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The electrification of vehicles marks the introduction of new products to the automotive market and a continued effort to optimize their performance. The electric motor is an important component with which a further optimization of efficiency, power density and cost can be achieved. Additional benefits can be realized in the laminated core. This paper presents an innovative method to produce laminated stacks by a chain of processes different from conventional ways. The process chain presents a sequence of precision blanking, buffering, heat treatment and gluing. The effect of these processes is compared with existing solutions that typically contain some individual features but usually not the combination that enhances the overall effect. The heat treatment decreases residual stresses from previous process steps and reduces power losses in the laminated core. Depending on the design, benefits around 20% are found.

India contributed to 11% of the global road accidents and was ranked 1st among road deaths according to the latest World Health Organization (WHO) report 2018. Indian National Highways (NH) is a meagre 5% of the country’s road network but accounts for 55% of the road accidents and 61% of the road deaths. Majority of the freight traffic is ferried by Commercial Vehicles (CV) or trucks along these highways and this in turn increases the probability of them being involved in a road accident. The country’s economy is forecasted to thrive in the coming years and hence the requirement of CVs is aligned to international categorisation in the supply chain and shall play a pivotal role. In the year 2019, 13,532 road deaths were associated with CV occupants. The trucking industry is an unorganized sector wherein the illegal overloading of vehicles and over-the-limit driving hours pose a serious threat to road users.

Software-in-the-Loop (SiL) test environments are the ideal virtual platforms for enabling continuous-development, -integration, -testing -delivery or -deployment commonly referred as Continuous-X (CX) of the complex functionalities in the current automotive industry. This trend especially is contributed by several factors such as the industry wide standardization of the model exchange formats, interfaces as well as architecture definitions. The approach of frontloading software testing with SiL test environments is predominantly advocated as well as already adopted by various Automotive OEMs, thereby the demand for innovating applicable methods is increasing. However, prominent usage of the existing monolithic architecture for interaction of various elements in the SiL environment, without regarding the separation between functional and non-functional test scope, is reducing the usability and thus limiting significantly the cost saving potential of CX with SiL.

India witnessed 151,113 road deaths in the year 2019 and this alarming number is due to increased urbanization, motorization and per capita income. India is home to the 2nd largest road network in the world and accounts for the highest number of road deaths globally. Curbing the menace of road accidents requires tactical road safety policies and their effective implementation. The meagre availability of factual data regarding socio-economic loss due to road accidents is proving to be a hindrance to the ideation and implementation of the policies. The Planning Commission estimated the social costs of road accidents to be 7.9 billion $ in 1999/2000 which was roughly 3% of the country’s GDP and this value was revised to 14.3 billion $ in 2011. Absence of data regarding the loss due to road accidents in the recent times, has been a motivating factor to estimate the socio economic loss due to accidents on Indian roads.

Pedestrian crashes are a major safety concern worldwide, especially in India. About one of every ten traffic-related fatalities in the country is a pedestrian. In 2016 nearly 15,800 pedestrians were killed in India. They were mainly exposed to risk when crossing and walking on the road in urban and rural areas. The aim of the study was to understand the pedestrian behavior on the road and to identify characteristics of pedestrian crashes in India. Many unique behavior was observed like pedestrian crossed half way and stopped in middle of road. Nearly 10% of pedestrians are fatal each year involving in ~5% of overall accidents in India, This study revels every second pedestrian accident occurred while walking and crossing the road straight.

India has one of the highest growth rates of individual mobility in the world, as well as one of the largest numbers of road casualties. Modern active safety systems are slowly becoming established in the Indian passenger car market. The intension of this study is to investigate the effectiveness of the car safety feature Electronic Stability Control (ESC) for India. The Indian accidents has to be analysed to identify the reliable root cause. For this purpose, passenger car Loss of Control accidents were investigated in more detail with the aim of estimating the safety potential of ESC for India. A methodology is developed to extrapolate the in-depth accident database of Road Accident Sampling System for India (RASSI) to the entire accident situation in India. Loss of Control accidents are analysed with regard to their root causes, crash consequences and contributing factors.

A major source for soot particle formation in Gasoline-Direct-Injection (GDI) engines are fuel-rich zones near walls as a result of wall wetting during injection. To address this problem, a thorough understanding of the wall film formation and evaporation processes is necessary. The wall temperature before, during and after fuel impingement is an important parameter in this respect, but is not easily measured using conventional methods. In this work, a recently developed laser-based phosphor thermography technique is implemented for investigations of spray-induced surface cooling. This spatially and temporally resolved method can provide surface temperature measurements on the wetted side of the surface without being affected by the fuel-film. Zinc oxide (ZnO) particles, dispersed in a chemical binder, were deposited onto a thin steel plate obtaining a coating thickness of 17 μm after annealing.

