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Technical Paper

Predictive 3D-CFD Model for the Analysis of the Development of Soot Deposition Layer on Sensor Surfaces

2023-08-28
2023-24-0012
After-treatment sensors are used in the ECU feedback control to calibrate the engine operating parameters. Due to their contact with exhaust gases, especially NOx sensors are prone to soot deposition with a consequent decay of their performance. Several phenomena occur at the same time leading to sensor contamination: thermophoresis, unburnt hydrocarbons condensation and eddy diffusion of submicron particles. Conversely, soot combustion and shear forces may act in reducing soot deposition. This study proposes a predictive 3D-CFD model for the analysis of the development of soot deposition layer on the sensor surfaces. Alongside with the implementation of deposit and removal mechanisms, the effects on both thermal properties and shape of the surfaces are taken in account. The latter leads to obtain a more accurate and complete modelling of the phenomenon influencing the sensor overall performance.
Technical Paper

Correlation of Detailed Hydrocarbon Analysis with Simulated Distillation of US Market Gasoline Samples and its Effect on the PEI-SimDis Equation of Calculated Vehicle Particulate Emissions

2023-04-11
2023-01-0298
Several predictive equations based on the chemical composition of gasoline have been shown to estimate the particulate emissions of light-duty, internal combustion engine (ICE) powered vehicles and are reviewed in this paper. Improvements to one of them, the PEISimDis equation are detailed herein. The PEISimDis predictive equation was developed by General Motor’s researchers in 2022 based on two laboratory gas chromatography (GC) analyses; Simulated Distillation (SimDis), ASTM D7096 and Detailed Hydrocarbon Analysis (DHA), ASTM D6730. The DHA method is a gas chromatography mass spectroscopy (GC/MS) methodology and provides the detailed speciation of the hundreds of hydrocarbon species within gasoline. A DHA’s aromatic species from carbon group seven through ten plus (C7 – C10+) can be used to calculate a Particulate Evaluation Index (PEI) of a gasoline, however this technique takes many hours to derive because of its long chromatography analysis time.
Technical Paper

Development of a Reduced TPRF-E (Heptane/Isooctane/Toluene/Ethanol) Gasoline Surrogate Model for Computational Fluid Dynamic Applications in Engine Combustion and Sprays

2022-03-29
2022-01-0407
Investigating combustion characteristics of oxygenated gasoline and gasoline blended ethanol is a subject of recent interest. The non-linearity in the interaction of fuel components in the oxygenated gasoline can be studied by developing chemical kinetics of relevant surrogate of fewer components. This work proposes a new reduced four-component (isooctane, heptane, toluene, and ethanol) oxygenated gasoline surrogate mechanism consisting of 67 species and 325 reactions, applicable for dynamic CFD applications in engine combustion and sprays. The model introduces the addition of eight C1-C3 species into the previous model (Li et al; 2019) followed by extensive tuning of reaction rate constants of C7 - C8 chemistry. The current mechanism delivers excellent prediction capabilities in comprehensive combustion applications with an improved performance in lean conditions.
Technical Paper

High-Speed Imaging Study on the Effects of Internal Geometry on High-Pressure Gasoline Sprays

2020-09-15
2020-01-2111
High-pressure gasoline injection can improve combustion efficiency and lower engine-out emissions; however, the spray characteristics of high-pressure gasoline (>500 bar) are not well known. Effects of different injector nozzle geometry on high-pressure gasoline sprays were studied using a constant volume chamber. Five nozzles with controlled internal flow features including differences in nozzle inlet rounding, conicity, and outlet diameter were investigated. Reference grade gasoline was injected at fuel pressures of 300, 600, 900, 1200, and 1500 bar. The chamber pressure was varied using nitrogen at ambient temperature and pressures of 1, 5, 10, and 20 bar. Spray development was recorded using diffuse backlit shadowgraph imaging methods.
Technical Paper

Development of Evaluation Methods for Steering Loss of Assist

2019-04-02
2019-01-1236
Loss of power steering assist (LoA) is viewed as a potential hazard in certain vehicle operational scenarios. Despite the importance of this steering failure mode, few published test protocols for the objective or subjective evaluation of vehicle performance in a loss of assist situation exist. The first part of this paper examines five of the key steering failure modes that can result in LoA and discusses why LoA persists as a key industry challenge. The second part analyzes the situational dynamics affecting vehicle controllability during a LoA event and proposes a subjective evaluation driving course that facilitates evaluations in various LoA scenarios. A corresponding objective test procedure and metric is also proposed. These evaluation methods support consistent performance evaluation of physical vehicles while also enabling the prediction of vehicle characteristics early in the vehicle development process (VDP).
Technical Paper

