Monitoring System) is one of the most important safety features that assist in the monitoring functions and alert drivers when distraction or drowsiness is detected. The system is based in a DSMC (Driver Status Monitoring Camera) mounted in the vehicle's dash, which has a predefined set of operational requirements that must be fulfilled to guarantee the correct operation of the system. These conditions represent a trade space analysis challenge for each vehicle since both the DSMC and the underlying vehicle’s requirements must be satisfied. Relying upon the camera’s manufacturer evaluation for every iteration of the vehicle’s design has proven to be time-consuming, resources-intensive, and ineffective from the decision-making standpoint.
Technical Paper

Performance and Network Architecture Options of Consolidated Object Data Service for Multi-RAT Vehicular Communication

2023-04-11
2023-01-0857
With the proliferation of ADAS and autonomous systems, the quality and quantity of the data to be used by vehicles has become crucial. In-vehicle sensors are evolving, but their usability is limited to their field of view and detection distance. V2X communication systems solve these issues by creating a cooperative perception domain amongst road users and the infrastructure by communicating accurate, real-time information. In this paper, we propose a novel Consolidated Object Data Service (CODS) for multi-Radio Access Technology (RAT) V2X communication. This service collects information using BSM packets from the vehicular network and perception information from infrastructure-based sensors. The service then fuses the collected data, offering the communication participants with a consolidated, deduplicated, and accurate object database. Since fusing the objects is resource intensive, this service can save in-vehicle computation costs.
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