The official Indian accident statistics show that the number of road accidents and fatalities are one of the highest worldwide. These official statistics provide important facts about the current accident situation. It is suspected that for various reasons not all accidents are reported to the official statistic. This study estimates the degree of underreporting of traffic accidents with casualties in India. In order to get a national overview of the traffic accident situation it is necessary to improve the knowledge about underreported accidents. Therefore, the in-depth accident database of “Road Accident Sampling System India” (RASSI) was analyzed [1]. This project is organized by a consortium that has collected traffic accidents scientifically in four different regions since 2011 on the spot which have been reported either by police or by local hospitals and own patrol by RASSI engineers.

On the way to automated driving, the installation rate of surround sensing systems will rapidly increase in the upcoming years. The respective technical progress in the areas of driver assistance and active safety leads to a numerous and valuable information and signals to be used prior to, during and even after an accident. Car makers and suppliers can make use of this new situation and develop integrated safety functions to further reduce the number of injured and even deaths in car accidents. Nevertheless, the base occupant safety remains the core of this integrated safety system in order to ensure at least a state-of-the-art protection even in vehicles including partial, high or full automation. Current networked safety systems comprehend a point-to-point connection between single components of active and safety systems. The optimal integration requires a much deeper and holistic approach.

This paper presents an overview of the evolution & revolution of automotive E/E architectures and how we at Bosch, envision the technology in the future. It provides information on the bottlenecks for current E/E architectures and drivers for their evolution. Functionalities such as automated driving, connectivity and cyber-security have gained increasing importance over the past few years. The importance of these functionalities will continue to grow as these cutting-edge technologies mature and market acceptance increases. Implementation of these functionalities in mainstream vehicles will demand a paradigm shift in E/E architectures with respect to in-vehicle communication networks, power networks, connectivity, safety and security. This paper expounds on these points at a system level.

Motorized two wheelers, also known as powered two wheelers (PTW) are the most common mode of transportation in India. Around one in four deaths that occurred on the roads in India in 2012 involved a motorcyclist, according to Ministry of Road Transport and Highways. This constitutes the highest contributor for fatal accidents in India [1]. The European Transport Safety Council (ETSC) analysis shows the risk of a motorcyclist having a fatal accident is 20 times greater than for a car driver travelling the same route [2]. An investigation conducted by Bosch looked at the accident database of Road Accident Sampling System for India (RASSI). This investigation revealed interesting facts about the Indian motorcycle accident situation, such as root causes of powered two wheeler collisions and riders behaviour including their braking patterns during the pre-crash phase of the accident.

In the year of 2012 in India the total number of accidents with injuries is registered by Ministry of Road Transport and Highway with 490,383 out of which injured people are 509,667 and fatalities are 138,258 [1]. Nearly 17% of the fatalities are occupants of passenger cars which constitute the second highest contributor for fatal accidents in India [1]. In order to understand the root causes for car accidents in India, Bosch accident research carried out a study based on in-depth accidents collected in India. Apart from other accident contributing factors e.g. infrastructure the driver behaviour and his actions few milliseconds just prior to the crash is an extremely important and a key valuable data for the understanding of accident causation. Further on it supports also the development of modern automotive safety functions. Hence this research was undertaken to evaluate the benefit of the state-of-the art vehicle safety systems known as Antilock Braking System (ABS).

The 2011 Report of Ministry of Road Transport and Highways, Government of India states that the total accidents with injuries is estimated about 497, 686 out of which the injuries are 511, 394 and fatalities are 142, 485, an average of one fatality per 3.5 [1]. Social losses on account of these crashes are estimated at over Rupees 100 000 Crores annually or 3% of our Gross Domestic Product (GDP) [2]. The irony is that these causalities are rising at 5.9 % annually. India accounts for 10% of the global road crash fatalities. Therefore traffic safety became very important in India. In order to understand the root causes of accidents data is needed in more detail which could be analyzed and points out the major issues to find solutions to stop this trend. Besides vehicle safety, infrastructure related issues and education skills can be derived out of accident data. Official statistics regarding accidents in India are available in national and state wise reports.