Development of an Alternative Predictive Model for Gasoline Vehicle Particulate Matter and Particulate Number

2019-04-02
2019-01-1184
The Particulate Matter Index (PMI) is a helpful tool which provides an indication of a fuel’s sooting tendency. Currently, the index is being used by various laboratories and OEMs as a metric to understand the gasoline fuels impact on both sooting found on engine hardware and vehicle out emissions. This paper will explore a new method that could be used to give indication of the sooting tendency of the gasoline range fuels, called the Particulate Evaluation Index (PEI), and provide the detailed equation in its initial form. In addition, the PEI will be shown to have a good correlation agreement to PMI. The paper will then give a detailed explanation of the data used to develop it. Initial vehicle PM/PN data will also be presented that shows correlations of the indices to the vehicle response.
Technical Paper

Evaluation of Low Mileage GPF Filtration and Regeneration as Influenced by Soot Morphology, Reactivity, and GPF Loading

2019-04-02
2019-01-0975
As European and Chinese tailpipe emission regulations for gasoline light-duty vehicles impose particulate number limits, automotive manufacturers have begun equipping some vehicles with a gasoline particulate filter (GPF). Increased understanding of how soot morphology, reactivity, and GPF loading affect GPF filtration and regeneration characteristics is necessary for advancing GPF performance. This study investigates the impacts of morphology, reactivity, and filter soot loading on GPF filtration and regeneration. Soot morphology and reactivity are varied through changes in fuel injection parameters, known to affect soot formation conditions. Changes in morphology and reactivity are confirmed through analysis using a transmission electron microscope (TEM) and a thermogravimetric analyzer (TGA) respectively.
Technical Paper

Hazard Cuing Systems for Teen Drivers: A Test-Track Evaluation on Mcity

2019-04-02
2019-01-0399
There is a strong evidence that the overrepresentation of teen drivers in motor vehicle crashes is mainly due to their poor hazard perception skills, i.e., they are unskilled at appropriately detecting and responding to roadway hazards. This study evaluates two cuing systems designed to help teens better understand their driving environment. Both systems use directional color-coding to represent different levels of proximity between one’s vehicle and outside agents. The first system provides an overview of the location of adjacent objects in a head-up display in front of the driver and relies on drivers’ focal vision (focal cuing system). The second system presents similar information, but in the drivers’ peripheral vision, by using ambient lights (peripheral cuing system). Both systems were retrofitted into a test vehicle (2014 Toyota Camry). A within-subject experiment was conducted at the University of Michigan Mcity test-track facility.
Technical Paper

Fast Gas Analyzer Observations of Stochastic Preignition Events

2019-04-02
2019-01-0254
The goal of this study was to generate exhaust fast gas data that could be used to identify phenomena that occur before, during, and after stochastic preignition (SPI), also called low-speed preignition (LSPI), events. Crank angle resolved measurement of exhaust hydrocarbons, NO, CO, and CO2 was performed under engine conditions prone to these events. Fuels and engine operating strategies were varied in an attempt to understand similarities and differences in SPI-related behavior that may occur between them. Several different uncommon (typically occurring in less than 1% of engine cycles) features of the fast gas data were identified, and the correlations between them and SPI events were explored. Although the thresholds used to define and identify these observations were arbitrary, they provided a practical means of identifying behavior in the fast gas data and correlating it to SPI occurrence.
Journal Article

Analyzing and Preventing Data Privacy Leakage in Connected Vehicle Services

2019-04-02
2019-01-0478
The rapid development of connected and automated vehicle technologies together with cloud-based mobility services are revolutionizing the transportation industry. As a result, huge amounts of data are being generated, collected, and utilized, hence providing tremendous business opportunities. However, this big data poses serious challenges mainly in terms of data privacy. The risks of privacy leakage are amplified by the information sharing nature of emerging mobility services and the recent advances in data analytics. In this paper, we provide an overview of the connected vehicle landscape and point out potential privacy threats. We demonstrate two of the risks, namely additional individual information inference and user de-anonymization, through concrete attack designs. We also propose corresponding countermeasures to defend against such privacy attacks. We evaluate the feasibility of such attacks and our defense strategies using real world vehicular data.
Technical Paper

Quantification of Sternum Morphomics and Injury Data

2019-04-02
2019-01-1217
Crash safety researchers have an increased concern regarding the decreased thoracic deflection and the contributing injury causation factors among the elderly population. Sternum fractures are categorized as moderate severity injuries, but can have long term effects depending on the fragility and frailty of the occupant. Current research has provided detail on rib morphology, but very little information on sternum morphology, sternum fracture locations, and mechanisms of injury. The objective of this study is two-fold (1) quantify sternum morphology and (2) document sternum fracture locations using computed tomography (CT) scans and crash data. Thoracic CT scans from the University of Michigan Hospital database were used to measure thoracic depth, manubriosternal joint, sternum thickness and bone density. The sternum fracture locations and descriptions were extracted from 63 International Center for Automotive Medicine (ICAM) crash cases, of which 22 cases had corresponding CT scans.
Journal Article

Fuel & Lubricant Effects on Stochastic Preignition

2019-01-15
2019-01-0038
In this multi-phase study, fuel and lubricant effects on stochastic preignition (SPI) were examined. First, the behavior of fuels for which SPI data had previously been collected were characterized in terms of their combustion and emissions behavior, and correlations between these characteristics and their SPI behavior were examined. Second, new SPI data was collected for a matrix of fuels that was constructed to test and confirm hypotheses that resulted from interpretation of the earlier data in the study and from data in open literature. Specifically, the extent to which the presence of heavy components in the fuel affected SPI propensity, and the extent to which flame initiation propensity affected SPI propensity, were examined. Finally, the interaction of fuels with lubricants expected to exhibit a range of SPI propensities was examined.
Technical Paper

Dual Fuel Injection (DI + PFI) for Knock and EGR Dilution Limit Extension in a Boosted SI Engine

2018-09-10
2018-01-1735
Combined direct and port fuel injection (i.e., dual injection) in spark ignition engines is of increasing interest due to the advantages for fuel flexibility and the individual merits of each system for improving engine performance and reducing engine-out emissions. Greater understanding of the impact of dual injection will enable deriving the maximum benefit from the two injection systems. This study investigates the effects of dual injection on combustion, especially knock propensity and tolerance to exhaust gas recirculation (EGR) dilution at different levels of EGR. A baseline for comparison with dual injection results was made using direct injection fueling only. A splash blended E20 fuel was used for the direct injection only tests. For the dual injection tests, gasoline, representing 80% by volume of the total fuel, was injected using the direct injector, and ethanol, representing 20% by volume of the total fuel, was injected using the port fuel injector.
Technical Paper

Measured and LES Motored-Flow Kinetic Energy Evolution in the TCC-III Engine

2018-04-03
2018-01-0192
A primary goal of large eddy simulation, LES, is to capture in-cylinder cycle-to-cycle variability, CCV. This is a first step to assess the efficacy of 35 consecutive computed motored cycles to capture the kinetic energy in the TCC-III engine. This includes both the intra-cycle production and dissipation as well as the kinetic energy CCV. The approach is to sample and compare the simulated three-dimensional velocity equivalently to the available two-component two-dimensional PIV velocity measurements. The volume-averaged scale-resolved kinetic energy from the LES is sampled in three slabs, which are volumes equal to the two axial and one azimuthal PIV fields-of-view and laser sheet thickness. Prior to the comparison, the effects of sampling a cutting plane versus a slab and slabs of different thicknesses are assessed. The effects of sampling only two components and three discrete planar regions is assessed.
Technical Paper

Infrared Borescopic Evaluation of High-Energy and Long-Duration Ignition Systems for Lean/Dilute Combustion in Heavy-Duty Natural-Gas Engines

2018-04-03
2018-01-1149
Natural gas (NG) is attractive for heavy-duty (HD) engines for reasons of cost stability, emissions, and fuel security. NG cannot be reliably compression-ignited, but conventional gasoline ignition systems are not optimized for NG and are challenged to ignite mixtures that are lean or diluted with exhaust-gas recirculation (EGR). NG ignition is particularly challenging in large-bore engines, where completing combustion in the available time is more difficult. Using two high-speed infrared (IR) cameras with borescopic access to one cylinder of an HD NG engine, the effect of ignition system on the early flame-kernel development and cycle-to-cycle variability (CCV) was investigated. Imaging in the IR yielded strong signals from water emission lines, which located the flame front and burned-gas regions and obviated image intensifiers. A 9.7-liter, six-cylinder engine was modified to enable exhaust-gas recirculation and to provide optical access.
Technical Paper