Among the currently available sensor interfaces for automotive applications, only the PSI5 interface - as standardized in the new 2001 PSI5 V2.0 - meets the rising system requirements, the increased requirements of the new environmental regulations, and the requirements of current functional safety standards. PSI5 not only features the capability to transmit highly accurate sensor data, high EMC robustness, bus capability, and bidirectional communication, but also offers savings in the cable harness and a reduced number of connector pins by using just two wires. It therefore offers enhanced technical functionality at a reasonable cost. To improve the environmental friendliness and sustainable operation of drive concepts, Bosch is also employing sophisticated and cross-linked sensors, actuators and control units. In addition, there is also the need to optimize system functions, weight, construction space and costs.

“Safe Driving” is an essential world-wide automotive requirement. The demand for “Safe Driving” is particularly high in industrialized countries, but it is also growing in the fast-developing nations. However, the annual reduction of serious traffic injuries and fatalities is still too low and the target to halve the number of people killed in traffic in the European Union from 2001 to 2010 has not been met. Essential influences to close this gap include legislation, road traffic regulations and monitoring, technical improvement of vehicles including active and passive safety systems, the increase of the equipment rate for safety functions and the re-design of traffic infrastructure for safety reasons. During the last years several countries in Europe started to consider these aspects combined in an integrated and general traffic safety policy, i.e. “Vision Zero” in Sweden.

A new high-performance interchip interface, called Serial WireRing, is introduced. It combines technically mature and established methods, whereby Serial WireRing provides a simple, robust and very inexpensive solution to replace the Serial Peripheral Interface (SPI). Serial WireRing uses a daisy chain ring topology, realized by unidirectional point-to-point connections from device to device. Serial WireRing is realized by a simple “wire ring” with CMOS, LVDS, optical or any other suitable signaling, even mixed. Therefore it has a very low pin count. In order to minimize the latency each slave transmits the data that it receives with 1 bit delay only. In order to avoid clock/data skew, the serial data and clock are merged into one bitstream. A corresponding clock is extracted at each receiver by a clock and data recovery circuit, driven by a simple internal oscillator.

The SAE J2716 SENT (Single Edge Nibble Transmission) Protocol has entered production with a number of announced products. The SENT protocol is a point-to-point scheme for transmitting signal values from a sensor to a controller. It is intended to allow for high resolution data transmission with a lower system cost than available serial data solution. The SAE SENT Task Force has developed a number of enhancements and clarifications to the original specification which are summarized in this paper.

In order to master the increasing complexity of electrical/electronic (E/E) systems in vehicles, E/E architecture design has become an established discipline. The task of the E/E architecture design is to come up with solutions to challenging and often contradictory requirements such as reduced cost and increased flexibility / scalability. One way to optimize the E/E architecture in terms of cost (electronics & wiring harness) is to integrate functions. This can be done by either combining functions from multiple ECUs into a single ECU or by introducing Domain Control Units. Domain Control Units provide the main software functionality for a vehicle domain, while relegating the basic functions of actuator control to connected intelligent actuators. Depending on the different market segments (low price, volume and premium) and the different vehicle domains, the actual usage of Domain Control Units can be quite different and sometimes questionable.

1 High precision high pressure diesel common rail fuel injection systems play a key role in emission control, fuel consumption and driving performance. Deposits have been observed on internal injector components, for example in the armature assembly, in the slots of the piston and on the nozzle needle. The brownish to colourless deposits can adversely impact driveability and result in non-compliance with the Euro 4 or Euro 5 emission limits. The deposits have been extensively studied to understand their composition and their formation mechanism. Due to the location of these deposits, the influence of combustion gas can be completely ruled out. In fact, their formation can be explained by interactions of certain diesel fuel additives, including di- and mono-fatty acids. This paper describes the methodology used and the data generated that support the proposed mechanisms. Moreover, approaches to avoid such interactions are discussed.

Since introduction of safety belts in the 70s and airbags in the early 80s, these passive safety technologies have become standard in many markets. Remarkable improvement in passive safety, efforts to alter driver behaviour and infrastructural programmes have led to substantial reductions of fatalities in many regions, although the absolute number of highway fatalities increased e.g. in the USA in 2002 to the highest level since 1990. Electronic Stability Control (ESC) as an active safety technology assists the driver to keep the vehicle on the intended track and thereby actively prevents accidents. In 1995 Bosch was the first supplier to introduce ESC for the Mercedes-Benz S-Class, where it is marketed as ESP® - Electronic Stability Program. Since then, Bosch has produced more than 30 million systems worldwide. Many studies have now confirmed that ESC can prevent a vehicle from skidding or rolling over in nearly all driving situations.