High-Speed Imaging Studies of Gasoline Fuel Sprays at Fuel Injection Pressures from 300 to 1500 bar

2018-04-03
2018-01-0294
High-pressure gasoline fuel injection is a means to improve combustion efficiency and lower engine-out emissions. The objective of this study was to quantify the effects of fuel injection pressure on transient gasoline fuel spray development for a wide range of injection pressures, including over 1000 bar, using a constant volume chamber and high-speed imaging. Reference grade gasoline was injected at fuel pressures of 300, 600, 900, 1200, and 1500 bar into the chamber, which was pressurized with nitrogen at 1, 5, 10, and 20 bar at room temperature (298 K). Bulk spray imaging data were used to quantify spray tip penetration distance, rate of spray tip penetration and spray cone angle. Near-nozzle data were used to evaluate the early spray development.
Technical Paper

Effects of Fuel Injection Events of Ethanol and Gasoline Blends on Boosted Direct-Injection Engine Performance

2017-10-08
2017-01-2238
Numerous studies have demonstrated the benefits of ethanol in increasing the thermal efficiency of gasoline-fueled spark ignition engines via the higher enthalpy of vaporization and higher knock resistance of ethanol compared with gasoline. This study expands on previous work by considering a split fuel injection strategy with a boosted direct injection spark ignition engine fueled with E0 (100% by volume reference grade gasoline; with research octane number = 91 and motor octane number = 83), E100 (100% by volume anhydrous ethanol), and various splash-blends of the two fuels. Experiments were performed using a production 3-cylinder Ford Ecoboost engine where two cylinders were de-activated to create a single-cylinder engine with a displacement of 0.33 L. The engine was operated over a range of loads with boosted intake manifold absolute pressure (MAP) from 1 bar to 1.5 bar.
Technical Paper

A Robust Preignition Rating Methodology: Evaluating the Propensity to Establish Propagating Flames under Real Engine Conditions

2017-10-08
2017-01-2241
In this work, an experimental and analysis methodology was developed to evaluate the preignition propensity of fuels and engine operating conditions in an SI engine. A heated glow plug was introduced into the combustion chamber to induce early propagating flames. As the temperature of the glowplug varied, both the fraction of cycles experiencing these early flames and the phasing of this combustion in the engine cycle varied. A statistical methodology for assigning a single-value to this complex behavior was developed and found to have very good repeatability. The effects of engine operating conditions and fuels were evaluated using this methodology. While this study is not directly studying the so-called stochastic preignition or low-speed preignition problem, it studies one aspect of that problem in a very controlled manner.
Journal Article

Effect of Syngas (H2/CO) on SI Engine Knock under Boosted EGR and Lean Conditions

2017-03-28
2017-01-0670
Syngas (synthesis gas) aided combustion from various fuel reforming strategies is of increasing interest in boosted lean burn SI engines due to its impact on dilution tolerance and knock resistance. Due to the interest in reformed fuels, more concrete understanding of how to leverage syngas supplementation under various lean conditions is essential to optimize engine performance and derive the most benefit from the availability of syngas in the combustion process. While the impact of syngas supplementation on combustion stability has been studied adequately, detailed understanding of the impact of syngas on knocking is still limited. Hence, this study investigates the effect of syngas (H2/CO) addition on knock tendency under boosted EGR (Exhaust Gas Recirculation) and air diluted conditions. Syngas amount is controlled on an energy basis from 0% to 15% to compare the difference between EGR and air dilution.
Journal Article

Gasoline Anti-Knock Index Effects on Vehicle Net Power at High Altitude

2017-03-28
2017-01-0801
Automakers are designing smaller displacement engines with higher power densities to improve vehicle fuel economy, while continuing to meet customer expectations for power and drivability. The specific power produced by the spark-ignited engine is constrained by knock and fuel octane. Whereas the lowest octane rating is 87 AKI (antiknock index) for regular gasoline at most service stations throughout the U.S., 85 AKI fuel is widely available at higher altitudes especially in the mountain west states. The objective of this study was to explore the effect of gasoline octane rating on the net power produced by modern light duty vehicles at high altitude (1660 m elevation). A chassis dynamometer test procedure was developed to measure absorbed wheel power at transient and stabilized full power operation. Five vehicles were tested using 85 and 87 AKI fuels.
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